Big Bag & Octabin - Palamatic Process

Big Bag& Octabin

EMPTYING

COMPACTING

MASSAGING

SOLUTIONS for

CONTENT

01

I 02

STANDARD

Loading by hoist

Loading by forklift

Low structure

CONFINED

Docking system

Glove box

HIGHT CADENCY

Customized Discharging Big Bag Station

I 24

I ® 30

I 34

Gravitating flow

Suction lance

Tilter

Tipper

Turner

I 41

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I 44

EXISTESUR

MESURE

AVAILABLE

CUSTOM

MADE

Means that the equipment can beinstalled in ATEX zone

Means that Design and options can be customised

Means that the equipment is availablefor testing at Palamatic Process

Standard modelDocking system Gloves box

Loading big bags with: overhead

crane, forklift, electric hoist,

stacker

Big bag confined connection

Hood system for hygiene

Containment of the unlacing box

Handling of toxic chemical products

Ergonomics & comfort for the

operator

Big Bag Discharging Station

Gloves box

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02

Discharging rate 10 - 30 10 - 30 10 - 30 10 - 20

Standard Hoist

Standard Forklift

StandardLow structure Telescopic tube

Compensation cross

Hermetic telescopic connection tube

Dedusting ring

«U» or «V» shaped spike to burst the big bag

Reservation for a pneumatic massage

Pneumatic massage system

Control valve

Commercial dosing and weighing

Lump breaker

Big bags compactor

Electric / pneumatic / manual hoist

Rubber seal

Vibrating plate

Glove box

Suction chamber

CIP

Station casing

x

x

x x

x

x

Automatic big bag release

Big bag under vacuum

Big bag with one handle

x

F Basic specifications of big bag discharging stations and applicable options

High Flow RateCustomized model Duopal ®

Big bag & sack discharging

Automation of the discharging cycle

Automatic big bags cutting

Compactor of empty big bags

Big bag and sacks unloading on

the same discharging point

Ergonomcs workstation

Range

Secured handling

Suitable for all types of big bags

Reduction of dust emissions (possibility with total confinement)

Extraction of very poor flowing products

Discharging rate

Adaptability to different industrial sectors: petfood, food, chemicals, fine chemicals…

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03

Customized solutions

offers by our engineering

offices according to your

constraints

F

10 - 3010 - 20 10 - 3020 - 40 10 - 30

Gloves boxHigh Rate Duopal®

HoistDuopal®Forklift

Duopal®Low structure

x

x

x x

x

x

x

x

x

x

x

x

x

x

x

CAPTION: x

AVAILABLE

CUSTOM

MADE

Customized model

sectors: petfood, food, chemica

BBD standard model loading by hoist

Narrow width of big bags:

1,250 & 1,500 mm

Rate:

Weight capacity

Goals

Big Bag Discharging StationLoading by hoist

04

F Anti-overflow tube F Protection screen F Security baffle

Advantages

F Big bag vibrating plate

I Flow rate

Weight capacity

Material of construction

Material construction touching the product

Installed power

Required flow rate for dust extraction

Ergonomic height to access to big bag

Standard model

Massage system:

disposal aid

Loads for the dosing

Stan

dard

mod

el

EXISTESUR

MESURE

05Downloadable videos & plans on our website

See all our options

on page 24

Options

BBD standard model loading by forklift


1,250 & 1,500 mm

Rate:

Weight capacity:

Goals:

Big Bag Discharging StationLoading by Forklift

06

F Anti-overflow tube

operator

F Height adjustment of the

station

F Rubber seal

containment during the emp

Advantages

F Big bag vibrating plate

I

Flow rate

Weight capacity

Material construction


Installed power



Control valve

Dedusting ring (Pouyès)

EXISTESUR

MESUREStandard model


Control panel

Stan

dard

mod

el

See all our options

on page 24

Options

Equipment integrated on standard versions (excluding options):

1. Big bags implementation

2. Handling cross 5 points

3. Main tray

4. Sealing skirt

5. Vibrating motor

6. Unlacing cabinet with dust-proof door

7. Anti-overflow tube

8. Protection screen

BBD standard model with low structure


1,250 & 1,500 mm

Rate:

Weight capacity:

Goals:

