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MODBLOK USER MANUAL Version 1.0 Meiry Solutions www.meirysolutions.com

ModBlok user manual - Meiry Solutions

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MODBLOK USER MANUAL Version 1.0

Meiry Solutions www.meirysolutions.com

Modblok User Manual

1

Contents Introduction .................................................................................................................................................. 3

Modblok Multiplexing Discussion ................................................................................................................. 3

Modblok Components .................................................................................................................................. 4

DeltaV System Setup ..................................................................................................................................... 4

Graphics .................................................................................................................................................... 5

Hamilton Probe Spreadsheet (csv file)...................................................................................................... 5

Composite Templates ............................................................................................................................... 5

DeltaV System Configuration ........................................................................................................................ 5

Serial Card/Port configuration .................................................................................................................. 5

Read Register Set configuration................................................................................................................ 8

Write Register Set configuration .............................................................................................................. 9

DeltaV Module Creation ......................................................................................................................... 10

Modblok Installation ................................................................................................................................... 18

Port and LED Indicator Overview – Front Face ....................................................................................... 18

Port Overview – Right Face ..................................................................................................................... 19

Master (DCS) Port Cable ......................................................................................................................... 19

Probe Port Cables.................................................................................................................................... 19

Pressure Port Cables ............................................................................................................................... 20

Graphic Overview - Faceplate ..................................................................................................................... 20

Modblok Device Status ........................................................................................................................... 20

Modblok Commission ............................................................................................................................. 21

Probe Status and Value ........................................................................................................................... 22

Probe Selection ....................................................................................................................................... 22

Probe Commissioning ............................................................................................................................. 22

Probe Scan .............................................................................................................................................. 23

Probe Write Register Set ......................................................................................................................... 25

Probe Calibrate ....................................................................................................................................... 27

Hide/Show details ................................................................................................................................... 28

Graphic Overview - Detail ........................................................................................................................... 29

Termination Active .................................................................................................................................. 29

Raw Counts ............................................................................................................................................. 29

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Pressure (psi)........................................................................................................................................... 29

Gain ......................................................................................................................................................... 30

Tare ......................................................................................................................................................... 30

Module Integration ..................................................................................................................................... 30

Probe Calibration ........................................................................................................................................ 30

Calibration Overview .............................................................................................................................. 30

Standard Calibration ........................................................................................................................... 30

Product Calibration ............................................................................................................................. 30

VisiFerm DO SU (Single Use) Procedure.................................................................................................. 30

Standard Calibration ........................................................................................................................... 30

Product Calibration ............................................................................................................................. 34

VisiFerm DO ECS (Re-Usable) Procedure ................................................................................................ 36

Standard Calibration ........................................................................................................................... 36

Product Calibration ............................................................................................................................. 42

OneFerm pH SU (Single Use) Procedure ................................................................................................. 46

Standard Calibration ........................................................................................................................... 46

Product Calibration ............................................................................................................................. 49

EasyFerm pH ARC (Re-Usable) Procedure .............................................................................................. 54

Standard Calibration ........................................................................................................................... 54

Product Calibration ............................................................................................................................. 63

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Introduction This document details how to install and commission your Modblok digital solution.

Modblok allows for simple interfacing of Hamilton ARC style probes into a DeltaV control system. All

probe parameters are brought into the DeltaV system while utilizing few resources (DST and serial

dataset).

Modblok acts as a Modbus RTU data collector for dual Hamilton probes. As of this document version, pH

and DO probes are supported, but in the near future, the full portfolio of Hamilton probes will be

supported.

Although all Hamilton ARC probes support Modbus RTU, the data mapping is not easily managed by

Emerson DeltaV Modbus RTU master implementation. The reason why is the Hamilton Modbus map is

fragmented, and each register set mixes data of different type. DeltaV Modbus implementation requires

a Modbus operation to act on a contiguous set of registers with a consistent type and direction. For

example, a multiple register read requires that all registers be contiguous, of the same type (Integer or

Floating Point), and direction (read or write). When a slave device has data that is fragmented, this can

require many small register sets (data sets) and associated operations resulting in excessive resource

usage (both DST and serial port hardware in the case of DeltaV) and segment performance issues.

