CRONY GROUP

Prepared by- Touhidur Rahman

CRONY GROUP

Daily Dyeing Production

Production In 2015

Dyeing Lost Time

Dyeing Plan

Finishing Plan

Buyer Wise PositionProcess Wise

ContributionTime Study

Summary

INDEX

DYEING SECTION

Forecast

Daily Finish Production

Alarm

Average Production/Month

CRONY GROUP

Daily Dyeing Production (ACTL)

Details ACTL CAL

Total Production 416,976 kg

Average Production 22,974 kg about 6.83% more then last month

1-Apr

2-Apr

3-Apr

4-Apr

5-Apr

6-Apr

7-Apr

8-Apr

9-Apr

10-Apr

11-Apr

12-Apr

13-Apr

14-Apr

15-Apr

16-Apr

17-Apr

18-Apr

19-Apr

20-Apr

21-Apr

22-Apr

23-Apr

24-Apr

25-Apr

26-Apr

27-Apr

28-Apr

29-Apr

30-Apr0

2000400060008000

10000120001400016000

Daily Dyeing Production (kg)

2 Part DyeingRe-DyeingShade cor.ReprocessWashwhiteColor

Dyeing (CAL)

CRONY GROUP

ACTL CAL

Total Production 272,244 kg

Average Production 9,075 kg about 8.88 % less then last month.

1/Apr

2/Apr

3/Apr

4/Apr

5/Apr

6/Apr

7/Apr

8/Apr

9/Apr

10/Apr

11/Apr

12/Apr

13/Apr

14/Apr

15/Apr

16/Apr

17/Apr

18/Apr

19/Apr

20/Apr

21/Apr

22/Apr

23/Apr

24/Apr

25/Apr

26/Apr

27/Apr

28/Apr

29/Apr

30/Apr

-

2,000

4,000

6,000

8,000

10,000

12,000

14,000

9,3

59

9,4

20

8,1

58

7,4

85

9,5

77

7,9

87

7,7

24

8,6

96

9,5

57

9,2

00

8,0

92

8,2

17

9,2

41

9,8

42

7,2

11

8,2

00

7,3

30

8,0

62

8,5

84

8,4

12

9,4

42

9,9

52

9,5

23

9,7

24

10,

094

10,

114

10,

355

10,

203

10,

061

12,

422

CRONY GROUPFinish Production (ACTL vs CAL)

Details

G. Total Finish Production 720,862 kg

16,

136

21,

273

16,

465 19,

501

18,

592

19,

625

19,

491

21,

019

26,

009

13,

664

18,

609

20,

107

19,

451

14,

588

11,

265

20,

963

9,6

66

16,

904

17,

121

17,

884

19,

173

19,

279

19,

304

11,

989 1

5,88

4

16,

448

17,

867

19,

479

13,

929

7,6

36

8,3

00

4,4

42

3,7

98

5,5

33

5,2

52

5,5

01

6,9

85

7,7

97

9,8

11

5,2

64

5,9

52 9

,933

5,8

14 9

,937

5,5

44

4,9

46

2,6

88

1,8

64 5

,372

4,3

73

5,0

82

11,

010

11,

492

6,7

02 1

0,79

2

7,8

81

8,7

92

10,

006

6,4

99

4,1

79

ACTLCAL

Dyeing Lost Time

CRONY GROUP

Details

4209542096

4209742098

4209942100

4210142102

4210342104

4210542106

4210742108

4210942110

4211142112

4211342114

4211542116

4211742118

4211942120

4212142122

4212342124

42125

0 2.3

0 0 0 0 0 0 0 0

8

12

0 0 0 0.3 0 0 2 0 0 0 0 0 0

29.1

5

4

0 0 0 0

Lost Time (HR)

0

720

1440

2160

Dyeing production loss (KG)

