View
448
Download
3
Embed Size (px)
Citation preview
Stainless steel and perforated sheetDavid Holland - Benoit Van Hecke
ArcelorMittal Stainless Europe
2008 World Perforating Conference June 18-21 2008 Munich Germany
1
What will we cover?
ArcelorMittal Stainless
Properties of stainless steels
Stainless Europe’s portfolio
Ferritics: change is on the way
2
ArcelorMittal Stainless
3
Not only leading the steel industry but the
Metals & Mining sector
* Metal Bulletin
** Result from the merger between Ansteel and Bensteel.
118
34 32 3123
0
20
40
60
80
100
120
140
Arc
elor
Mittal
Nip
pon
Steel
JFE
POSCO
Anb
en
89
32 32
22 21
0
20
40
60
80
100
Arc
elor
Mittal
Alcoa
BHP B
illito
n
Rio
Tinto
CVRD
Crude Steel production in 2006 (Mt)* Turnover in 2006 (USD billion)
More than 3 times larger than next competitor
**
Key Figures…
• 320.000 employees
• 60 countries
• One of the 50 largest corporations of the world
• Production capacity is 113 million tonnes,
which represents about 10% of the world's
crude steel output.
• Industrial presence in 27 countries across
Europe, the Americas, Asia and Africa…
ArcelorMittal
Not only leading the steel industry but the
Metals & Mining sector
* Metal Bulletin
** Result from the merger between Ansteel and Bensteel.
118
34 32 3123
0
20
40
60
80
100
120
140
Arc
elor
Mittal
Nip
pon
Steel
JFE
POSCO
Anb
en
89
32 32
22 21
0
20
40
60
80
100
Arc
elor
Mittal
Alcoa
BHP B
illito
n
Rio
Tinto
CVRD
Crude Steel production in 2006 (Mt)* Turnover in 2006 (USD billion)
More than 3 times larger than next competitor
**
Key Figures…
• 320.000 employees
• 60 countries
• One of the 50 largest corporations of the world
• Production capacity is 113 million tonnes,
which represents about 10% of the world's
crude steel output.
• Industrial presence in 27 countries across
Europe, the Americas, Asia and Africa…
4
Stainless is core business
2007 Shipments : 2,300 kT – Sales 7,300 M$ - Employees 12,000
NB : All 2007 figures
Service Centre
Production Facility
Shipments: 40 kT
Sales: 610 M$
Employees: 250 $
Distribution: 450 kT
Sales: 330 M$
Employees: 150
Shipments: 700 kT
Sales: 1,600 M$
Employees: 5,000
Shipments: 1,400 kT
Sales: 4,500 M$
Employees: 5,700
Stainless BrazilStainless EuropeStainless
InternationalStainless & Nickel
Alloys
Stainless
5
ArcelorMittal Stainless International
Arcelor
Arcelor Stainless CanadaArcelor Stainless Moscow
Arcelor
Stainless
India
Arcelor
Stainless
Australia
Kantzen
Stainless
Processing
(Malaysia)
Sales agencies Service centresSales subsidiaries and representative offices Sales agencies Service
Stainless USA
Arcelor Stainless CanadaArcelor Stainless Moscow
Uginox Sanayi
Arcelor
Stainless
India
Arcelor Stainless
China
Kantzen
Stainless
Processing
(Malaysia)
Arcelor Stainless processing
Uginox Vietnam
Uginox Changzhou
Arcelor Inoxidables De Mexico
Arcelor Stainless Chili
Arcelor Stainless Baltics
Arcelor Stainless
Singapore
Arcelor Stainless TurkeyArcelor Stainless
Korea
Offices in:
Shangai
Hong Kong
Beijing
Offices in:
Singapore
Malaysia
Indonesia
Vietnam
Thailand
Colombia
Distribution
network
•6 steel service
centres
•17 sales
agencies
•18 independent
agents
AM
SI
Distribution: 450 KT
Sales: 1,300 M$
Employees: 400
StainlessInternational
• AMSI is the executive marketing and export sales
representative for stainless steel flat (CR&HR)
6
What we are proud of:
• Distribution leadership in Europe
• Distinctive know-how in BA and
ferritics
• Upstream restructuring
• Improvement dynamics
Key figures 2006
• Shipments: 1,400 kt
• Sales: 4,500 M$