Modblok implements two features that alleviate any resource usage issues while still allowing full access

to the entire probe data set. These features are:

1) Data aggregation – Modblok reads data continuously from both probes, and arranges the data

in a manner compatible with DeltaV requirements

2) Data multiplexing – Modblok does not demand a DeltaV register per probe parameter. Instead,

lower priority data that is not used for control is slowly periodically collected in parts as opposed

to each module or Modbus segment cycle.

The end result of the above is full access to all probe parameters with total 2 DST consumption.

Modblok has been designed foremost with ease of use, as such configuration of Modblok and associated

probes is largely plug and play.

In addition to supporting Hamilton ARC style probes, the Modblok is available with a pressure sensor

(Pendotech) input option.

Modblok Multiplexing Discussion Every Hamilton probe possesses a myriad of operating parameters. The total parameter count for all

the probe types is approximately 200 to 300. This huge number of parameters is not practical to

continuously read each module scan, nor is this operationally beneficial. Most of these parameters are

either static, only change on a probe write, or very slowly change.

Bearing in mind the nature of the probe data, Modblok characterizes each register access into one of

the following categories:

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1) Static – These values are read once as part of initialization (refer to probe scan section) and are

not continuously read. They would only be read on communication loss. Examples of these

type of values are probe model number, description, etc. Once in use, these parameters will not

change.

2) On-Write – These values are read once as part of initialization, and are only re-read as part of a

write operation. This sequence is automatic, and is implemented as part of the write logic. An

example of this type of value would be a user string, or other writeable parameter.

3) Continuous-Slow – These values are continuously read, however at a rate on order of a minute.

An example of this type of parameter would be Optical Spot health. This is a continuously

decreasing value, however the value changes perhaps hourly, and there would be no benefit to

read any faster.

4) Non-multiplexed – These values are used for control. They are not included in the multiplexing

strategy, and are read as fast as possible. The 5 non-multiplexed values are:

a) Main Process Variable (termed PMC1 – Primary Measurement Channel 1 by Hamilton). This

would be DO/pH value of the probe.

b) Main Process Variable status (PMC1)

c) Temperature Process Variable (termed PMC6 – Primary Measurement Channel 6 by

Hamilton). This is temperature, regardless of the probe type.

d) Temperature Process Variable status (PMC6)

e) If ordered with the pressure sensor option, pressure measurement.

By implementing the above, all probe registers are able to brought into the DeltaV system without

excessive DST usage.

Modblok Components The following parts are required for a working Modblok system:

1. Modblok Digital Device – Box with DCS and Probe ports

2. DCS cable – This cable plugs into DCS port (Cable M12 5 pin male end) to customer serial card

(Flying lead end)

3. Probe cable – This cable plugs into probe port (cable M12 5 pin male end) to Hamilton probe (VP

connector). To use both probe ports, 2 identical cables are required. The cable is universal for

all supported Hamilton probes.

4. Magnetic commissioning key – This is simply a magnet used to initiate Modblok device

commissioning. Please refer to the Modblok commissioning section for details.

DeltaV System Setup

DeltaV system setup consists of installing a module faceplate, a probe spreadsheet, and importing the

composite templates into the DeltaV database.

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Graphics For each operator station, Pro and ProPlus computer, copy the Modblk_fp.grf file to the DeltaV

faceplate picture folder. This is typically either:

C:\DeltaV\DVData\Graphics-iFix\PIC\Faceplates

OR

D:\DeltaV\DVData\Graphics-iFix\PIC\Faceplates

Hamilton Probe Spreadsheet (csv file) For each operator station, Pro and ProPlus computer, create a probes folder inside the DeltaV picture

folder. Similar to the faceplate graphics, this new folder should be either:

C:\DeltaV\DVData\Graphics-iFix\PIC\probes

OR

D:\DeltaV\DVData\Graphics-iFix\PIC\probes

In the above folder, copy the RegisterMap5.csv file. Do this for all the above operator, Pro and ProPlus

computers.

Composite Templates From the ProPlus computer, import the MBLK_2_V5.fhx file by:

1) In DeltaV explorer, select File Menu -> Import -> Standard DeltaV Format

2) In file open dialog, select MBLK_2_V5.fhx

After doing the above steps, the import should be successful. If there are errors, please contact us for

assistance.

DeltaV System Configuration DeltaV system configuration consists of adding a serial device (the Modblok device), configuring the

device register set, creating a Modblok device DeltaV control module, and assigning the control module

external references to device registers.