Dyeing Plan

CRONY GROUP

Details

MAR-15 APR-15 MAY-15 JUN-15 JUL-15 AUG-15

793 744

18023 3 0

22168

305

254118

34

Dyeing Dyeing Balance

Finishing Plan

Details

CRONY GROUP

MAR-15 APR-15 MAY-15 JUN-15 JUL-15 AUG-15

701 646

12919 2 0

28

164

299

228

10430

Finish Delivery Finish Del Balance

Summery

CRONY GROUP

Details

MONTHFABRIC REQ. (FINISH WT)

DYEING (GREY WT)

DYEING BALANCE (GREY

WT)

FINISH DELIVERY (FINISH WT)

DELIVERY BALANCE (FINISH

WT)

REM. DYEING CAPACITY

ORDERS ON ALARM

MAR-15 715 793 22 701 28 0 48APR-15 797 744 168 646 164 0 121MAY-15 426 180 305 129 299 753 167JUN-15 246 23 254 19 228 777 0JUL-15 106 3 118 2 104 663 0AUG-15 30 0 34 0 30 663 0

TOTAL 2897 2400 905 2080 858 2856 342

MONTH WISE BALANCE (Tons)

Details

CRONY GROUP

MONTH KIABI MGB (L) TOMTAILOR MGB (M) H&M MANGO OKAIDIREWE,

GEMO & OTHERS

PROMOD TOTAL

REQ 162434 115190 55223 18958 128318 57503 13884 7943 17871 5,59,453DYEING 184163 132459 63636 22032 143635 65355 15499 8992 21018 6,35,771

DYEING BAL 384 529 59 28 1285 1120 12 2 1 3,421DELIVERY 164243 116291 56318 19175 130042 55701 14022 8167 18490 5,63,959

DELIVERY BAL 1380 1156 64 40 59 3110 87 51 0 5,946REQ 135142 87209 90648 31424 69015 212497 35139 53889 0 7,14,963

DYEING 153603 99501 104529 35660 77325 222166 40074 60565 0 7,93,423DYEING BAL 217 243 87 4 254 21174 144 76 0 22,200

DELIVERY 135521 89318 93195 31732 69426 191599 36105 54504 0 7,01,400DELIVERY BAL 1121 391 47 73 73 25711 161 139 0 27,716

REQ 208324 130736 74811 11926 159961 120934 27949 37092 24783 7,71,733DYEING 237285 104503 80907 11576 177956 33818 32215 40194 25523 7,18,454

DYEING BAL 632 48999 5648 2590 2899 102899 55 1296 2526 1,65,019DELIVERY 211391 85321 71217 9945 158044 24219 26658 35874 22977 6,22,669

DELIVERY BAL 1769 48135 5543 2288 3311 97186 1745 2083 2180 1,62,060REQ 120076 42700 57109 20699 39985 79015 24471 19787 21690 4,03,842

DYEING 58879 26585 28589 13310 15209 2167 11737 17314 6041 1,73,790DYEING BAL 77353 22407 36714 9952 30156 87364 16173 4978 20329 2,85,098

DELIVERY 40565 16253 18616 10824 11573 1784 9187 15661 4900 1,24,463DELIVERY BAL 80281 26699 38871 10173 28462 77262 15541 4419 16793 2,81,708

