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About Brunk Industries, Inc.
• Family Owned and in Business for over 53 years
• ISO – 13485:2012 and ISO 9001:2008 Certified• Serviced the Medical Device Market for 25
years and produced over a billion components shipped globally
• 85% of the Business is in the Medical Device Sector
• Single Manufacturing Location in Lake Geneva, WI with 220 employees and 85,000 sq. ft. facility
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04/15/2023 BRUNK INDUSTRIES, INC. - CONFIDENTIAL
Why Brunk?
• Full service source for the contract manufacture of micro-precision stampings, assemblies for Surgical Instruments and Class Critical Implantable Devices.
• Integration of Innovative Solutions through collaborative partnering.
• We transform costly machined components into higher quality precision stampings and assemblies, at a fraction of the cost.
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Confidential Brunk Industries, Inc.
Components turned into Stampings
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04/15/2023 BRUNK INDUSTRIES, INC. - CONFIDENTIAL
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In House Capabilities• Micro Miniature Stamping• Laser Welding• Precision Water Jet• Die Sensor Technology• Machining• Metallurgy• Process Engineering• Die Sensor Technology• Lean Sigma• Project Management• Metallurgical Lab• Precision Metal Stamping• Tool Design
• EDM’s• Prototyping• Tool Building• Finite Element Analysis• Special Equipment Build for Automation• Assembly• Cleaning• Surface Finishing• Special Packaging• Advanced Automated Inspection• SPC• Sourcing – Supply Chain Mgt, Contract
Manufacturing
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04/15/2023 BRUNK INDUSTRIES, INC. - CONFIDENTIAL
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Raw Material Experience• All Stainless Steel Grades• MP35N• Titanium Grade 1, 9, & 23• Niobium• Tantalum• Kovar
• Platinum• Platinum – Iridium• Nickel• Molybdenum• Nitinol• Pure Gold• Non-Ferrous Metals
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Front End Technology• Tool Design in 3d with
Solidworks2013 and 3d Quickpress. 3d Quickpress
• Enterprise PDM • Finite Element Analysis from MSC
Software Corporation• Master Cam for Solidworks is being
used in CNC machining • Opti-solutions is the software used to
program the wire EDM machines• New predictive maintenance sequel
database program for tracking all tooling maintenance applications
• Tool room work load is tracked and managed in Share-point task manager
• Two MSC Auto Tool cribs• Departmentalized tool room layout • Omax Precision Water Jet… .010 wide
kerfs minimum. Tilt-A-Jet head allows for taper free walls on components. Rotary axis creates round work for tooling or tube cutting.
• Large capacity Wire EDM for single setup plate machining.
• Hi Speed Machining…42,000 RPM Spindle speeds
Confidential Brunk Industries, Inc.
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New Technology and Equipment
Confidential Brunk Industries, Inc.
Kitamura Mycenter4xd 12,000 RPM Spindle Speed
Kitamura Mycenter3xg 15,000 RPM Spindle Speed 2000 IN/MIN Traverse Rate
Omax Water Jet 2626XP .010 Wide Minimum Kerf Width Tilting Head Up To 9 Degrees 29" x 25" Travel Rotary Axis for Tube Cutting
AC Progress Wire EDM VP4 32" x 21.65" x 20.66" Travel
Milltronic ML16 Lathe 8 Position Turret
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High Speed Stamping Presses
Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
Micro Stampings
Roll Formed Tube
Anvil
Drawn Funnel Die Formed Staple
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Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
Coined Jaw
Coined Trocar
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Confidential Brunk Industries, Inc.
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Laser Welding
Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
Laser Welded, Laser Marking, and Riveted Stampings
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Wash Lines and Finishing Equipment
Wash Lines
• Medical grade high capacity aqueous lines, both with ultrasonic capability• High capacity aqueous line • Crest F100 solvent line with ultrasonic capability• Crest F300 solvent line , with ultrasonic capability• Desk top wash tanks with ultrasonic capability for small lots and prototypes
Finishing Equipment• Various size Tumblers• Multiple Harperizing Units• Bead Blasting equipment
Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
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Metrology • Quality Pods thru – out the plant• CMM’s, Multiple Flash 500 and other Smart Scopes• Comparators and other tools that also download data to a
computer
Confidential Brunk Industries, Inc.
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Confidential Brunk Industries, Inc.
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Contact Information
• www.brunk.com• 1225 Sage Street. Lake Geneva, WI 53147• 262-248-8873
Confidential Brunk Industries, Inc.