2013 Honeywell Users Group Americas

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The Evolution Continues: Modernization Solutions for TDC 2000 Data Hiway

Rich Clark and Marjorie Ochsner

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Agenda

Honeywell’s Support Principles &

Co-existence of systems

Hiway Migration Solutions

Assurance 360

Summary

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Honeywell’s Support Principles

Committed to Protecting Your Automation Investments

Hiway

HPM

Merged with Experion

Station

US and GUS

functions

2020+

2035+

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Multi-Generation Co-existence

Modernize Core Infrastructure with Flexible Upgrade Paths

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Agenda

Honeywell’s Support Principles &

Co-existence of systems

Hiway Migration Solutions

Assurance 360

Summary

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Hiway Modernization Options

• Goals

– Extend the life of your current

controls

– Replicate existing capabilities

– Expand capabilities in a supportable

system

– Complete replacement by a

supportable system

• Options

– Upgrade US and GUS to ES-T or PCUS

(Details in TPS Migration session)

Incremental HMI Upgrade

– Incremental controller migration

• Migrate Strategy

• Retain Wiring

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New Data Hiway Upgrade Choice to EHPM

• Reduced engineering effort for migrating AMC SOPL to EHPM CL

• No change in Application Module resident applications

• No additional operator training and change of HMI layer

• Takes advantage of existing PMIO inventory

Meeting The Customer’s Long-term Needs

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UHIO New CB/EC Replacement with Universal IO

• Universal IO has 32 channels

• EC and CB both have

– 16 Analog inputs (8 PVs, 8 RVs) – 1 main point of input of control for loop;

RV (remote value) is secondary variable

– 8 Analog Outputs

– 16 Digital Outputs

• Digital Inputs

– EC additional 16 Digital Inputs (none for CB)

• VOC indicates DI/DO not fully used – Digital Outputs used for annunciator ; replaced by basic alarm management

• Kits have

– 2 cables to TCB for 24 Analog Inputs and Outputs

– 1 cable for remaining 8 I/O to go to a COTS terminal block

• Flexible use

• Use for DI/DO or anything else

• Can use additional UIO for expansions

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HONEYWELL - CONFIDENTIAL File Number

CB

CB

CB

CB

TCB

TCB

Typical Hiway

Cabinet

~8.75”

~17”

C300 CF9

UHIO - CB/EC Replacement

~8.75”

UIO UIO UIO UIO

~17”

UIO UIO

Replaces 1ST

CB

Replaces 2ND

CB

Replaces 3rd

and 4th

Follow-on CBs in a

Cabinet Complex

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Access HART

• Many plants have existing HART devices connected to an

Analog Input/Output

• Migration Kit connection to Series C HART I/O reveals HART

information

• Enables Maintenance, Operations and Process Improvements

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Upgrade to Safety Manager

• Safety Manager embeds Honeywell expertise for integrating process

safety data, applications, system diagnostics and critical control

strategies

• Safety Manager tightly integrates with

Experion alarm and event capabilities for

smooth plant operation and easy analysis

via single window access on an

Experion Station

Safety System Migration

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Direct Browse of SCADA/LCN Points from CEE

NIM (R) HM

HPM

LCN

EST

CM/SCM /ACE

ESVT

LCN

tag.parameter

read/write C300 or

ACE initiated

C300

Experion

Server

SCADA tag.parameter read/write C300 or

ACE initiated

PLC

AM

Hiway Device

HG (R)

• Peer-to-Peer data exchange (CEE is Master) through direct point parameter references for SCADA Points, TPS Points, OPC Points and DSA Points

• Enhances the ability to implement a phased C300 migration

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HONEYWELL - CONFIDENTIAL File Number

• Uses the existing Series C Power Supply

• Replaces the existing power supply

- It fits the same mounting holes

- The terminal panel patterns the old 30731565 power supply

Hiway Power Supply Replacement

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Upgrading to the Enhanced LEPIU