Serial Card/Port configuration In general, a Modblok device will co-exist with other devices on the RS-485 bus. In DeltaV explorer,

expand the appropriate serial card and port. Under this port, add a new device, choosing an unused

address. Note that port settings such as baud rate, number of stop bits, and parity do not need to be

changed. The Modblok device can communicate with any valid Modbus RTU setting.

For the particular serial card, configure the port if required.

NOTE: Modblok comes default with the below settings. It is recommended that if possible to

configure the DeltaV serial device with these settings. Otherwise, any Modbus RTU compatible

settings may be selected, however this will necessitate a Modblok commissioning procedure to be

performed.

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Default settings are:

Baud Rate: 38,400

Parity: Even

Data Bits: 8

Stop bits: 1

Address: 16

Right click on the serial card, and select properties. If default settings are selected, these will look like:

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For the particular serial card and port combination, add a new device:

Configure the device as appropriate, remember to set address to 16 if default settings are to be used. In

general, Modblok will not be the only device, therefore pick a free device address:

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Read Register Set configuration Add a new register set. Set the General properties as follows:

Set the DeltaV properties similar to below. You must set the data type as below, however the dataset

tag can be user defined. Where a system has multiple Modblok devices, a suitable naming convention

should be used.

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Set the PLC properties as below:

Write Register Set configuration Add a new register set. Set the General properties as follows:

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Set the DeltaV properties similar to below. You must set the data type as below, however the dataset

tag can be user defined. Where a system has multiple Modblok devices, a suitable naming convention

should be used.

Set the PLC properties as below:

DeltaV Module Creation To access probe parameters, it is necessary to create a DeltaV control module. Only one module per

Modblok device is required, and the module can be considered a “Probe set” I/O module.

1) In DeltaV explorer, navigate to the Area/Unit where the Modblok control module logically

belongs. Right click, and select New -> Control Module. Name the module as appropriate. Keep

Algorithm type as Function Block Diagram

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2) Right click on the new module, and set the faceplate graphic to Modblk_fp

3) Open the module in DeltaV Control Studio (right click on new module -> Open -> Open with

Control Studio)

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4) From the palette view, select the Special Items group, and drag in the Custom Block type.

5) In the dialog, name the block PROBESET. Please Note, this is a very important step. Naming

the block otherwise will completely break the module template graphics.

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6) Select Linked Composite and click the Next button

7) On the next dialog, ensure that the Existing object radio button is selected and click the Next

button.

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8) On the final dialog, click the Browse button.

9) In the Browse dialog, the pull down at top should show Composite templates. Double click the

box folder, and select the MBLK_2_V5 composite block. Click the OK button.

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10) On the final dialog click the Finish button

11) The composite block will be added into the module. For aesthetics, increase the width of the

composite block so that input and output parameters have some separation.

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12) populate the external references to refer to the serial device registers. Please note that the

correct dataset tag must be used. Click on the PROBESET composite block, and set the following

parameters

Set the read register values first:

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Then set the write register values next:

13) Save the module, close control studio, assign the module to the appropriate controller and

download.

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Modblok Installation

Port and LED Indicator Overview – Front Face

As the above shows, A single Red LED indicates device power (24V DC)

The Modblok device has 3 separate serial ports. The first is for the DeltaV DCS, and is the left most port.

The other ports to the right of the DeltaV DCS port are Probe 1 and Probe 2 respectively.

Each port (DCS, Probe 1, and Probe 2) has a green communications LED. This LED is lit when the

associated port has good communications. When DCS and box are communicating, the green LED above

the DCS port is lit. Likewise, when the box and Probe is communicating, the green LED above that port is

lit.

During normal operation with 2 probes, all LEDs are lit.

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Port Overview – Right Face

On the right had side, if ordered with pressure sensor option, the port for the pressure sensor is

available. Currently, the Modblok with pressure measurement supports Pendotech single use pressure

sensors.

Master (DCS) Port Cable The Master (DCS) port cable connects the Modblok device to the DCS system. This cable has a Male 5

pin M12 connector on one end, and flying leads on the other end. The male 5 pin M12 connector plugs

into the Modblok left hand port. Plug this connector to left hand DCS port, and tighten threaded fitting

via knurled portion of the connector.

The flying lead end is for connection to customer RS-485 bus. The following table shows wire colors and

functions for customer termination:

Blue/White 24V DC Gnd

Blue 24V DC Positive

Brown RS-485 (A)

Brown/White RS-485 (B)

How the above wires are terminated depends on customer control system layout.

