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Keith Kinsella Engineer Operations Manager - Bulk Materials Handling Engenheiro mecânico formado pela Universidade Politécnica de Kingston, no Reino Unido e mestrado pela Universidade da África do Sul, tem mais de 25 anos de experiência em engenharia em grandes empresas na África do Sul, Alemanha e Estados Unidos. Na Metso desde 2007, Keith gerenciou grandes projetos na India, Canadá e Estados Unidos, incluindo máquinas de pátio e pelotização.
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Metso Straight Grate Pelletizing
© Metso© Metso
Machine SizesMachine sizes
•Width- 2.5 to 4 m (8’ to 13’ 1 ½”)
•Green Pellet Depth- 400 to 500 mm (16” to 20”)
•Process Length- 28 to 186 m (92’ to 610’)
•Overall Length - 38 to 197 m (126’ to 646’)
•Tonnage Rate - up to 7.5 M mtpy (Guaranteed)
© Metso© Metso
Recent Machines SuppliedRecent machines supplied
METSO
CONTRACT
CUSTOMER LOCATION ORDER
DATE
STATUS MACHINE
WIDTH
PROCESS
LENGTH
OTHER EQUIPMENT
INCLUDED
11170 Jindal Steel & PowerBarbil, Orissa,
India2006 In operation 4 m 116 m
Double Deck Roller Screen, Wide
Belt Feed Conveyor Feed
Conveyor
C503 Essar SteelParadeep , Orissa,
India2008 In operation 4 m 186 m
Wide Belt Feed Conveyor,
Reciprocating Conveyor
C506 Essar SteelParadeep , Orissa,
India2008
Under
construction4 m 186 m
Wide Belt Feed Conveyor,
reciprocating head
C507 JSWToranagallu,
Karanatake, India2010 In operation 4 m 116 m
C858 Essar SteelNashwauk,
Minnesota, USA2011
Under
construction4 m 186 m
Wide Belt Feed Conveyor,
Reciprocating Conveyor
C870 Monnet Raigarh, India 2011Under
construction4 m 84 m
C1760 Jindal Steel & PowerBarbil, Orissa,
India2012 In operation 4 m 116 m
Double Deck Roller Screen,Wide
Belt Feed Conveyor,
Reciprocating Conveyor
C1806 Amba River Coke Dolvi, India 2012 In operation 4 m 116 m
C1937 MagnetationReynolds, Indiana,
USA2012
Under
construction4 m 96 m
Balling discs, Oscillating Feed
Conveyor
© Metso© Metso
© Metso© Metso
Roller ConveyorRoller conveyor
© Metso© Metso
© Metso© Metso
Oscillating feed conveyor
© Metso© Metso
PalletPallet
© Metso© Metso
Grate and Grate Bars
Grate Locking Rod End Bar
Spacer Bar
Center Bar
Grate and grate bars
© Metso© Metso
Relocated Grate Locking RodRelocated grate locking rod
© Metso© Metso
Relocated Grate Locking RodRelocated grate locking rod
© Metso© Metso
Grate BarGrate bar
© Metso© Metso
Grate bar quality- xray and dye penedrant testing
© Metso© Metso
Pallet Center Casting Pallet center casting
© Metso© Metso
Pallet center casting quality controlY
© Metso© Metso
Pallet center non destructive testing of initial casting
© Metso© Metso
Pallet center surface quality- magnetic particle
© Metso© Metso
Pallet center surface quality - ultrasonic testing
© Metso© Metso
Pallet center
Critical tolerance
dimensions
© Metso© Metso
Pallet End Arrangement
Upper SidewallsLower Sidewalls
Pallet end arrangement
© Metso© Metso
Upper SidewallUpper sidewall
© Metso© Metso
Lower SidewallLower sidewall
© Metso© Metso
End Casting
© Metso© Metso
End CastingEnd casting
© Metso© Metso
End Wear Bar
Hood Seal Bar
Spring Seal
© Metso© Metso
Pallet end assembly
© Metso© Metso
© Metso© Metso
Pallet wheel and roller assembly
© Metso© Metso
Pallet wheel and roller assembly
© Metso© Metso
Pallet wheel and roller assembly
Induction hardened
alloy steel forged
wheel
Induction hardened
alloy steel forged
roller
© Metso© Metso
Pallet wheel and roller assembly
Tapered roller bearing for high load
capacity to handle large thrust loads
© Metso© Metso
Pallet wheel and roller assembly
Tapered roller bearing for high load
capacity to handle large thrust loads
© Metso© Metso
Pallet wheel and roller assembly
Manganese bronze
self lubricated
bushing
© Metso© Metso
Pallet wheel and roller assembly
Piston ring seals to
exclude dirt and retain
grease
© Metso© Metso
© Metso© Metso
Hearth layer system
© Metso© Metso
Side layer system
© Metso© Metso
Dribble vanes
© Metso© Metso
Dribble chute
© Metso© Metso
Sprocket teeth
© Metso© Metso
Sprocket segment - sprocket insert
© Metso© Metso
© Metso© Metso
© Metso© Metso
© Metso© Metso
Machine drive
© Metso© Metso
© Metso© Metso
Counterweighted dead-plates
© Metso© Metso
One set of counterweighted deadplates
© Metso© Metso
© Metso© Metso
Pallet sag detection device
© Metso© Metso
On-the fly pallet removal
© Metso© Metso
Grate bar rapper
© Metso© Metso
Wabush grate bar rapper
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