OPERATING MANUAL - Lely forage

1753-27

4875.99.03.04 04.04from year of manufacture 2004

OPERATING MANUAL

E-LINK and BC IIIDOUBLE ACTION

RP 220 PROFI

PREFACE

BALERCONTROL III + E-LINK 3

PREFACEPREFACEPREFACEPREFACE

PLEASE READ THIS OPERATING MANUAL! � This operating manual provides you with important

information for the safe operation of your machine. � Pass on this operating manual to every user of this

machine! � This manual must always be available wherever the

machine is in use. READ THE OPERATING MANUAL " WELGER DOUBLE ACTION WITH RP 220 PROFI" � Observe all safety instructions!

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4 BALERCONTROL III + E-LINK

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Reprinting without express written approval is not permitted – all rights reserved and subject to technical alterations. Illustrations are not binding on form and design of the machine. © 2004 by Welger Maschinenfabrik GmbH Wolfenbüttel Made in Germany. 4875.99.03.04 Rev 04.04 Print 04.04

Maschinenfabrik GmbH Gebrüder-Welger-Straße 3 • D-38304 Wolfenbüttel Fon: (+49) 53 31 / 404-142 • Fax: (+49) 53 31 / 404-143 eMail: [email protected]

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CONTENTS

WARNING SYMBOLS 7

SAFETY 8 Proper use 8 General Information 9 Electrical equipment/Electronics 10 Welding work 10 Electromagnetic compatibility (EMC) 11

E-LINK 12 General Information 12 E-LINK 12 Display 13

THE E-LINK MENUS 14 General Information 14 Menu 14

E-LINK MENU MONITORMONITORMONITORMONITOR 15 Operating mode Automatic 15 Operating mode: Semiautomatic 25 Operating mode: Manual 32

E-LINK MENU SETUPSETUPSETUPSETUP 36 SETUP 1/4 38 SETUP 2/4 39 SETUP 3/4 39 SETUP 4/4 41

E-LINK MENU SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO 43

E-LINK MENU DIAGNOSISDIAGNOSISDIAGNOSISDIAGNOSIS 44 Standard diagnosis 45

E-LINK MENU STATISTICSSTATISTICSSTATISTICSSTATISTICS 52

E-LINK ERROR MESSAGES 54 System error messages 55 Standard error messages 56

EXTENDED DIAGNOSIS 63

E-LINK MENU SYSTEM SERVICESYSTEM SERVICESYSTEM SERVICESYSTEM SERVICE 64 System Service menu call 64 MONITOR submenu 65 SYSTEM SETUP submenu 65 EEPROM CONTENTS submenu 66 SELF-TEST submenu 66

E-LINK SCOPE 68

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BALERCONTROL III 73 General Information 73 BALERCONTROL III 74 Display 75

BALERCONTROL MENUS 76 General Information 76 Menu selection 76

BALERCONTROL MENU MONITORMONITORMONITORMONITOR 77 Operating modes 77 Actuation of the units 79 Baling 82 Tying 82 Opening the tail gate 83 Tail gate opened 83 Close tail gate 84 Machine standstill 84 Setting the bale density 84

BALERCONTROL MENU SETUPSETUPSETUPSETUP 87 Language 88 Machine type 88 Beep 88 Delay (tying) 88

BALERCONTROL MENU SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO 90

BALERCONTROL MENU DIAGNOSIS 92 Standard diagnosis 93

BALERCONTROL MENU STATISTICSSTATISTICSSTATISTICSSTATISTICS 98

BALERCONTROL ERROR MESSAGES 100 System error messages 101 Standard error messages 102

EXTENDED DIAGNOSIS 107

BALERCONTROL MENU SETUPSETUPSETUPSETUP 108 CAN module 108

BALERCONTROL MENU SYSTEM SERVICESYSTEM SERVICESYSTEM SERVICESYSTEM SERVICE 110 System Service menu call 110 MONITOR submenu 111 SYSTEM SETUP submenu 111 EEPROM CONTENTS submenu 112 SELF-TEST submenu 112

BALERCONTROL SCOPE 114

INDEX 120

WARNING SYMBOLS


WARNING SYMBOLSWARNING SYMBOLSWARNING SYMBOLSWARNING SYMBOLS

Instructions of particular importance in this manual are marked by the following symbols and signal words:

Attention! This symbol stands next to warnings: danger to life, danger of injury, possible serious material damage.

Caution! This symbol stands next to safety instructions: malfunctions and impairments of correct operation, possible material damage.

Note! This symbol stands next to useful information: special information on how to use the machine most efficiently.

Safety


SSSSAFETYAFETYAFETYAFETY

Proper use The E-Link and BALERCONTROL III control boxes are exclusively intended for use on the following machine:

WELGER DOUBLE ACTION RP 220 PROFI Using the machine for any other purposes does not constitute proper use. The manufacturer cannot be held liable for any damage resulting from such use; the risk of improper use lies entirely with the user. Operating the machine within the limits of its proper use also involves complying with the operating, maintenance and servicing conditions prescribed by the manufacturer. These E-LINK and BALERCONTROL III systems may only be operated by persons who are familiar with such work and instructed on the dangers involved. The relevant accident prevention regulations and the generally accepted safety rules must be observed. Attachment of additional devices is not permitted. Unauthorised modifications and installation of non-approved parts and equipment preclude any liability of the manufacturer for any damage resulting therefrom.

Safety


General Information Even if all warnings and safety instructions are observed the machine involves secondary hazards which cannot be eliminated by constructional measures. Always handle the machine with care to avoid danger to yourself and others! � Read the operating manual for the machine. In case of

difficulties in understanding please contact the customer service department.

� Before starting work perform a visual inspection of the

machine. Check whether any device has been changed or is missing and pay attention to any unusual noise or leaks which occur during operation.

� Prior to maintenance works at the machine (adjustment,

repair, servicing): switch off power take-off shaft and tractor motor. Disconnect cardan shaft from the power take-off shaft end. Switch off hydraulic system; detach the hydraulic and electrical connections to the tractor; disconnect control box from power supply, maintenance work may be carried out by trained persons only.