Probe Port Cables The probe port cable connects the Hamilton probe to the Modblok device. The cable has a male 5 pin

M12 connector on one end, and a VP connector on the other.

Plug the M12 connector into the appropriate probe port (Probe 1 or Probe 2 port), and tighten threaded

fitting via knurled portion of the connector.

Plug your probe into the VP connector side of the cable, and tighten threaded fitting via knurled portion

of the connector.

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Please note that each probe port is “Agnostic” with respect to the probe type. Provided the probe is a

supported Hamilton probe, the Modblok device will automatically be able to determine the type and

read the appropriate parameters. Also, please note that the probe cable is “universal” for all supported

probe types.

Pressure Port Cables If the pressure sensor option is ordered, a pressure port cable is required. This has a M12 connector on

one side which plugs into the Modblok device, and a Pendotech 4 pin connector on the other end which

the single use sensor is plugged into.

Graphic Overview - Faceplate The Modblok graphics consist of a DeltaV control Module faceplate, and embedded VBA forms

associated with this faceplate graphic.

Below is a screenshot of the faceplate graphic.

The faceplate graphic gives an overall view of the Modblok device and connected probes. It if from here

that all probe parameters can be viewed, written, and where probe calibration is performed.

The included faceplate graphic function is targeted for probe installation, setup, diagnostics, and

maintenance (e.g. calibration) than it is for operations. For operations, user should continue using their

standard graphics and control modules. The Meiry provided modules and graphics should be considered

as interfaces to the probe, but not as operational graphics/controllers. In this way, the same look and

feel are maintained.

Modblok Device Status

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The Modblok Device status is shown in the top left-hand corner of the graphic. The actual status value is

a bitfield, and is not intuitively obvious what the value means. To the right, there is a communication

indicator with value either “Good” or “Bad”. This is the key indicator, where Good indicates that the

Modblok device is communicating with the DCS.

When the Modblok device is initially connected to the DeltaV control system serial bus, it is likely that

the communication settings are different between the Modblok device and the DeltaV serial bus. In this

case, the Modblok status indicator will show Bad. It is the act of commissioning the Modblok device

which sets the Modblok device communication settings to match those configured.

Modblok Commission When the Modblok device DCS port communication settings do not match those as configured in the

DeltaV DCS, the device cannot communicate and the status will be Bad as shown above. When the

Modblok device is commissioned, these communication settings are set to match those configured in

the DeltaV DCS.

NOTE: This step is only necessary if the current Modblok communication parameters do not match

those configured in the DeltaV. The default communication parameters are as follows:

Baud Rate: 38,400

Parity: Even

Data Bits: 8

Stop bits: 1

Address: 16

Only when communications status is bad will the Commission Box button be visible as below

To prevent the Modblok device from inadvertently entering the commissioning state, the commissioning

procedure is a three-step process:

1) The Modblok device is unlocked via the included magnetic key. Place the magnetic key on the

top center of the box.

2) Press the Commission Box button on the graphic

After step 2 is completed, the DeltaV module will send a “signature” which the Modblok device uses to

self configure.

3) Remove the DCS cable to power down the box. Wait 5 seconds, then reinstall the DCS cable.

During commissioning, a 5-minute timer is started. If this timer expires, the commissioning process has

failed, and will be aborted.

On successful commissioning, the status will be good and the commission box button will be invisible.

The valid Modbus RTU configuration is stored in non-volatile memory such that on power loss, re-

commissioning will not be required.

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Probe Status and Value

The current probe value and communication status of the probe is shown in the top middle of the

faceplate graphic.

Probe Selection

The combo-box on the upper left-hand side of the faceplate allows selection of probe. Valid choices are

Probe 1 and Probe 2, corresponding to the probe plugged into port 1 and port 2.

Probe Commissioning

Modblok will attempt to communicate to both probes connected to ports 1 and 2. If the port

communication settings (baud rate, parity, number of stop bits) is not as configured in the probe, then

communication will be bad, and the probe type will be None (unknown).

Probe Commissioning is the act of configuring the Modblok probe port communication settings to match

the connected probe, and determining the probe type.

The probe commissioning state diagram is below.

When a probe is initially plugged in or powered up, if the probe communication settings do not match

the Modblok port, the state will remain “No Communication”. As previously stated, this is indicated by

probe status of Bad, and Probe Type of None.