• Out in the Field

– MUX Card Only

– Termination Board and Wiring stay in place

• In the Cabinet

– Enable Communications to Experion or TPS

– Option to Retain TDC 2000 Hiway CCFA while upgrading

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• Honeywell TDC System Controllers - TDC 2000 family Hiway Boxes Basic Controller (CB) Extended Controller (EC) Multi Function Controller (MC) Advanced Multi Function Controller (AMC) HLPIU, LLPIU, LEPIU (High/Low Level, Low Energy Process Interface Units)

- TDC 3000 family UCN Nodes Process Manager (PM) Advanced Process Manager (APM) High Performance Process Manager (HPM)

- LCN Nodes Application Module (AM)

• Legacy Competitor System Controllers - Bailey (ABB) - Provox (Emerson) - Foxboro (Invensys) - RS3 (Emerson) - ABB MOD300 (ABB)

ControlMatch

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To Tool

Automated Database Migration Service

Available as

Migration

EB Files

Experion

System

Database

User Inputs

EB = Exception Build

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• Coming in Orion R430+

• Enables Box by Box Hiway

Migration

• Retains Hiway Points on LCN

• K4 Card

– LCN interface

– HW unchanged from HG

• EHBI Card

– Enables Hiway Data Transport over FTE

• DHI Card

– DHI = “Data Hiway Interface”

– HW unchanged from HG

– Remove when Hiway eliminated

Experion Hiway Bridge– Enhanced HG with C300 Access

Experion Hiway Bridge

K4 Card

DHI Card

Hiway FTE

Mo

du

le

Bu

s

LCN

EHBI Card

EHB

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LCN

UCN

ACE-T

ESV

FTE

AM

Basic Controllers

HG

NIM

HPM

C300

HM

Start with Today’s Experion TPS System with LCN, Hiway

Today’s Experion-TPS System

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LCN

ACE-T

ESV

FTE

AM EHB

ENIM

C300 C300

EHPM

EST

HM

One-Time Level-1 Migration of Hiway to C300; HPM to EHPM

Target Experion-TPS System

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Agenda

Honeywell’s Support Principles &

Co-existence of systems

Hiway Migration Solutions

Assurance 360

Summary

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Two New Performance Based Contracts

• Optima

– Honeywell ownership of outcome

– Delivers best practices in support

– Increased plant uptime & performance

– Active program management

– Clear contract with defined metrics

• Performa

– Honeywell oversight of outcome

– Reduced problem resolution time

– Increased plant performance

– Reduction in unplanned events

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Assurance 360 – Optima vs. Performa

“It is not cost-effective for me to invest in internal capabilities but I value uptime. I need a partner to ensure optimal plant performance by making the right decision and taking action when necessary.”

“I don’t want to go down, but I have internal resources to tend to problems when they arise. I need HON’s help to develop & sustain expertise and for support in specific niche instances.”

Optima (Do) Performa (Assist)

Assurance 360 – Two Differentiated Offerings to Capture Your Needs

Performance Monitoring and Remote Connectivity

Proactive Service Management

Upgrade and Migration

Contract Performance Metrics

Reporting

System Change Management Test and Advise Test, Qualify and Implement

Predict and Support Predict and Resolve

Identification, Guidance and Competency Management

Predictive, Preventive and Corrective

Planning and Recommendations Scheduling and Implementation

Track and Improve Guaranteed Improvement

Status and Recommendations Results and Plans

One Program Two Levels Your Choice

Summary

• Significant cost savings and productivity benefits can be gained

from an intelligently designed and properly implemented system

modernization strategy

• Honeywell can help you establish a secure path forward to

current technology

– Knowledgeable and Experienced Global Resources

– Flexible and Comprehensive Migration methods, planning, implementation

and support

– Document, Replicate , Enhance and Extend Life of Your Automation System

– Your best resource for migrating your plant to modern controls because

when it comes to solutions, we put client needs and objectives ahead rather

than a platform or approach first and we have the resources, attitude and

systems to get projects done

Achieve Your Goals and Requirements

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