� Never remove any harvested crop material from the

machine while the drive is still running while the machine switched off is running out. Switch off first power take-off shaft and tractor motor and disconnect then the cardan shaft from the power take-off shaft end. Turn off and secure the hydraulic system against unintentional turning-on.

� Passengers are not allowed to ride on the machine! � During operation: do not climb the machine. Keep sufficient

distance to the range of action of the machine.

� Do not put any matal part near the machine whilst the electric control is switched on (e.g. tools, safety boots with metal caps). Cause: unintentional triggering of proximity switches and thus unexpected machine moves.

� Prior to inserting the net rolls and film reels: Turn off and

secure the hydraulic system against unintentional turning-on.

� Never operate the machine with defective or removed

protective devices (e. g.: safety bracket)!

� Keep fire extinguisher within reach.

Safety


Electrical equipment/Electronics � E-Link and BALERCONTROL III are exclusively designed

for operation with 12 volts. Operation with other on-board power supplies is not permissible! Prior to any assembly, adjustment and maintenance work, the E-LINK and BALERCONTROL III must be disconnected from power supply.

� Check correct position of all sensors regularly and check

that all sensors and actors are tightened properly.

� Power supply of the electronics must only be switched on when the machine is to be operated. After the end of work, the control system must immediately be disconnected from power supply.

� It is not permissible to enter the working range of the

machine or to approach the working range of the machine as long as the electronics are supplied with power.

� During cleaning work, the electronics must not be exposed

to a direct water jet (in particular: high-pressure cleaning machine or steam cleaner).

� The existing wiring of the E-LINK and of the

BALERCONTROL III may only be used for the electrical consumers installed in the factory and approved by the manufacturer.

Welding work � Do not let any welding current flow through the E-LINK or

the BALERCONTROL III.

� Provide for all-polo disconnection of the power supply to the machine (disconnect battery).

� Interrupt power supply between tractor and machine. � Take strong heat generation at welding points into account.

Dismount sensitive parts (cables, sensors, plastic parts) before welding.

Safety


Electromagnetic compatibility (EMC) The machine is equipped with electronic components and modules; the function of these electronic components and modules can be influenced by electromagnetic emissions of other equipment. Such influences can cause risks to persons, if the following safety instructions are not observed: In case of subsequent installation of electrical and electronic equipment and/or components into the machine, with connection to the central mains, it is the user's responsibility to check whether the installation impairs the vehicle electronics or any other components. Ensure above all that the electrical and electronic components subsequently installed are in conformity with the EMC directive 89/336/EEC as amended, and that they are provided with the CE.

E-LINK

12 E-LINK DOUBLE ACTION

EEEE----LINKLINKLINKLINK

General Information

Caution! Operation of the E-LINK on 24 V power supplies is not permissible.

Onboard voltage, machine: 12 V Fuse protection, machine side: 30 A

Caution! The housing of the E-Link control box is moisture-repellent. Nevertheless: in order to avoid malfunctions, the control box must not be exposed to excessive moisture (e.g. heavy rain, splashing, steam-jet or high-pressure cleaning machine).

Caution! Prior to any assembly, adjustment and maintenance work, the E-LINK and BALERCONTROL III controls must be disconnected from power supply. interrupt electrical connection between tractor and machine. Switch off power take-off shaft. Switch off tractor engine and remove ignition key. Uncouple power take-off shaft of the machine from the drive shaft of the tractor.

E-LINK The E-Link control system consists of: � control box with display (Figure 2) � control unit on wrapping frame (arrow in Figure 1) � control program (software)

Figure 1

Figure 2

E-LINK

E-LINK DOUBLE ACTION 13

Display The display of the E-LINK consists of 6 fields: � Field I, field II, field III � Field A, field BI, field C In this operating manual the fields are mentioned in accordance with their arrangement in the diagram (Figure 3).

Field A: Operating mode

Field B: Subcycle / Units

Field C: Operating parameters/Unit

Figure 3

Battery voltage

Wrapping arm speed (only during wrapping)

Bale counter (active day counter)

Machine working time (active day counter)

Machine status as graph/animation

Automatic symbol: a subcycleis automatically executed

BalesBalesBalesBales

HoursHoursHoursHours

Batt.Batt.Batt.Batt.

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RevolutionRevolutionRevolutionRevolution

The E-LINK menus


TTTTHE HE HE HE EEEE----LINK LINK LINK LINK MENUSMENUSMENUSMENUS

General Information The E-Link system provides the following menus:

Menu Task see chapter

MONITORMONITORMONITORMONITOR Display and operation in daily machine operation "E-LINK MENU MONITOR" page 15

SETUPSETUPSETUPSETUP Setting of machine parameters "E-LINK menu SETUP" page 36

SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO Information about selected system data "E-LINK menu SYSTEMINFO" page 43

DIAGNOSISDIAGNOSISDIAGNOSISDIAGNOSIS Diagnostic functions for checking the machine "E-LINK menu DIAGNOSIS" page 44

STATISTICSSTATISTICSSTATISTICSSTATISTICS Machine running time, cumulative counter and day counter

"E-LINK menu STATISTICS" page 52

Menu

� Open menu overview: press key .

� Select menu: keys or

� Confirm selection with key . If no menu is to be selected: if no key is pressed for 5 seconds, automatic return to the MONITORMONITORMONITORMONITOR menu is effected.

Menu: MonitorMenu: MonitorMenu: MonitorMenu: Monitor Setup Setup Setup Setup Systeminfo Systeminfo Systeminfo Systeminfo Diagnosis Diagnosis Diagnosis Diagnosis Statistics Statistics Statistics Statistics

E-LINK MENU MONITOR


EEEE----LINK MENU LINK MENU LINK MENU LINK MENU MONITORMONITORMONITORMONITOR

The MONITORMONITORMONITORMONITOR menu is the standard menu. This menu is used for daily machine operation. The MONITORMONITORMONITORMONITOR menu appears automatically as soon as the E-Link system is supplied with power.


� Select MONITORMONITORMONITORMONITOR menu: keys or

� Confirm selection with key .

Operating mode Automatic Daily production takes place exclusively in the AUTOMATIC operating mode. The AUTOMATIC mode is automatically switched on after switching-on of the electronics. If meanwhile another operating mode has been activated (SEMIAUTOMATIC OR MANUAL MODE):

� Select AUTOMATIC MODE with key .