To commission the probe, press the Commission Probe Button

Once the button is pressed, Modblok will iterate through all the possible probe port settings, and when

the correct setting is found for probe communication, Modblok will store these settings in non-volatile

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memory and continue using these. At this point, the commissioning state is “Good Communication”.

This state is characterized by probe communication with the Modblok device, but the probe type is

unknown. This is shown on the graphic as Probe Status as Good, and Probe Type is None.

At this point, Modblok will query the probe and automatically determine the probe type. This can take

up to 2 minutes. When the appropriate registers are read, the probe type is known, and the

commissioning state is “Discovered”. At this point, the Probe Type will display the connected Hamilton

Probe type.

When a probe is unplugged or powered down, the commissioning state is “No Communication”. If the

communication settings of the Modblok port match those of the probe, the commissioning state

automatically becomes “Good Communication” and subsequently “Discovered”

Probe Scan On probe initial installation or communication loss a probe scan is required. The probe scan takes

approximately 15 minutes, and does a full read of all probe parameters. The main process variables

(PMC1 and PMC6) as well as their status are available, but to browse parameters, write probe

parameters, or to calibrate the probe it is necessary to read all parameters.

Where a probe scan is required, a red Probe Scan Required is visible. Please note, that the details must

be shown to have visibility for probe scan status.

To initiate a probe scan, click the Scan Probe button. A form will open. Click the Start button.

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As the scan progresses, the progress is shown in the form:

The scan will take approximately 15 minutes.

At the end of the scan, a message box will show, and will state that the scan was successful, or that

certain number of parameters could not be read.

If some items could not be read:

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If some parameters could not be read, please re-initiate the probe scan.

To cancel the scan, click the Cancel button. The current read completes, and therefore it can take 5

seconds to respond.

Probe Write Register Set To write one of the probe writeable registers, click the Write button

A form will be visible. Navigation to the parameter set is via the group combo-box selector on the left-

hand side, and register set combo-box to the right.

Once a register set has been selected, a set of fields corresponding to the parameters and their types is

visible. User either types or selects via combo-box the values and clicks the OK button. It takes

approximately 10 seconds to write a value. During this time, the “WRITE IN PROGRESS” text will be

visible.

For example, to change the operator level of the probe:

The above shows that the Group is Logon, and register set (starting at Modbus address 4288) is

Operator Level. The user selects Specialist from the drop down box, and enters in the probe password.

Unless the probe password has been changed, the default password is integer value 16021966. To write

the selected value(s), press the OK button. A message “WRITE IN PROGRESS” will be visible.

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If the write is successful, “WRITE SUCCESS” text will be visible.

Conversely. If the write is unsuccessful, then “WRITE UNSUCCESSFUL” message box will show:

And the message “WRITE FAIL” will be visible in red.

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The above write failed, due to improper password.

To close the form, either click the top right hand “X” or Cancel button

Probe Calibrate To calibrate the probe, click the Calibrate button.

If the probe is not in Supervisor logon level, an error message box will show:

If this occurs, please change the probe operator level to Specialist as previously shown.

If the probe operator level is sufficient (Specialist) a form asking what type of calibration to perform is

shown. Choices are either Standard or Product. To make selection, click on the appropriate button.

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When the button is clicked, a probe specific form will show. A more detailed discussion of probe

calibration follows.

Hide/Show details To Hide or show details of the probe, click the Hide/Show details button. This is a toggle button, and

text will change depending on current state.

When details are shown as above, a set of tabs is visible. Each tab can be clicked, showing that

parameter set in tabular form. In addition, if the probe has been scanned, the write and calibrate

buttons are visible.

To hide details, click the Hide Details button. The text on the button will change to “Show Details” and

only the device and probe basic information is shown:

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Graphic Overview - Detail When the open faceplate button is clicked, the detail is shown:

Termination Active If the Modblok device is at the end of the segment, and no other terminator is installed, a terminator

will be inserted at the Modblok device end when the Terminator Active checkbox is checked. To take

the terminator out of the circuit, uncheck the Terminator Active checkbox.

Raw Counts The raw counts for the pressure sensor is shown in the Raw Counts field. Zero pressure is centered as

4096, with full scale of +/- 10 psi offset by 1024 counts plus or minus. -10 psi is given by 3072 and 10 psi

is given by 5120.