• Employees: 5,700
Stainless Europe: mills in Belgium and France,
distribution all over Europe
Lisbon
Milan
Paris
Zurich Budapest
Ansfelden
Prague
Dusseldorf
Sheffield
Eskilstuna
Copenhaguen
IsberguesCarinox
Gueugnon
Barcelona
Luxembourg
Sersheim
Massalengo
Siemianowice Slaskie
Genk
Steel Service Centers
Plants
Sales agencies
7
ArcelorMittal Stainless Tubes Europe
(AMSTE)
Main markets:
•Corrosion / Exchangers / Sanitary / Dairy
•Decoration / Structure
Integrated tube mills
Podenzano
Annecy
Dudley
Ancerville
Distribution Centers
Tube mills
Usti nad Labem
2007 Shipments : 80 kT – Sales 200 M$
Main markets:
•Automotive
ArcelorMittal Stainless Automotive Tubes Europe
(AMSATE)
Usti nad Labem – Czech Republic
Ancerville - France
8
What we are proud of :
• Global New capacity : 50 000 tons
• Large range : up to 0,05mm thick and
1000mm wide
Key figures 2006
• Shipments: 25 kT
• Sales: 115 M€
• Employees: 370
Stainless Precision Europe: Cold rolling of
precision stainless steel strip
Firminy
Pont de Roide
Plants
Agencies
9
Properties of ferritic stainless steel
10
Fe
...mainly iron...chromium: at least 10,5%
Cr
Stainless
What is Stainless Steel?(according to EN 10020)
•Stainless steels are “stainless” because their chromium
content gives them exceptional resistance to corrosion.
11
C steel
O2
O2O2
O2
O2
O2O2 O2 O2
O2
O2
Fe2O3 Cr2O3
Passive layer
Stainless
> 10,5% Cr
PROTECTION
Needs surface
protections
Corrosion resistance
How stainless steel works
•The passive layer avoids corrosion. Regular maintenance with water
rinsing is sufficient to maintain this corrosion resistance
12
AUSTENITIC
Carbon
Nickel
Mo
Aluminium
Copper,…
Iron
Chromium
> 0.1%
11.5 – 17%
0 – 1.5 %
< 0.1%
10.5 – 30%
0 – 4.5 %
< 0.1%
16 – 21%
6 – 26%
0 - 7 %
< 0.1%
21 – 26%
3.5 – 8%
0 - 4 %
DUPLEX FERRITICMARTENSITIC AUSTENITIC
Carbon
Nickel
Mo
Aluminium
Copper,…
Iron
Chromium
> 0.1%
11.5 – 17%
0 – 1.5 %
< 0.1%
10.5 – 30%
0 – 4.5 %
< 0.1%
16 – 21%
6 – 26%
< 0.1%
16 – 21%
6 – 26%
0 - 7 %
< 0.1%
21 – 26%
3.5 – 8%
0 - 4 %
DUPLEX FERRITICMARTENSITIC
Main families of stainless steel
According to standards: AISI, EN, JIS
13
Why the 4 stainless families do they have
different properties?
•Because they have
different atomic
structures
14
0
5
10
15
20
25
Invar
Inox
Inox
Ac
ier
ca
rbo
ne
Inox
M
Cu Al
Coefficient de dilatation (10-6 m/mx°C)
0
10
20
30
40
50
60
70
80
InvarInox
Inox
Acie
r
carb
on
e
Inox
M
Cu Al
Résistivité électrique (cm )
0
50
100
150
200
250
300
350
Inva
r Inox
Inox
Inox
M
Ac
ier
carb
on
e
Al Cu
Conductivité thermique (W/mx°C)
Physical properties
0
200
400
600
800
1000
1200
1400
1600
Al Inox
Inox
M
Inox
A
cie
r
carb
on
e
Inva
rCu
Point de fusion (°C)Melting point
Thermal expansion coefficient
Electrical resistivity
Thermal conductivity
15
0
50
100
150
200
250
Al Inox
Inox
M
Inox
Ac
ier
ca
rbo
ne
InvarCu
Module d’élasticité
Tota
l Elo
ngati
on
Tensile Strength
Austenitic Stainless Steels
Carbon SteelsAluminium
Mechanical properties
AusteniticsStainless
Steels
Type 304/316
600
500
400
300
200
100
0
FerriticsStainless
Steels
TYPE 430
4 8 12 16 20 24 28 32 36 40 44 48 El (%)
CarbonSteels
MartensiticStainless Steels
UTS
UTS
AusteniticsStainless
Steels
Type 304/316
STRESS
( MPa )
600
500
400
300
200
100
0
STRESS
( Ksi )
FerriticsStainless
Steels
TYPE 430
STRAIN
4 8 12 16 20 24 28 32 36 40 44 48 El (%)
CarbonSteels
MartensiticStainless Steels
UTS
UTS
AusteniticsStainless
Steels
Type 304/316
600
500
400
300
200
100
0
FerriticsStainless
Steels
TYPE 430
4 8 12 16 20 24 28 32 36 40 44 48 El (%)