Field A:Operating mode

Field B:subcycle

Field C:Operating

parameters

Automatic

Subcycle: Load bale

Preset number of revolutions

Subcycle: Wrap bale

Preset number of layers (with roller control)

Subcycle: Unload bale

Wrapping switched to Automatic

Wrapping in automatic mode switched off (pass through)

Single bale unloading automatic

Automatic bale unloading in case of next tying

Double bale unloading automatic

Manual bale unloading


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E-LINK MENU MONITOR


The symbol (AUTOMATIC) in field A indicates that the machine is in the AUTOMATIC operating mode.

� Key serves to select the various operating parameters.

� Keys and serve to change the operating parameters.

After switching-on of the electronics, the AUTOMATIC mode is first in the stand-by state, in which no machine action starts

automatically. The symbol (AUTOMATIC) flashes in the field A. The control waits for the start signal by the user.

Attention, danger of injury! Before starting the machine: Keep sufficient distance to the range of action of the machine.

� Press key (START/STOP). The subcycles start. The subcycles are started automatically and executed one after the other:

� (Unload bale),

� (Load bale) and

� (Wrap bale)

Attention, danger of injury! The small symbol (AUTOMATIC) in the top right corner of field II indicates that the machine has been started in the AUTOMATIC mode and that the units of the machine start to run automatically - i.e. without further warning.

Only when a subcycle has been finished, the operator can switch to another operating mode (E. G. from AUTOMATIC to SEMIAUTOMATIC or MANUAL MODE).

� By pressing the key (START/STOP) any running subcycle can be stopped.

� By pressing the key (START/STOP) once again the stopped subcycle can be started again.




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E-LINK MENU MONITOR


During wrapping the display shows: � the current speed RPMRPMRPMRPM of the wrapping arm (field III). � the current number of REVOLUTIONS REVOLUTIONS REVOLUTIONS REVOLUTIONS completed (field II). Exception: When roller control is activated (see „roller control“, page 39) not the number of REVOLREVOLREVOLREVOLUTIONSUTIONSUTIONSUTIONS completed, but the wrapping status in per cent (0..100 %) is indicated on the display.

Revolutions / Layers

Field C Meaning Explanation

Preset number of REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS (see E-LINK menu SETUP, page 36)

If the roller control is deactivated, this value states the total number of REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS.(REVOLUTIONREVOLUTIONREVOLUTIONREVOLUTIONS = wrapping arm revolutions)

Preset number of LAYERSLAYERSLAYERSLAYERS (only if roller control activated) (see E-LINK menu SETUP, page 36)

If the roller control is activated, this value states the total number of (film) LAYERSLAYERSLAYERSLAYERS on the bale.

If the roller control is deactivated: The number of REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS preset in the SETUPSETUPSETUPSETUP can be changed for the current bale (this is possible during wrapping):

� Press key until REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS appears in field C.

� The keys and can be used to change the setting for the current bale in the range from 4 to 40 REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS.

The number of REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS can only be changed as long as the two REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS next to the last have not yet begun. Example 1: Presetting: 14 REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS Already executed thereof: 12 REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS That means: changing of the setting no more possible while the current bale is wrapped. Example 2: Presetting: 14 REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS Already executed thereof: 11 REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS That means: setting can still be changed while the current bale

is wrapped. After termination of the wrapping process the number of the preset REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS is automatically reset to the REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS value set in the SETUPSETUPSETUPSETUP.




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E-LINK MENU MONITOR


If roller control is activated: If roller control is activated (see „roller control“, page 39) the

number of (film) LAYERSLAYERSLAYERSLAYERS must be set instead of the revolutions. At an overlap of 55 %, 2...4...6...8 layers can be adjusted, at an overlap of 70 %, 3...6...9...12 layers can be set.

Wrapping ON / OFF


Wrapping switched on The bale is wrapped by the round bale wrapper.

Wrapping switched off (bale is passed through)

The bale is not wrapped by the round bale wrapper, but only passed through and unloaded unwrapped.

The wrapping cycle can be switched on or off:

� Press key until or appears in field C.

� Switch in wrapping cycle by pressing key

� Switch off wrapping cycle by pressing key In this case the bale is not wrapped by the round bale wrapper, but simply passed through only.




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LayersLayersLayersLayers

E-LINK MENU MONITOR


Bale unloading modes

� Press key until one of the symbols from the following table appears in field C.

The bale unloading mode can be set by means of the keys

and :

� Single unloading, automatic. While machine is stopped or in movement.

� Single unloading, automatic, if the next bale is tied. Only when machine is stopped.

� Doubly unloading, automatic. Only when machine is stopped.

� Single unloading, manual. In thus case unload

bale via key (START/STOP). While machine is stopped or in movement.


Single bale unloading automatic

The bale is automatically unloaded by the round bale wrapper immediately after wrapping.

Automatic bale unloading in case of tying

The bale is automatically unloaded by the round bale wrapper only when the next bale is tied in the baler. Machine travel can be continued, when the bale just tied has been transferred from the baler to the round bale wrapper.

Double bale unloading automatic

The bale is automatically unloaded by the round bale wrapper only when the next bale is tied in the baler. This next bale is immediately transferred to the round bale wrapper and also unloaded immediately. So finally you have 2 bales which are unloaded at the same place. Machine travel can be continued when both bales have been unloaded. This bale unloading mode is useful e.g. of the round bale wrapper is switched off

.

Manual bale unloading The bale is unloaded by the round bale wrapper, after the operator has pressed the key

(START/STOP). Attention: Wait until stop of wrapping is displayed on the control box (see figure).


HouHouHouHoursrsrsrs


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E-LINK MENU MONITOR


Subcycles: Load bale - Wrap bale

Attention, danger of injury! The small symbol (AUTOMATIC) in the top right corner of field II indicates that the machine has been started in the AUTOMATIC mode and that the units of the machine start to run automatically - i.e. without further warning.

Preconditions for starting this subcycle: � Wrapping table in horizontal position � Load-arm in vertical position � Wrapping arm in home position � Knives closed � Bale on wrapping table � Tail gate of baler is closed If these preconditions are not fulfilled, the units must be moved to the required starting positions in the MANUAL MODE .

