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The AUGUSTUS Group(TAG)
Our goal is to deliver truly differentiated products and services through our national and international partner network. With our experience and our focus on business risk in its broadest sense, Augustus is well positioned to support our clients' evolving integrity management needs.
.....we provide technology solutions working as a member of your team.....
The Augustus GroupProjects Products and Engineering Consulting© Copyright 2010
Call 281-537-6860For More Information
www.maintineering.com
The Augustus Group is privately owned and operated from Houston, Texas. We have among the principal engineers managers and consultants over 100 years of engineering experience in heavy industrial engineering and consulting.
Our staff consists of knowledgeable and experienced professionals with diverse and varied backgrounds in the process industries.
INDUSTRIES
TAG has professionals experienced working world-wide:
• Petroleum And Chemical Downstream• Oil And Gas Upstream, On-shore And Off-shore• Fertilizer, Food, and Pharmaceutical• Nuclear And Fossil Power
SERVICES
• Risk-Based Inspection (API RP 580)• PSM and MI Management Systems
Procedures and Quality Assurance/Control• Atmospheric Storage Tank and Pipe-Line
Integrity Management• Metallurgy, Corrosion Engineering & Fitness for
Service• Incident Investigation & Insurance/Litigation
Support• Audits, Seminars, and Training• QA/QC of New Construction, Materials and
Equipment
The Augustus GroupProjects Products and Engineering Consulting© Copyright 2010
Call 281-537-6860For More Information
www.maintineering.com
The Company
RBI Projects are conducted for many reasons:• Improving Safety in an Old Plant• Baseline Inspection Plan For A New Unit• Planning For An Upcoming TA or Outage• Program Optimization Using Non-invasive
Inspection Technology• Improvement In Overall Efficiency
Implementation Process:• Measures of Success are agreed upon. • Scope, Policies, Procedures and Training
Requirements defined.• Data Collected• Criticality Analysis Done• Tasks Assigned, Planned, Representative Assets
Assigned• Inspections Completed• Analysis Updated• Management Reporting and Audits
RBMI IS A COMPREHENSIVE ACCOUNTING SOLUTION FOR THE MECHANICAL INTEGRITY OF EQUIPMENT
Our alliance with Lloyds Register-Capstone empowers us as a licensed distributor of the RBMI™ Software. We have contributed to implementation of RBI Projects world-wide since 1995 and are experienced in use and application of software by API, Tischuk, TWI, Meridium, and APTECH.
™ Registered TM by LR-Capstone
Is your RBI Program Working for you? TAG fixes broken programs to facilitate implementation and can take the mystery out of the calculations.
The Augustus GroupProjects Products and Engineering Consulting© Copyright 2010
Call 281-537-6860For More Information
www.maintineering.com
RBMI MATRIX
Risk Based Mechanical Integrity
Page 5
EXPERIENCE AND APPLICATIONWorking with the Chemical Manufacturer’s Association (CMA) in 1994 we developed the first document by an industry group to interpret the MI Rule. It was used to train 300 of their member companies. Today more than ever industry needs to get back to basics. OSHA’s NEP Program echoes this need.
KEY to a successful PSM program is your Corporate Safety Culture
• Document Management, key to proving compliance – how’s it working for you?
• Process Safety Information, P&IDs up to date?
• Application, covered equipment identified?• Written Procedures, in place used daily? • Training, personnel needing procedures for
critical tasks trained and using them?• Equipment Deficiencies, no backlog?• Inspection Testing and Maintenance, work
identified and up to date?• Control of Material Equipment and
Supplies, all material and equipment installed as designed?
• Quality Assurance and Control of Contractors, documentation in order for new equipment, maintenance and modifications?
TAG has templates available for maintenance tasks and can assist you by engineering review of procedures prior to TA, Outage, and with Quality Control of your Contractors during work execution.
EXAMPLE: Total Refinery TA, identification of critical flanges, negotiation with contractors on best procedures; and QC of contracted work during installation results in week EARLY REFINERY STARTUP; and FREEDOM from leaks during the run.