Big Bag Discharging StationLow structure

08

F Control valve F Ergonomics: F Containment

Advantages

F Flow product

Commercial dosing

and weighing

EXISTESUR

MESUREStandard model


Massage system: to

improve flow product

I

Flow rate

Weight capacity



Installed power



Stan

dard

mod

el

See all our options

on page 24

Options

BBD confined model with docking system

Rate:

Weight capacity:

Goals: total containment

Big Bag Discharging StationDocking system

10

F Complete containment

with tensioning and docking

cylinder:

connection height to fit different

F Double envelope tube F Putting big bag under

vacuum

Advantages

F 2 possible configurations

for connecting the big bag

spout

reorientation ring

I

Flow rate

Weight capacity

Structure construction



Hauteur ergonomique d’accès au big bag

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1

2

3

4

5

Hood system

Control valve

EXISTESUR

MESURE


Control panel

See all our options

on page 24

Options


12 13Downloadable videos & plans on our website

Docking system

Loading by Electric Hoist Loading by Forklift Low Structure


BBD confined model with glove

box

Rate:

Weight capacity:

Goals:

Glove box

14

Lump

F Containment and operator

protection

F Flow control F Connection to the

dedusting unit

Advantages

F Improvement of bulk

material flow

I

Flow rate


Finishes

Installed power

Operation pressure

Dust collecting flow rate required

Ergonomic height for access to the big bag

EXISTESUR

MESURE

Big bag compactor

Lump breaker


See all our options

on page 24

Options


Glove box

Loading by hoist Loading by forklift Low structure


Connection to the

operator


Flow rate:

Weight capacity:

Goals: automatic cutting, contain

18

F Automatic cutting

F Integrated big bag com-

pactor:

F Automatic loading:

Advantages

F Improvement of bulk mate-

rial flow:

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1

2

3

4

5

6

7

I

Rate


Finishes

Installed power

Operation pressure

Inlet

TOR inlet

TOR outlet

Dust collecting flow rate required

Maximum big bag dimesnion

Lenght x Width x Height

F g

EXISTESUR

MESURE


Big Bag Discharging station

20

Options

Pouyès ring

Granulator

EXISTESUR

MESURE


Rate:

Weight capacity:

Goals:

See all our options

on page 24

Big Bag Discharging StationMaterial construction:

painted steel, inox 304L and

inox 316L

22

I

Automatic big bags cutting (specific solutions for big bag with or without spout)

Containment solutios adapted to your powders

Extraction of very difficult products (vibration, massage…)

Implantation height very reduced

Ergonomic post

Empty big bags and sacks compacting system

Nitrogen (N ): discharging in a controlled atmosphere with continuous flow or by vacuum breaker

Cus

tom

ized

mod

elCustomized model


EXISTESUR

MESURE

²

F Keep the tension of the sides of the big bag throughout emptying.

F To ensure a dust proof connection between the big bag and the discharging

station.

F To optimize containment by creating a suction flow in the periphery of the big bag

(Pouyès ring).

F This spike allows the opening of the big bag without any direct action from the ope-

rator.

F Dedicated to «full bleed» big bags, this «V» shaped spike enables to burst the

bottom of the big bag.

OPTIONS

24

F The bulk material flow is optimized thanks to a pneumatic massage system.

F This valve is actuated by 2 pneumatic cylinders and allows the operator to stop or

to regulate the flow of the powders.

F To inform the automaton and/or operator of the amount of powder extracted.

F Our lump breakers are the ideal solution for the crushing of materials that tend

to form lumps.

F The Palamatic big bag compactor reduces the volume of waste and keep a healthy

atmosphere without dust.


Big Bag Discharging Station & Duopal®

F The electric hoist allows the handling of big bags by all operators (job autonomy).

F Optimization of containment during unloading of products.

F The big bag vibrating plate facilitates the extraction of the pour flowing products.

F The glove box optimizes containment and allows the handling of toxic products.

F The hood helps to increase the level of hygiene during the phase of disconnection of the big bag. We propose a hood system that operates on three sides of the station.

OPTIONS

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F Nozzles / rotary cleaning heads for cleaning in place (CIP)

F This specific cross loads the big bag on the dump stations using a crane without immobilization.

F This solution provides total containment of the station during emptying phase.

F The massage cage prepares the big bags before discharging phase.

F Automatic hooks with latch spring simplify the implementation of the handle of

the big bag.