When a tying cycle in the baler is started, the subcycle LOAD BALE starts immediately ...

... and the wrapping table swivels to (bale) loading position (vertical). Time monitoring: If the wrapping table does not reach the (vertical) loading position within 8 seconds, the current subcycle is stopped and the control changes automatically to the MANUAL MODE for reasons of safety.

The wrapping table remains in the (vertical) loading position, until the bale is transferred by the baler to the wrapping table. Time monitoring: If the bale is not transferred by the baler to the wrapping table within 10 seconds, the current subcycle is stopped and the control changes automatically to the MANUAL MODE for reasons of safety.

After the bale has been transferred to the wrapping table, the wrapping table swivels to the (horizontal) wrapping position. Time monitoring: If the (horizontal) wrapping position is not reached within 10 seconds, the current subcycle is stopped for reasons of safety. The control changes automatically to the MANUAL MODE.




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E-LINK MENU MONITOR


Once the wrapping table has reached the (horizontal) wrapping position, the load-arm opens. Time monitoring: If the load-arm does not fully open within 5 seconds, the current subcycle is stopped and the control changes automatically to the MANUAL MODE for reasons of safety.

Once the load-arm is fully open and the tail gate locked ...

... the subcycle WRAP BALE starts automatically. The wrapping table turns the bale. The two wrapping arms rotate around the bale and wrap the bale. If roller control is deactivated: the number of REVOLUTIONS REVOLUTIONS REVOLUTIONS REVOLUTIONS completed is displayed in field II (here: 5). The preset number of REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS can be changed for the current bale: see chapter „Revolutions / Layers“, page 17.

If roller control is activated: The wrapping status in [%] is displayed in field II (here: 16 %). The preset number of LAYERSLAYERSLAYERSLAYERS can be changed for the current bale: see chapter „Revolutions / Layers“, page 17.

After completion of the subcycle WRAP BALE the system

switches automatically to the subcycle UNLOAD BALE, see chapter „Subcycle:Unload bale“, page 22.




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E-LINK MENU MONITOR


Subcycle:Unload bale

Attention, danger of injury! Before starting the subcycle: Keep sufficient distance to the range of action of the machine. The small symbol (AUTOMATIC) in the top right corner of field II indicates that the machine has been started in the AUTOMATIC mode and that the units of the machine start to run automatically - i.e. without further warning. If the ground is uneven the bale may start rolling or fall over laterally, when it is unloaded. Nobody must stay within the possible motion range of the bale.

Preconditions for starting this subcycle: � Wrapping table in horizontal position � Load-arm in vertical position � Wrapping arm in home position � Knives closed � No bale on wrapping table � Tail gate of baler is closed If these preconditions are not fulfilled, the units must be moved to the required starting positions in the MANUAL MODE .

The subcycle UNLOAD BALE starts – depending on the set bale unloading mode – either automatically or manually (see chapter „Bale unloading modes“, page 19).

After start, the wrapping table swivels to the (vertical) unloading position. Time monitoring: If the wrapping table does not reach its (vertical) unloading position within 8 seconds, the current subcycle is stopped and the control changes automatically to the MANUAL MODE for reasons of safety.




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E-LINK MENU MONITOR


Once the bale has been unloaded (rolled off the wrapping table), the wrapping table swivels back to its horizontal position. Time monitoring: Should the wrapping table fail to reach the horizontal within 5 seconds, the current subcycle is stopped and the control changes automatically to the MANUAL MODE for reasons of safety.

Subsequently the load-arm is closed. Time monitoring: If the load-arm does not close within 5 seconds, the current subcycle is stopped and the control changes automatically to the MANUAL MODE for reasons of safety.

When the load-arm has been fully closed, the control is ready

for the next subcycle LOAD BALE, See chapter „Subcycles: Load bale - Wrap bale“, page 20.




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HoHoHoHoursursursurs


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E-LINK MENU MONITOR


Time monitoring in AUTOMATIC MODE

A timer monitors safety-relevant functions in the subcycles and terminates the AUTOMATIC MODE in case of malfunctions.

Attention, danger of injury! Do not put any metal part near the machine whilst the electric control is switched on (e.g. tools, safety boots with metal caps). Cause: unintentional triggering of proximity switches and thus unexpected machine moves.

subcycle Action Length of time Beginning End Fault message

LOAD BALE Swivel table to loading position

8 s Start of subcycle, start of tying process

Loading position reached

Auto Off: Table

LOAD BALE Wait for bale transfer from baler

10 s Tail gate hooks open Bale sensor in table damped

Auto Off: Bale

LOAD BALE Swivel table to wrapping position

10 s Bale sensor in table damped

Wrapping position reached

Auto Off: Table

LOAD BALE Open load-arm 5 s Wrapping position reached

Load-arm sensor 1 damped, load-arm sensor 2 not damped

Auto Off: Load-arm

UNLOAD BALE Swivel table to unloading position

8 s Start of subcycle Unloading position reached and bale unloaded

Auto Off: Table

UNLOAD BALE Swivel table to wrapping position

5 s Unloading position reached and bale unloaded


Auto Off: Table

UNLOAD BALE Close load-arm 5 s Wrapping position reached

Load-arm sensor 1 not damped, load-arm sensor 2 damped

Auto Off: Load-arm

E-LINK MENU MONITOR


Operating mode: Semiautomatic The SEMIAUTOMATIC operating mode is used only in special operating situations, e.g. if bales have got jammed or after an EMERGENCY STOP.. Daily production takes place exclusively in the AUTOMATIC operating mode („Operating mode Automatic“, page 15).

� Select the SEMIAUTOMAIC mode by pressing key

.

Field A:

Operating mode Field B:

subcycle

Field C: Operating parameters/

Unit

Semiautomatic

Subcycle: Wrap bale

Preset number of revolutions (without roller control)

Subcycle: Unload bale

Preset number of layers (with roller control)

Unit: Wrapping table

Unit: Load-arm

The symbol (SEMIAUTOMATIC) in field A indicates that the machine is in the SEMIAUTOMATIC operating mode.

