Diosynth - MerckDiosynth - MerckElectrical UpgradeElectrical Upgrade

September 2009 to June 2011

Electrical UpgradeElectrical Upgrade• The project objective was the reform of

electrical infrastructure of the Diosynth site in Barueri - SP; to meet the actual law requirements; provide electrical power to the site and new production cells with a reliable and safe electricity distribution. The project was implemented in two phases.

Electrical UpgradeElectrical Upgrade• Phase1:

• Construction of SE-01; new power feed to the site.• Construction of SE-02; to power “the upper side” of the

site.• Feed SE-02 from SE-01.• Dismantle of PMV-1, replaced by Switchgear-2• Feed PMV-2 (existing mv switchgear); to power “the

lower side” and utilities of the site.

• Phase2:• SE-01 finalization with installation of a 750kva generator

to power the whole site• Dismantle of PMV-2, replaced by Switchgear-1• Commissioning of site energy consumption system

Electrical UpgradeElectrical UpgradeProject Functional Chart

GESManagercorporate

Procurement

SafetySupervisor

DocumentControl

MechanicalTechnician

Cost ControlCash Flow

PlanningEngineer

JJEngineeringConsulting

SHEDirectorcorporate

SHEManager

E&I Technician

SafetyTechnician

ElectricalEngineer

AssemblyTeam

CivilEngineer

PlanningTechnician

GES ProjectSupport

corporate

SafetyTechnician

Electrical UpgradeElectrical UpgradeSE-01 Conceptual Design

Electrical UpgradeElectrical UpgradeSE-02 Conceptual Design

Electrical UpgradeElectrical UpgradeCivil Works SE-01

Electrical UpgradeElectrical UpgradeCivil Works SE-02

Electrical UpgradeElectrical UpgradeCable Laying

Electrical UpgradeElectrical UpgradeOld MV-Switchgear and MCC

Electrical UpgradeElectrical UpgradeNew MV-Switchgear and MCC

wwtp & evaporator mcc’s

MV-Switchgear as per IEC 60529 MCC’s as per IEC 60439-1 and IEC / TR 61641

Site Master Plan

Electrical UpgradeElectrical Upgrade

OriginalSub-station 2

(13.8KV to 380V)

Sub-station 1(13.8KV to 380V)

EletropauloSupply (13.8KV)

PrimarySub-station

Phase 1New EletropauloSupply (13.8KV)

New PrimarySub-station

Phase 2

Emergency Gen.Site Consup. Mng

Site Electrically Balanced

New SecondarySub-station 2

Electrical UpgradeElectrical Upgrade

Total Investment: US$ 2,8 Millions

Project Overall Schedule

Start up Quotation

Negotiation

Order

Kick-Off

Construction - Assembly

Commissioning