Pressure (psi) Pressure in psi is shown in the Pressure (psi) field

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Gain Pressure sensor instrumentation amplifier gain is shown in the Gain field. This value should not be

changed, and is only for future sensor compatibility.

Tare The tare button sends a tare command to the Modblok, which applies an offset to zero the

measurement.

Module Integration The following DeltaV module parameters are typically used in downstream control strategies (XXX

denotes module name):

Probe 1 main parameter (pH or DO): XXX/PROBESET/PROBE1/PMC1_PV

Probe 1 secondary parameter (Temperature): XXX/PROBESET/PROBE1/PMC6_PV

Probe 2 main parameter (pH or DO): XXX/PROBESET/PROBE2/PMC1_PV

Probe 2 secondary parameter (Temperature): XXX/PROBESET/PROBE2/PMC6_PV

Pressure measurement: XXX/PROBESET/PRESS

For each of the above process variable, logic will set status (.ST) field based on measurement quality.

Probe Calibration

Calibration Overview Probe calibration is typically performed at the start of any production run, and can optionally be

performed while in service. The calibration itself is meant to bring the probe measurement back into

published specifications.

Standard Calibration A standard calibration is typically performed before a production run. This generally entails performing

a 2 point calibration for reusable probes, and entry of calibrations constants for single use probes.

Product Calibration A Product calibration is optionally performed during a production run. An initial measurement is taken

by the probe, and at the same time, a sample is analyzed in the lab. When the lab value is known, this is

entered by the operator, and the probe automatically adjusts calibration constants to current product

conditions.

VisiFerm DO SU (Single Use) Procedure

Standard Calibration To initiate a standard calibration, click the Standard button

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When pressed, a red “Please Wait” is visible. During this time the current calibration parameters

settings are being read.

When the calibration parameters are read, a form for user entry of the calibration constants is visible. In

addition, when a calibration (i.e. when new cap is used) a message on the form “Calibration Required” is

shown.

The new calibration parameters to be used are on the tag of the ODO cap:

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Enter the new calibration values, and click the Update button:

While the new values are being updated, the message on the form changes to “writing calibration

constants. Please wait” as shown below:

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After successful update, a message box will show stating that the constants were successfully updated:

Click the OK button, and message box stating that the values are now written to the probe is shown:

Click the OK button to complete the standard calibration.

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Product Calibration To initiate a product calibration, click the Product button:

A form with Initial Measurement button is visible. Take a sample for lab analysis, and click the Initial

Measurement button.

When the Initial Measurement button is clicked, the assign value button and text box is visible. The

“wrote Initial Measurement” indication is shown.

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When the lab analysis is available, enter that value and click the assign value button. In the example

above, the current reading is 92.41, and the lab analysis shows 94.1.

After the assignment is made, “Wrote assignment” is visible.

At any time during the product calibration, the process can be canceled by clicking the Cancel Product

Calibration button.

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After a successful product Calibration, the previous calibration constants can be reused by clicking the

Restore Standard Calibration button.

To complete the product calibration, click the Close button.

A dialog asking for confirmation is shown. Click yes to finish the process.

VisiFerm DO ECS (Re-Usable) Procedure

Standard Calibration To select standard calibration, click the Standard button:

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A form is shown, with prompt to place the probe in zero oxygen medium. Place the probe in the zero

oxygen medium (either gas or liquid), and press the Start button.

When start is pressed, the Prompt changes, and an initially disabled Enter Zero button is visible. At this

time, the PV is dynamically updated, and the timer starts counting from zero:

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Ensure that the PV is stable and near zero for 3 minutes or greater. After 3 minutes, the Enter Zero

button is enabled:

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Click the Enter Zero button. The first calibration point (CP1) or zero value is written to the probe”

After the first calibration point is written, the operator message changes, indicating to place the probe in

the second calibration point (high value).

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Place the probe in the high value medium (air or saturated medium), and ensure the reading is stable

and near the high value (usually 100%). Then press the CP2 ready button.

When the CP2 ready button is pressed, the timer will start counting again, the button caption will

become CP2 and will be disabled. The operator message indicates to wait for 3 minutes (180 seconds):

At the end of 3 minutes, the CP2 button will be enabled. Click this button:

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The operator message will indicate that the calibration point 2 (CP2) values are being written.

After successful CP2 update, a message box indicating both calibration points were successful is shown.

Click the OK button:

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End the procedure by clicking the End button.