� Key serves to select the various subcycles.

� Key serves to select the various operating parameters and units.

� Keys and serve to change the operating parameters and move the units.




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E-LINK MENU MONITOR


Attention, danger of injury! Before starting the subcycle: Keep sufficient distance to the range of action of the machine. The small symbol (AUTOMATIC) in the top right corner of field II indicates that a subcycle started by the operator is active. The units of the machine start automatically in the subcycles - that means without further warning.

Both subcycles must be started manually by the operator; subsequently, however, they run automatically up to the beginning of the next subcycle:

� (WRAP BALE)

� (UNLOAD BALE)

� Key (START/STOP): start subcycle WRAP BALE. After completion of the subcycle WRAP BALE :

� Key (START/STOP): start subcycle WRAP BALE.

� By pressing the key (START/STOP) any running subcycle can be stopped.

� By pressing the key (START/STOP) once again the stopped subcycle can be continued again.

Only when a subcycle has been finished or stopped, the operator can switch to another operating mode (E. G. from SEMIAUTOMATICto AUTOMATIC or to MANUAL MODE).

A running subcycle is indicated by the symbol (AUTOMATIC) in the top right corner of field II. During wrapping the display shows: � the current speed RPMRPMRPMRPM of the wrapping arm (field III). � the current number of REVOLUTIONS REVOLUTIONS REVOLUTIONS REVOLUTIONS completed (field II). Exception: When roller control is activated, not the number of revolutions completed, but the wrapping status of 0..100 % is indicated in field II.




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E-LINK MENU MONITOR


Revolutions / Layers


Preset number of REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS (see E-LINK menu SETUP, page 36)

If the roller control is deactivated, this value states the total number of REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS.(REVOLUTIONREVOLUTIONREVOLUTIONREVOLUTIONS = wrapping arm revolutions)

Preset number of LAYERSLAYERSLAYERSLAYERS (only if roller control activated) (see E-LINK menu SETUP, page 36)

If the roller control is activated, this value states the total number of (film) LAYERSLAYERSLAYERSLAYERS on the bale.

If the roller control is deactivated: The number of REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS preset in the SETUPSETUPSETUPSETUP can be changed for the current bale (this is possible during the subcycle WRAP BALE):

� Press key until REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS appears in field C.

� The keys and can be used to change the setting for the current bale in the range from 4 to 40 REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS.

The number of REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS can only be changed as long as the two REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS next to the last have not yet begun. Example 1: Presetting: 14 REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS Already executed thereof: 12 REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS That means: changing of the setting no more possible while the current bale is wrapped. Example 2: Presetting: 14 REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS Already executed thereof: 11 REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS That means: setting can still be changed while the current bale

is wrapped. After termination of the wrapping process the number of the preset revolutions is automatically reset to theREVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS value set in the SETUPSETUPSETUPSETUP. If roller control is activated: If roller control is activated (see „roller control“, page 39) the number of (film) LAYERSLAYERSLAYERSLAYERS must be set instead of the revolutions. At an overlap of 55 %, 2...4...6...8 layers can be adjusted, at an overlap of 70 %, 3...6...9...12 layers can be set.




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LayersLayersLayersLayers

E-LINK MENU MONITOR


Load-arm unit; wrapping table unit

In the subcycles LOAD BALE and UNLOAD BALE the load-arm unit

or the wrapping table unit is displayed in field C.

� Press key to select load-arm or wrapping table unit.

� Move the selected unit: keys and Interference in a started subcycle is only possible, when this

subcycle has been stopped before with the key (START/STOP).

E-LINK MENU MONITOR


Subcycle:Wrap bale

Attention, danger of injury! Before starting the subcycle: Keep sufficient distance to the range of action of the machine. The small symbol (AUTOMATIC) in the top right corner of field II indicates that a subcycle started by the operator is active. The units of the machine start automatically in the subcycles - that means without further warning.

Preconditions for starting this subcycle: � Wrapping table in horizontal position � Load-arm in horizontal position � Wrapping arm in home position � Knives closed � Bale placed on wrapping table If these preconditions are not fulfilled, the units must be moved to the required starting positions in the MANUAL MODE .

Select subcycleWRAP BALE by pressing the key .

Start subcycle WRAP BALE by pressing the key (START/STOP).

The wrapping table turns the bale. The two wrapping arms rotate around the bale and wrap the bale. If roller control is deactivated: the number of revolutions completed is displayed in field II (here: 5). The preset number of REVOLUTIONSREVOLUTIONSREVOLUTIONSREVOLUTIONS can be changed for the current bale: see chapter „Revolutions / Layers“, page 27.

If roller control is activated: The wrapping status in "%" is displayed in field II (here: 16 %). The preset number of LAYERSLAYERSLAYERSLAYERS can be changed for the current bale: see chapter „Revolutions / Layers“, page 27.

When the subcycle WRAP BALE has been finished, the next

subcycle UNLOAD BALE is displayed in field B. This subcycle UNLOAD BALE does not start automatically, but must be started by the operator (see chapter Subcycle:Unload bale, page 30).




RPMRPMRPMRPM





RPMRPMRPMRPM





RPMRPMRPMRPM





RPMRPMRPMRPM

E-LINK MENU MONITOR


Subcycle:Unload bale

Attention, danger of injury! Before starting the subcycle: Keep sufficient distance to the range of action of the machine. The small symbol (AUTOMATIC) in the top right corner of field II indicates that the machine has been started in the AUTOMATIC mode and that the units of the machine start to run automatically - i.e. without further warning. If the ground is uneven the bale may start rolling or fall over laterally, when it is unloaded. Nobody must stay within the possible motion range of the bale.

Preconditions for starting this subcycle: � Wrapping table in horizontal position � Wrapping arm in home position If these preconditions are not fulfilled, the units must be moved to the required starting positions in the MANUAL MODE .

Select subcycle Unload BALE by pressing the key .

Start subcycle Unload BALE by pressing the key (START/STOP).

After start, the wrapping table swivels to the (vertical) unloading position. Time monitoring: If the wrapping table does not reach its (vertical) unloading position within 5 seconds, the current subcycle is stopped and the control changes automatically to the MANUAL MODE for reasons of safety.