F At the end of the discharge, the operator can, through the dust collector,

vacuum the big bag and thus avoid the emission of dust in the production area.

F To control the amount of powder introduced into the process, the emptying sta-tion is scheduled to be installed on load cell.

F Emptying all types of big bags.

OPTIONS


OUR LAST REALISATIONS Packaged products

F F F

F

F

F

F

www.youtube.com/user/Palamaticpro-cess

F

F


tight door

Sack opening area

Sack compactor

Duopal®

30

F Connecting tube

height of connection to adapt to

F Dust proof tube: F Cardboard boxes decondi-

tioning:

Advantages

F Tray for massage:

I

Self-supporting structure with adjustable height and centering device

5 points handling cross

Main tray:

Rubber seal

Vibrating motor

Unlacing cabinet with dust-proof door Anti-overflow tube

Protection screen

Duo

pal®

EXISTESUR

MESURE

Commercial weighing

and dosing

Slide bars


See all our options

on page 24

Options

Duopal®

32 33

Electric Hoist Loading Forklift Loading Low Structure Loading

Downloadable videos & plans on our website

Octabin Unloading

34

Vid

ange

Oct

abin

I

Flow rate


Finishes

I

Flow rate


Finishes

Installed power

Operation pressure

Required dust collecting flow rate

Ergonomic access height for unlacing

EXISTESUR

MESURE


Gravity By suction pi peFor octabins with inferior emptying flap For all types of octabins

Octabin Unloading

36

chute

I

Flow rate


Finishes

Installed power

Operation pressure

I

Flow rate


Finishes

Installed power

Operation pressure

Required dust collecting flow rate

Ergonomic access height for unlacing

EXISTESUR

MESURE


Octabin tilting system Octabin dumper system

Installed power

Operation pressure

Goal: Goal:

Vid

ange

Oct

abin

38

I

1.

2. 3.

4.

5.

6.

7.

8.

9. 10.

11.

EXISTESUR

MESURE


Octabin UnloadingOctabin inverting system

38

clamping

I

Flow rate


Finishes

Installed power

Average power consumption

Air comsuption

Operation pressure

Inlet TOR

Oulet TOR

Maximum dimension of octabins


Vid

ange

Oct

abin

500

40

ACHIEVEMENT EXAMPLES Conditionned products

F F F

F F

F

www.youtube.com/user/Palamaticpro-cess

F

+ 500 installations

and ABROAD

F

AUTOMATION & ELECTRICITY

Equipments and programs treated:

41 Vidéos & plans téléchargeables en ligne

®

Goals

Safety area

cylinder

Support

42

Big Bag massage cage

F Streamlined push-bottons

and control of dynamics raises

F Safety area to protect

F Cylinders articulation

F Cross for loading liftfork or

elevator

F Overview of big bag mas-

sage with 4 sides

Advantages

F Adjustable height by rod

I Construction material

Finishes

Compressed air consumption

Service pressure

Input TOR

Output TOR

Gestion des courses de vérin par capteur laser pour

Maximum dimensions of big bags


Action inside the big bag

I

1

2

3

4

5

6

Options

automation, hydraulic

EXISTESUR

MESURE

Downloadable videos & plans on our website 43

Mas

sage

cag

e

See all our options

on page 24

Empty Big Bag compactorGoals: containment

44

F Compacting spire F Handling castors F Ergonomic access door for

the operator

Advantages

F Containment sack

100 % hermetic,


Com

pact

or

[email protected]

FILLING SOLUTIONS FOR BIG BAG AND OCTABINTo fill

EMPTYING SOLUTIONS FOR BIG BAG AND OCTABIN

SACK SOLUTIONSTo empty, compact, handle, fill

CARDBOARD AND DRUM SOLUTIONSTo fill, condition, empty

PNEUMATIC TRANSFER EQUIPMENT

MECHANICAL TRANSFER EQUIPMENT

CRUMBLING AND GRINDING EQUIPMENT

SIFTING EQUIPMENT

CONTAINERS AND STORAGE SOLUTIONSTo fill, charge, empty, contain

DOSING EQUIPMENTTo control, regulate, empty, extract

MIXING EQUIPMENT

FLOW AND CONNECTION

INDUSTRIAL DUST COLLECTING EQUIPMENT

Documents

Big Bag & Octabin - Palamatic Process