Product Calibration To select standard calibration, click the Product button:

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When pressed, a red “Please Wait” is visible. During this time the current calibration parameters

settings are being read:

A form with Initial Measurement button is visible. Take a sample for lab analysis, and click the Initial

Measurement button.

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When the Initial Measurement button is clicked, the assign value button and text box is visible. The

“wrote Initial Measurement” indication is shown.

When the lab analysis is available, enter that value and click the assign value button. In the example

above, the current reading is 99.94, and the lab analysis shows 100.3.

After the assignment is made, “Wrote assignment” is visible.

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At any time during the product calibration, the process can be canceled by clicking the Cancel Product

Calibration button.

After a successful product Calibration, the previous calibration constants can be reused by clicking the

Restore Standard Calibration button.

To complete the product calibration, click the Close button.

A dialog asking for confirmation is shown. Click yes to finish the process.

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OneFerm pH SU (Single Use) Procedure

Standard Calibration Select Standard Calibration by clicking Standard button:

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When pressed, a red “Please Wait” is visible. During this time the current calibration parameters

settings are being read:

Enter the new calibration values, and click the Update button:

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The operator message indicates that constants are being updated.

A message box indicating that the calibration constants were successfully updated is shown.

Click OK and a final message box indicating success is shown:

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Click OK to complete the process.

Product Calibration To initiate product calibration, click the Product button:

When pressed, a red “Please Wait” is visible. During this time the current calibration parameters

settings are being read:

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A form with Initial Measurement button is visible. Take a sample for lab analysis, and click the Initial

Measurement button.

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When the Initial Measurement button is clicked, the assign value button and text box is visible. The

“wrote Initial Measurement” indication is shown.

When the lab analysis is available, enter that value and click the assign value button. In the example

above, the current reading is 5.25, and the lab analysis shows 5.3.

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Click the Assign Value button. After the calibration constants have been written, operator message

Wrote Assignment is shown.

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Click the close button to complete the process. A message box is shown:

Click yes to complete the process.

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EasyFerm pH ARC (Re-Usable) Procedure

Standard Calibration Click the Standard button to initiate a standard calibration:

When pressed, a red “Please Wait” is visible. During this time the current calibration parameters

settings are being read:

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After the calibration parameters are read, the following calibration form is visible:

Select the standard set from the pull down box. In the above example the standard set is Hamilton.

When the correct standard set is selected, click the question mark button.

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Select the available standards from the following form:

When the selected standards used for calibration are correct, click the Update button. This will write

the available standards to the probe. This can take approximately 30 seconds.

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The operator message indicates that the update was complete. Close the window by clicking the “X”

button.

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Place the probe in the low pH (calibration point 1) solution as indicated by the operator message:

Click the start button. Wait until the process value has been stable and near that of the low pH standard

value for 3 minutes. During the 3 minute time, the CP1 button will be disabled:

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After 3 minutes (180 seconds), the CP1 button will be enabled. Click this button:

The operator message indicates that the calibration point 1 (CP1) value is being written:

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After the calibration point 1 (CP1) value is written, the operator message indicates success, and a

message box indicating to move probe to calibration 2 (CP2) standard is shown. Move the probe to

second standard, and click OK on the message box. Click the CP2 ready button on the original form.

The CP2 button is disabled during the 3 minute time. Wait for high value (CP2) reading to be stable for

the 3 minutes:

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After 3 minutes, the CP2 button will be enabled. Click the CP2 button:

The operator message will indicate that the value is being updated:

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After the CP2 calibration constant is written, the operator message on the original form and a message

box indicates that the probe calibration was successful. Click the OK button on the message box.

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To complete the process, click the End button.

Product Calibration

To initiate product calibration, click the Product button:

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When pressed, a red “Please Wait” is visible. During this time the current calibration parameters

settings are being read:

A form with Initial Measurement button is visible. Take a sample for lab analysis, and click the Initial

Measurement button.

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When the Initial Measurement button is clicked, the assign value button and text box is visible. The

“wrote Initial Measurement” indication is shown.

When the lab analysis is available, enter that value and click the assign value button. In the example

above, the current reading is 7.83, and the lab analysis shows 7.91. The operator message indicates

assignment is in the process of being written.

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Click the Assign Value button. After the calibration constants have been written, operator message

Wrote Assignment is shown.

Click the Close button. A message box will be shown

Click yes to complete the process.