Once the bale has been unloaded (rolled off the wrapping table), the wrapping table swivels back to its horizontal position. Time monitoring: Should the wrapping table fail to reach the horizontal within 5 seconds, the current subcycle is stopped and the control changes automatically to the MANUAL MODE for reasons of safety.

Subsequently the load-arm is closed. Time monitoring: If the load-arm does not close within 5 seconds, the current subcycle is stopped and the control changes automatically to the MANUAL MODE for reasons of safety.




RPMRPMRPMRPM




RPMRPMRPMRPM




RPMRPMRPMRPM




RPMRPMRPMRPM

E-LINK MENU MONITOR


Time monitoring in SEMIAUTOMATIC MODE

A timer monitors safety-relevant functions in the subcycles and terminates the SEMIAUTOMATIC MODE in case of malfunctions.

subcycle Action Length of time Beginning End Fault message

UNLOAD BALE Swivel table to unloading position

8 s Start of subcycle Unloading position reached and bale unloaded

Auto Off: Table

UNLOAD BALE Swivel table to wrapping position

5 s Unloading position reached and bale unloaded


Auto Off: Table

UNLOAD BALE Close load-arm 5 s Wrapping position reached

Load-arm sensor 1 not damped, load-arm sensor 2 damped

Auto Off: Load-arm

E-LINK MENU MONITOR


Operating mode: Manual The MANUAL operating mode is used only in special operating situations, e.g. if bales have got jammed or after an EMERGENCY STOP.. Daily production takes place exclusively in the AUTOMATIC operating mode („Operating mode Automatic“, page 15).

� Select MANUAL MODE with key .

Field A:

Operating mode Field B:

Unit Field C:

–

Semiautomatic

Unit: Wrapping table

Unit: Load-arm

Unit: Wrapping arm

Unit: Knife

In this mode, the individual s can be selected as desired:

� Press key to select the desired unit.

� Move the selected unit: keys and The selected unit moves for as long as the keys are pressed.




RPMRPMRPMRPM

E-LINK MENU MONITOR


Manual mode with collision monitoring

The units:

� wrapping table

� load-arm and

� wrapping arm are subject to collision monitoring. If the sensors recognise a possible collision, the selected unit cannot be moved and a fault message ACTION NOT ALLOWEDACTION NOT ALLOWEDACTION NOT ALLOWEDACTION NOT ALLOWED is output. The wrapping table unit and the load arm unit can only be moved if the wrapping arm is in its home position. If the wrapping arm is not in its home position:

� Press key to select the wrapping arm .

� Press key (START/STOP) to move the wrapping arm to home position. This operation can be stopped by pressing

the key (START/STOP) once again .

Manual mode without collision monitoring

Caution, danger of collision! When the units are moved WITHOUT collision monitoring, there is the risk of collisions between machine components.

Should the machine be blocked as a result of collision monitoring, an emergency operation is possible. In this case the wrapping table unit and the load-arm unit can be moved without collision monitoring. (The wrapping arm cannot be moved.)

� Press key to select the wrapping table or the load-arm.

� Keep key <START/STOP> pressed.

� Move the selected unit by means of the key or . The actions without collision monitoring are indicated by the message NO IMPACT MONITOR!NO IMPACT MONITOR!NO IMPACT MONITOR!NO IMPACT MONITOR!. This message serves only for information and does not interrupt the movement of the selected unit.

E-LINK MENU MONITOR


Overview: actions in the manual operating mode

The following actions are possible:

Wrapping table

Load-arm

Knife

Keep key pressed

Swivel wrapping table to the front Close load-arm Open knife Move wrapping arm

+ Keep key pressed

Swivel wrapping table to the front, without collision

monitoring Close load-arm without

collision monitoring – –

Keep key pressed

Swivel wrapping table to the rear Open load-arm Close knife –

+ Keep key pressed

Swivel wrapping table to the rear, without collision

monitoring Open load-arm without

collision monitoring – –

Press key

shortly

– – –

Move wrapping arm to home position.

Attention, automatic movement! The movement stops when the wrapping arm is in its home position or when the key is pressed for another time.

E-LINK MENU MONITOR


MONITOR MONITOR MONITOR MONITOR menu key functions – Overview

Key Operation

Select operating mode (AUTOMATIC – SEMIAUTOMATIC – MANUAL)

AUTOMATIC: –/– SEMIAUTOMATIC: select subcycle (LOAD BALE – WRAP BALE – UNLOAD BALE) MANUAL MODE: select unit (Wrapping table – Load-arm – Knife – Wrapping arm)

AUTOMATIC: Select operating parameters SEMIAUTOMATIC:

Subcycle LOAD BALE: select unit (Wrapping table – Load-arm) subcycle WRAP BALE: –/– Subcycle UNLOAD BALE: select unit (Wrapping table – Load-arm)

MANUAL MODE: –/–

AUTOMATIC: Activate AUTOMATIC, start subcycle, stop SEMIAUTOMATIC: start subcycle, stop MANUAL MODE: Move wrapping arm to home position, stop

+

+

AUTOMATIC: –/– SEMIAUTOMATIC: –/– MANUAL MODE: swivel wrapping table without collision monitoring, or move load-arm without collision monitoring

AUTOMATIC: Change operating parameter SEMIAUTOMATIC:

subcycle LOAD/UNLOAD BALE: wrapping table unit: swivel to the front Load-arm unit: close

subcycle WRAP BALE: increase preset number of revolutions/layers MANUAL MODE:

wrapping table unit: swivel to the front Load-arm unit: close knife unit: open wrapping arm unit: rotate

AUTOMATIC: Change operating parameter SEMIAUTOMATIC:

subcycle LOAD/UNLOAD BALE: wrapping table unit: swivel to the rear Load-arm unit: open

subcycle WRAP BALE: reduce preset number of revolutions/layers MANUAL MODE:

wrapping table unit: swivel to the rear Load-arm unit: open knife unit: close wrapping arm unit: –/–

–/–

Acknowledge fault message

Open menu overview Acknowledge menu selection

E-LINK menu SETUP


EEEE----LINK LINK LINK LINK MENU MENU MENU MENU SETUPSETUPSETUPSETUP

The SETUPSETUPSETUPSETUP menu serves for setting various machine parameters (Language, Machine type, Beep ...).