CarbonSteels
MartensiticStainless Steels
UTS
UTS
AusteniticsStainless
Steels
Type 304/316
STRESS
( MPa )
STRESS
( MPa )
600
500
400
300
200
100
0
STRESS
( Ksi )
STRESS
( Ksi )
FerriticsStainless
Steels
TYPE 430
STRAIN
4 8 12 16 20 24 28 32 36 40 44 48 El (%)
CarbonSteels
MartensiticStainless SteelsMartensiticStainless Steels
UTS
UTS
Modulus of elasticity
16
ArcelorMittal Stainless Europe:
Our portfolio
17
Complete Product portfolio …
A Solution for each client
S 300 A historic high-end, standard
Martensitic The material hardness
S 400 Offensive strategy: share value
S 200Complementary strategy: only where ferritic does not
demonstrate success
Duplex « Ultimate innovation »
18
KARA Offer
A great value for a stable price
19
A worldwide exclusive:
2 metres wide
An economic and high-performance austenitic
Complementary solution to KARA
HR & thick CR
S200 – 17-4Mn – 1.4618
20
Duplex 2205
Exceptional performance …
…for harsh environments
• Applications: Oil, gas, paper industries,
desalination …
• Outstanding corrosion resistance
• Substantially higher mechanical strength than
other categories
21
Austenitic standards
304/ 304L/321 and 316L/316Ti, 309S
• Corrosion resistance + mechanical properties
• They will remain indispensable:
– Technical requirements
– Cost of change
– Standard-related issues
22
Complimentary range
• KARATubes’ offer - AMSTE K41, K03 (17-4Mn and K44)
• 2m wide
• Exhaust’s offer – AMSATE
• Building offer (special surface aspect)
• Tear plate
• Flat bars (1.4016, 1.4301, 1.4307, 1.4541, 1.4404 ,1.4571)
• Precision strip
23
ArcelorMittal Stainless Europe Initiative
•Parallel to S400 project launched by ISSF on a worldwide basis
ArcelorMittal launched its own product brand linked to its growth strategy
24
Our ferritic offer
25
Chromium gives to stainless steel its resistance
to localised corrosion
PREPRE
•Thanks to chromium, stabilised ferritic
can reach 304 corrosion resistance
(nickel does not prevent pitting
corrosion)
304 / 1.4307K41 / 441 / 1.4509
Salt spray test (ASTM B117) >1000h
•Only molybdenum-containing ferritic
have better resistance than 304
80% of the corrosion
resistance required are in
this area
26
AUSTENITIC
FERRITIC
Norms
316L
304
436
441*
430
AISI
X6CrMoNb
17-1
1.4526S43600K36
X5CrNi18-101.4301S3040018-9E
X2CrNiMo17
-12-2
1.4404S3160318-11ML
X2CrTiNb181.4509S43932K41
X6Cr171.4016S43000K30
EN 10088-2UNSU&A
* Approximate standard
AreclorMittal Stainless Europe has developed
Ferritics who meet International standards
K44 444 S44400 1.4521 X2CrMoTi
18-2
27
Ferritics are emerging as a useful solution in
many applications
28
A new global
awareness
• Customers highly welcome
comprehensive information
of the "Ferritic Solution“
• They better understand the
advantages that ferritics
can provide.
• They are currently in an
intensive testing phase of
ferritics for their
applications
29
Customer’s feedback on Ferritic substitution
Source: ISSF 12 - annual
meeting and conference
Paris May 19th, 2008
30
Conclusion
• Ferritic grades have been developed to offer our customers an
alternative with similar or identical properties to other stainless steel
grades
• Ferritics development: a long term growth lever for stainless market,
not limited to subtitution to austenitics
• Ferritics grades happened to be a less expensive solution
How to deal with increasingly expensive and volatile raw
materials ?
Ferritic stainless steels are clearly the material of the future.
“A steel whose time has come”
31
Thank you for listening!
m
32
• Thank you for listening!