The Augustus GroupProjects Products and Engineering Consulting© Copyright 2010
Call 281-537-6860For More Information
www.maintineering.com
BOLTING QC DATABASE
SEVEREFLANGE
CORROSION
PSM/MI Management Systems and Procedures
Page 5
THREE METHODS ARE RECOGNIZED TO PROVE INTEGRITY OF A PIPELINEHydro-testing, Pigging and Direct AssessmentHydro is generally recognized to be of limited value, pigging has limitations, and direct assessment is an evolving practice. The RBMI ™ software provides the accounting tool to structure the documentation to make it work by facilitating:
• Creation of an asset register of covered pipelines• Documentation of design operating maintenance
inspection leak incident reporting• Identification of HCA’s other important hazard
areas and segmenting rationalization• Application of risk tolerance and criteria for
inspection intervals and methods• Inspection plans and management of execution• Disposition of deficiencies and assistance with
hazards needing immediate attention™ Registered TM by LR-Capstone
OPTIMIZE YOUR TANK INSPECTION PROGRAMTAG works with our alliance partner Berkley Springs Inspection, LLC (BSI) to conduct:
• A site survey to scope your fleet of storage tanks• A criticality analysis to prioritize your API 653
inspections. • An in-service floor exam using the INTank OTIS™
(On-Stream Tank Inspection System) probe. with navigation, sludge handling, floor elevation, and ultrasonic array testing capability
• A visual Inspection of the underside of the roof using Quicklook ™
• A UT Inspection using a shell crawler • A remaining useful life analysis of the data using
extreme value statistics• RBI analysis update to optimize the inspection plan
™ Registered TM by BSI
The Augustus GroupProjects Products and Engineering Consulting© Copyright 2010
Call 281-537-6860For More Information
www.maintineering.com
INTANKROBOT
CRITICALITYANALYISOF TANK
COMPONENTS
Atmospheric Storage Tank and Pipeline Integrity
WIRELESS REMOTE MONITORING• Corrosion – UT Thickness, Surface
Temperature, Humidity, Moisture• Vibration and Third Party Damage• Future – Shear and Guided Wave, Flow Rate
and Product Solids Concentration• Continuous and On-Demand Monitoring and
Reporting
The Augustus GroupProjects Products and Engineering Consulting© Copyright 2010
Call 281-537-6860For More Information
www.maintineering.com
4 – TRANSDUCERARRAY SYSTEM
FEATURES• No Pipe Diameter Limitations• Operates Under Insulation• Configurable for Underwater Use• Temporary Attachment, Single to Multiple
Arrays, Flat Surfaces• Low Power Consumption, Sensor Array
Operates within Existing Power Grid or Stand Alone – Solar or Battery Power
• Elimination of Data Errors• Reliable Installation/Reporting on
Defined Schedule
ASK ABOUT THE VALUE PROPOSITION FOR YOUR APPLICATION
• Refinery and Chemical Plants – High Risk Areas Difficult Expensive to Access
• Pipelines – High Consequence or Remote Areas
• Off Shore Structures, Bridges• New Construction• Known Problem Areas• Regulatory Commitments
Imagine the Peace of Mind obtained by Elimination of Human Error
Imagine the Applications and Implications for the Future
EROSION CORROSIONIN 90 BEND
SOIL TO AIR INTERFACESFLANGES TYPICAL HIGH
PROBABILITY OF FAILURE LOCATIONS
EAGLE SENTRY SYSTEMFor Remote Monitoring
Page 5
CORROSION MONITORING• Data Is Stored In EPI Reader. Can Be Taken
Without Preloading a UT-Meter• Readings May Be Taken In ANY Sequence On Pipe
and/or Equipment At The Same Time• Download Stored Information From Reader To Your
Database In One Easy Secure And Error Free Step
The Augustus GroupProjects Products and Engineering Consulting© Copyright 2010
Call 281-537-6860For More Information
www.maintineering.com
APPLICATIONS• Corrosion
Monitoring, TMLs
• Fugitive Emissions
• Flange Assembly and Leak Control
• QC Data Storage
BENEFITS• GPS Coordinates Provide Directions To Any
Flange, Valve, Or FE Point Location With Ease• Conversion Into Bearings With Directions (N, S.
E, W) And Physical Location Details In Written Text
• Comment Field Completes Inspection Or Location Details For Any Component
• Eliminate Excessive Labor By Correctly Placing Scaffolding Installation Requirements
• Training New Manpower Issues Reduced Dramatically
Electronic Position Indicator (EPI) Memory Buttons
OUR GOALS ARE SIMPLE• Provide quality services for reasonable
prices• Work with clients as part of their team• Provide practical cost effective and
reasonable solutions• Develop long-term partnerships with clients
BREAKING NEWSAsk us about the EAGLE SENTRY SYSTEM for Wireless Remote Corrosion Monitoring:
• UT Thickness, [GUL and Shear Wave]FUTURE
• Flow-rate and Vibration• Surface Temperature, Humidity, Moisture• Continuous Monitoring• On-Demand Real Time Reporting
WHEN THINGS GO WRONGManaging failure and fitness for service analysis
since the early 1970’s, our role is to bring the team together to do the right thing to assess what went wrong.
Our personnel thrive on assisting clients with immediate response to incidents and damage mitigation and control.
An important consideration that is commonly overlooked is the implication of a failure and its root cause on balance of a company’s facilities. TAG personnel are experts in assisting with such evaluations.
The Augustus GroupProjects Products and Engineering Consulting© Copyright 2010
Call 281-537-6860For More Information
www.maintineering.com
4 – TRANSDUCERARRAY SYSTEM
AUGUSTUS CAESAR
Inspection, Fitness for Service And Incident Investigation