� Open menu overview : press key .

� Select SETUPSETUPSETUPSETUP menu: keys or


� Select parameter: keys and

� Change parameter: keys and

� Either return to menu selection: press key .

� Or return to MONITORMONITORMONITORMONITORmenu: press key for 3 sec.

Menu: MonitorMenu: MonitorMenu: MonitorMenu: Monitor Setup Setup Setup Setup Systeminfo Systeminfo Systeminfo Systeminfo Diagnosis Diagnosis Diagnosis Diagnosis StatisticsStatisticsStatisticsStatistics

E-LINK menu SETUP


The following setting ranges are available for the Setup parameters:

Setup parameter Setting range

Language English– German – French – Swedish – Norwegian – Finnish – Spanish – Italian

Machine type HR 16 – SR 16 – DOACT (DoubleAction)

Beep Loudness 0..50

Revolutions

4..40 If „Roller control: no“ has been selected, the line „Revolutions: ...“ appears

Open (and close) knife 0.2..2.0 s Attention! To avoid collisions between wrapping arm and blades: set values smaller than 0.8 sec.

Capture table position (Capturing alternatively by potentiometer or by namur sensors)

Pot / (Sensor)

Roller control No / Yes

Roller drive (in case of roller control: no)

0..100 %

Overlap (in case of roller control: yes)

55 % / 70 %

Effective film width (in case of roller control: yes)

400..750 mm

Bale diameter (in case of roller control: yes)

90..200 cm

Film layers (in case of roller control: yes): • in case of 55 % overlap • in case of 70 % overlap

2 / 4 / 6 / 8 / 10 / 12 film layers 3 / 6 / 9 / 12 film layers

Film break alarm No / Yes

Wrap stop in case of film break alarm: yes and roller control: no in case of film break alarm: yes and roller control: yes

1 1 / 2

Language:Language:Language:Language:

Machine typ: DOACTMachine typ: DOACTMachine typ: DOACTMachine typ: DOACT

Beep: 20Beep: 20Beep: 20Beep: 20

Revolution: 4Revolution: 4Revolution: 4Revolution: 4

englishenglishenglishenglish

Roller control:Roller control:Roller control:Roller control:

Roller drive: 80%Roller drive: 80%Roller drive: 80%Roller drive: 80% nononono

Film break alrm:Film break alrm:Film break alrm:Film break alrm:

Wrap stop:Wrap stop:Wrap stop:Wrap stop: 2 2 2 2 yesyesyesyes

Film break alrm:Film break alrm:Film break alrm:Film break alrm:

nononono

Roller control:Roller control:Roller control:Roller control: Overlap: 55%Overlap: 55%Overlap: 55%Overlap: 55% eff. film width: 750mmeff. film width: 750mmeff. film width: 750mmeff. film width: 750mm Bale diam.: 200cmBale diam.: 200cmBale diam.: 200cmBale diam.: 200cm Film layers: 2Film layers: 2Film layers: 2Film layers: 2

yesyesyesyes

Open knife: Open knife: Open knife: Open knife:

Table pos. POT 0.5s0.5s0.5s0.5s

E-LINK menu SETUP


SETUP 1/4

Language

The language in the control box display can be adjusted. � German � English � French Dependent on the configuration further languages can be available: � Swedish � Norwegian � Finnish � Spanish � Italian

Note! Before changing the following settings: contact the service department in case of questions or doubts.

Machine type

Attention! Correct machine type is set by manufacturer. A wrong setting can disturb the correct function of the machine. Then: contact customer service.

Set machine type: � HR 16 = ATTIS HR 16 � SR 16 = ATTIS SR 16 � Double Action = Double Action Round Bale Wrapper

Beep

The beep indicates audibly that a key on the control box has been pressed. The loudness of the beep can be adjusted: 0..50 0 = beep off 50 = beep maximum loudness

Revolutions

(only in case of „roller control: no") The number of wrapping arm revolutions around the bale can be adjusted: 4..40 revolutions

E-LINK menu SETUP


SETUP 2/4

Open knife

The length of time for which hydraulic pressure is applied to the hydraulic cylinders of the knives for opening and closing is set here: 0.2..2 s

Attention! To avoid colissions between wrapping arm and blades: set values smaller than 0.8 sec.

Table position

Capture table position. Capturing can be made either by potentiometer (POTPOTPOTPOT) or by Namur sensors ( ).

SETUP 3/4 The roller control monitors and controls parts of the production process (see „Roller control: YES“, page 40). The operator can work with or without roller control: � Roller control: NO � Roller control: YES

Roller control: NO

Roller drive (only in case of roller control: no) When the roller control is switched off, the value for the roller drive can be set between 0 % and 100 %. The roller drive corresponds to the speed at which the bale rotates on the wrapping table. The roller drive influences the degree of film overlap on the bale: The lower the rolling speed of the bale on the wrapping table, the larger the film overlap on the bale. � 0 % = drive off � 100 % = full speed of drive Revolutions The desired number of revolutions (wrapping arm revolutions) around the bale must be set: 4..40 revolutions

Roller control:Roller control:Roller control:Roller control:

Roller drive: 80%Roller drive: 80%Roller drive: 80%Roller drive: 80%

nononono


Machine typ: DOACTMachine typ: DOACTMachine typ: DOACTMachine typ: DOACT


Revolution: 4Revolution: 4Revolution: 4Revolution: 4


E-LINK menu SETUP


Roller control: YES

Overlap (only in case of roller control: YES) The bale can optionally be wrapped with a film overlap of 55 % or 70 % (see Figure 4): � In case of 55 % overlap, 2-layer, 4-layer, 6-layer and 8-

layer wrapping of the bale is obtained. � In case of 70 % overlap, 3-layer, 6-layer, 8-layer and 12-

layer wrapping of the bale is obtained.

Effective film width (only in case of roller control: YES) The effective film width must be measured and entered here: 400..750 mm. The effective film width is the width of the film web on the bale. Because of the film stretching effect, the film width on the bale is lower than the width of the film reel For example: Film reel = 750 mm Film width on bale = 620 mm Bale diameter (only in case of roller control: YES) The diameter of the bale produced by the baler must be set here: 90..200 cm.

