Embed Size (px)
DESCRIPTION
CSP plant automation conception to a sector with a manual operation. With this concept the operator will be a supervisor, and the control is centralised by only a control room.
Citation preview
CSP PLANTS AUTOMATIONCSP PLANTS AUTOMATION
INGETEAM POWER TECHNOLOGY S A POWER PLANTSINGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
CSP PLANTS AUTOMATION
INDEX
1. INTRODUCTION
2 AUTOMATION STATE OF ART2. AUTOMATION STATE OF ART
3. MANUAL CONTROL DISADVANTAGES
4. AUTOMATION KEYS – EXPERIENCE
5. AUTOMATION PHASES
Page.. n
Ingeteam Power Plants - Productos y Soluciones Pag. 2Junio 2011INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
PRODUCTS & SERVICES
CSP BIOMASS CCGT - CHP
INGESYS
Expenditures in R+D+I
25.51528.062 29.324
25.000
30.000
12.285
17.808
10.000
15.000
20.000
0
5.000
2006 2007 2008 2009 2010INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
MAIN REFERENCES
Electrical Power Scope of Supply Status
100 MW EPC Power Block In operationPower Plant EngineeringControl System Supply
p
110 MW O E i i I ti110 MW Owner Engineering In operation
150 MW Solar Field Control System Supply In operation & In construction150 MW Solar Field Control System Supply In operation & In construction
100 MW Electrical System Supply In operation & In construction
260 MW Feasiblity Studies, ConceptualEngineering
In operation, in construction& in planificationEngineering & in planification
19 MW R&D Feasibilty Studies, Conceptual Engineering
In planification
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
Engineering
AUTOMATION POWER PLANTS STATE OF ART
Automation degree of difficulty as per:Automation degree of difficulty as per:Resource input variability:
HIGH VARIABILITY LOW VARIABILITY
Number of systems:LOW NUMBER OF SYSTEMS HIGH NUMBER OF SYSTEMS
Operation Variability:HIGH VARIABILITY LOW VARIABILITYHIGH VARIABILITY LOW VARIABILITY
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
AUTOMATION POWER PLANTS STATE OF ART
A i d f diffi lAutomation degree of difficulty
Type of Power Plant: PV Wind Hydro Coal Biomass CCGT CSP
Type of Resource: Solar Wind Hydro Biomass Fosil Fuels
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
MANUAL CONTROLTECHNICAL DIS-ADVANTAGES
Variable Solar Resource
Different Operation ModesDifferent Operation Modes
Thermal Inertia
F t t iti b t dFrequent transitions between modes
I d d l l i f diff dIndependent control logics for different modes
No automatic Transitions
Manual Operation
Simple Logics are performed by Operator
Operation Mistake
Equipment Failure Increase
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
Equipment Failure Increase
O&M Cost Increase
MANUAL CONTROLGENERATION DIS-ADVANTAGES
AUTOMATION
THEORETICAL
IEN
CY MANUAL
EFFI
CI
OPERATION YEARS
OPERATION SUPERVISION
CENTRALISED OPERATION CENTER
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
SEVERAL CSP PLANT
CSP CONTROL SYSTEM
HTF SYSTEM
THERMAL STORAGE
STEAM GENERATOR
WTP
GENERATOR
Direct
DCS
Master - Slave
BIOMASS or GAS BOILER
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTSFCS TCP COOLING SYSTEM
AUTOMATION IMPROVEMENT
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
AUTOMATION ADVANTAGES
Increase of Annual Power ProductionBetter efficiency in transitions between Operation
ModesModes. Minimise production losses due to human mistake.Operation based in objective criteria defined by
Client.Client.
Reduce Operation CostSmaller needs of qualified personnel.q pCentralised Operating Center for several plants.
Reduce Maintenance CostBetter Regime Operation of Equipment.Fluent Transitions between Operation Modes.
Improve Project Profitability
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
AUTOMATION KEYS
K f f l l i i i jKeys for a succesful control system optimisation project
Knowledge in control system
Experience in Solar plants automation
Knowledge in Solar Plants processKnowledge in Solar Plants process
To know the control keys
Experienced engineering team
Complete input dataComplete input data
AUTOMATION
CONTROL SYSTEM
SUPPLYENGINEERING
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
AUTOMATION EXPERIENCE
Solar Thermal CSP HydropowerPhopovoltaic
• Engineering• Control system
• Generator• Control system• Engineering
• Inverter• Engineering
Biomass Biofuels Cogeneration
• Engineering
• EngineeringC t l t
• EngineeringC t l t • Engineering
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
• Control system • Control system • Engineering• Control system
AUTOMATION EVOLUTION
CSPBiomassHydroWindPV CCGTCoal Oil&Gas
CONTROL SYSTEMCONTROL SYSTEM
ENGINEERING
SAME SCOPE
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
AUTOMATION PHASES
Automation project phases:
PHASE 1: EVALUATION
INPUT DATA REVIEW PLANT REPORT
PHASE 2: DEVELOPMENT
CONTROL ENGINEERING PROGRAMMING
PHASE 3: IMPLEMENTATION
IMPLEMENTATION OF IMPROVEMENTS COMMISSIONING (IN SITU)( )
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
AUTOMATION PHASES
PHASE 1: EVALUATION
S l l t i t d t iSolar plant input data review
Automation improvements pre-selection
Plant analysis (in situ)
Data collectionData collection
Automation level evaluation (number of variables, control loops automation concept )loops, automation concept…)
Operation modes
Improvements available
Proposal of automation measures and their presentation to
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
p pClient
AUTOMATION PHASES
PHASE 2: DEVELOPMENT
Conceptual design of automation improvements
Establishment set objectives
Control logics design
Control logics programming
Software test
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
AUTOMATION PHASES
PHASE 3: IMPLEMENTATION
Program load on DCS
Commissioning
Training
Operation supervision
INGETEAM POWER TECHNOLOGY, S.A. – POWER PLANTS
THANK YOU FOR YOUR ATTENTION
Page.. n
Ingeteam Power Plants - Productos y Soluciones Pag. 19Junio 2011