REQ 77650 95339 20911 6286 8986 12613 20571 4006 46 2,46,362DYEING 4062 6953 7776 0 0 0 0 4568 0 23,359

DYEING BAL 83851 100001 15932 7103 9539 14151 23355 1 60 2,53,933DELIVERY 3599 5272 6895 0 0 0 0 3550 0 19,316

DELIVERY BAL 74141 90391 14286 6286 8986 12613 20571 503 46 2,27,777

CRONY GROUPMonthly Order Alarm

Details

MONTH KIABI MGB (L) TOMTAILOR MGB (M) H&M MANGO OKAIDIREWE,

GEMO & OTHERS

PROMOD G. TOTAL

TOTAL ORDER 92 71 41 7 29 102 22 12 13 389OK 92 71 41 7 29 96 22 12 13 383

NOT OK 0 0 0 0 0 0 0 0 0 0ALARM 0 0 0 0 0 6 0 0 0 6

TOTAL ORDER 56 86 48 12 22 159 47 34 0 464OK 56 86 48 12 21 115 45 33 0 416

NOT OK 0 0 0 0 0 0 0 0 0 0ALARM 0 0 0 0 1 44 2 1 0 48

TOTAL ORDER 98 93 52 17 22 101 44 26 8 461OK 96 76 47 15 21 17 39 22 7 340

NOT OK 0 0 0 0 0 0 0 0 0 0ALARM 2 17 5 2 1 84 5 4 1 121

TOTAL ORDER 58 31 57 10 12 128 29 16 9 350OK 14 8 9 5 4 4 10 11 3 68

NOT OK 23 2 7 1 2 61 14 2 3 115ALARM 21 21 41 4 6 63 5 3 3 167

TOTAL ORDER 77 52 17 3 12 24 25 4 3 217OK 0 1 3 0 0 0 0 3 0 7

NOT OK 76 40 14 2 12 21 23 1 3 192ALARM 1 11 0 1 0 3 2 0 0 18

TOTAL ORDER 57 39 5 3 3 4 3 2 0 116OK 1 0 0 0 0 0 0 0 0 1

NOT OK 56 39 5 3 3 4 3 2 0 115ALARM 0 0 0 0 0 0 0 0 0 0

TOTAL ORDER 30 15 4 4 2 0 0 0 0 55OK 0 0 0 0 0 0 0 0 0 0

NOT OK 30 15 4 4 2 0 0 0 0 55ALARM 0 0 0 0 0 0 0 0 0 0

ALLARM 24 49 46 7 8 200 14 8 4 360OK 259 242 148 39 75 232 116 81 23 1215

NOT OK 185 96 30 10 19 86 40 5 6 477

MACHINE FORCAST

Details

CRONY GROUP

MAR APR MAY JUN JUL

Per Day Req- 0 TT prod- Out of: 7,76,040

Per Day Std- 25,868 Prod Achieve- Average prod: 22,974

FROM: 1-May 0 Days remaining -

To: 30-Apr 01-05-15 Batch/Day 2 20% M/C Allowance

80% 100%

M/C NOM/C

CAPACITYREM.

CAPACITYCAPACITY/

MONTHM/C LOAD GAP OVER LOAD COLOUR BLACK WHITE WASH

ACTL-1 160 0 8704 4234 - 4234 2638 1 907 688

ACTL-2 200 0 14610 4665 - 4665 1831 170 334 2330

ACTL-3 600 0 32680 13121 - 13121 10025 1765 431 900

ACTL-4 800 0 42306 17340 - 17340 14374 1225 3 1738

ACTL-5 1200 0 61523 7155 - 7155 5010 2145 0 0

ACTL-6 450 0 23418 11198 - 11198 9648 1133 3 414

ACTL-7 600 0 40331 8653 - 8653 3134 20 434 5065

ACTL-8 900 0 78501 25196 - 25196 15816 2537 0 6843

ACTL-9 400 0 26243 10167 - 10167 6994 746 300 2126

ACTL-10 100 0 5706 1518 - 1518 893 0 61 564

ACTL-11 1200 0 62785 26325 - 26325 21226 1107 964 3028

ACTL-12 1200 0 69667 37427 - 37427 20555 5403 5143 6266

ACTL-13 800 0 41219 13795 - 13795 9904 443 1294 2154

CAL-1 150 0 7200 0 0 - 0 0 0 0

CAL-2 900 0 65020 22977 - 22977 15039 0 1894 6044

CAL-3 1500 0 82687 78680 - 78680 50951 4990 12574 6569

CAL-4 1800 0 92463 96044 - 96044 44386 27367 22463 2

CAL-5 400 0 21195 19929 - 19929 9469 3023 5606 1654

TT 13360 0 776257 398424 0 398424 241892 52075 52411 46385

6,89,220

APRIL-2015

88.81%

KG Capacity Remains

Md. Touhidur Rahman