Attention! Only the value 125 cm must be set for DoubleAction with RP 220 PROFI. An other setting is not allowed.

Film layers (only in case of „roller control: YES) The desired number of film layers on the bale can be set here: � 2 / 4 / 6 / 8 / etc. film layers (at overlap = 55 %) � 3 / 6 / 9 / 12 / etc. film layers (at overlap = 70 %)

Figure 4

Roller control:Roller control:Roller control:Roller control: Overlap: Overlap: Overlap: Overlap: 55% 55% 55% 55% eff. film width: 750mmeff. film width: 750mmeff. film width: 750mmeff. film width: 750mm Bale diam.: 200cmBale diam.: 200cmBale diam.: 200cmBale diam.: 200cm Film layers: 2Film layers: 2Film layers: 2Film layers: 2

yesyesyesyes

E-LINK menu SETUP


SETUP 4/4 The film break monitoring unit checks whether: � either of the two film webs is broken. � either of the two film reels is empty. The operator can work with or without film break alarm: � Film break alarm: NO � Film break alarm: YES

Film break alarm:NO

The film break alarm is switched off. Any film break (of one or both films) is not recognised by the machine.

Film break alarm:YES

The film break alarm is switched on. The machine stops when one or the two films break (see next section).

Wrap stop

(Film break alarm: YES/ Roller control = YES) � If you want the machine to stop after a break of either of the

two films the following setting must be made here: Wrap stop 1.

� If you want the machine to stop only after breaking of both films the following setting must be made here: Wrap stop 2.

If, in case of „Wrap stop: 2“, either of the films breaks (or a film reel runs empty) wrapping of the bale is automatically finished properly by means of the remaining film. (Film break alarm: YES / Roller control = NO) � If you want the machine to stop after a break of either of the

two films the following setting must be made here: Wrap stop 1.

E-LINK menu SETUP


SETUPSETUPSETUPSETUP menu key functions – Overview

Key Operation

Page up

Page down

Change parameter

Change parameter

Select parameter

Select parameter

Open menu overview: short key stroke Return to MONITOR menu: 3 sec. key stroke

E-LINK menu SYSTEMINFO


EEEE----LINK LINK LINK LINK MENU MENU MENU MENU SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO


� Select SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO menu: key or

� Confirm selection with key . SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO menu provides information about important system data: � Serial number � Software version � Software date � Memory


� Or return to MONITORMONITORMONITORMONITORmenu: press key for 3 sec.

SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO menu key functions - Overview

Key Operation



Serial No.:072082Serial No.:072082Serial No.:072082Serial No.:072082

SW Rev. : 1.15SW Rev. : 1.15SW Rev. : 1.15SW Rev. : 1.15

SW Date : 08.11.2002SW Date : 08.11.2002SW Date : 08.11.2002SW Date : 08.11.2002

Memory : 512Memory : 512Memory : 512Memory : 512kB/16kbkB/16kbkB/16kbkB/16kb

E-LINK menu DIAGNOSIS


EEEE----LINK LINK LINK LINK MENU MENU MENU MENU DIAGNOSISDIAGNOSISDIAGNOSISDIAGNOSIS

The E-Link system offers extensive diagnostic functions for checking the electrical equipment. There are two diagnostic routines:

Standard diagnosis

Diagnostic functions with machine stopped. Machine functions completely switched off. In addition, a fully automatic actor test is possible.

Attention, danger of injury! Standard diagnosis may only be performed after the machine has been stopped: Switch off tractor engine, wait until machine has stopped, disconnect hydraulic supply to the machine.

Extended diagnosis

Diagnostic functions while machine is in operation. Observation of all sensor channels and actor channels possible. Selection via special key combination.

Attention, danger of injury! Extended diagnosis is executed while the machine is running. For trained and instructed service personnel only!

See „Extended diagnosis“, page 63.



Standard diagnosis Standard diagnosis may only be performed after the machine has been stopped. If the machine is started while the standard diagnosis is running, no further diagnosis can be selected, and with the next key stroke the control system returns to the MONITORMONITORMONITORMONITOR menu.


� Select DIAGNOSISDIAGNOSISDIAGNOSISDIAGNOSIS menu: keys or


� To previous diagnostic page: key

� To next diagnostic page: key


� Or return to MONITORMONITORMONITORMONITOR menu: press key for 3 sec.




Standard diagnosis – Digital sensors

Digital sensors are e.g. proximity sensors and switches. in the DIGITAL SENSORS DIAGDIGITAL SENSORS DIAGDIGITAL SENSORS DIAGDIGITAL SENSORS DIAGNOSISNOSISNOSISNOSIS, the status of proximity sensors and switches is displayed. The following symbols are used for the sensor status: Sensor type Symbol Status Proximity sensors

damped undamped

Switch

opened closed

The following sensors are displayed on the pages DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS

DIGITAL SENSORSDIGITAL SENSORSDIGITAL SENSORSDIGITAL SENSORS 1/2 and 2/2:

Diagnosis Digital Sensors 1/2 Abbreviation Channel designation Sensor checks

LD.ARM 1LD.ARM 1LD.ARM 1LD.ARM 1 Load-arm 1 Open?

LD.ARM 2LD.ARM 2LD.ARM 2LD.ARM 2 Load-arm 2 Closed?

W.ARM 1W.ARM 1W.ARM 1W.ARM 1 Wrapping arm 1 In home position?

W.ARM 2W.ARM 2W.ARM 2W.ARM 2 Wrapping arm 2 Rotated through 180° ?

SAFETYSAFETYSAFETYSAFETY Safety bracket Triggered / not triggered? TABLE 1TABLE 1TABLE 1TABLE 1 Wrapping table 1 Position

TABLE 2TABLE 2TABLE 2TABLE 2 Wrapping table 2 Position

TABLE 3TABLE 3TABLE 3TABLE 3 Wrapping table 3 Position

DiagnosisDiagnosisDiagnosisDiagnosis Digital sensorsDigital sensorsDigital sensorsDigital sensors Ld.Arm1Ld.Arm1Ld.Arm1Ld.Arm1

Ld.Arm2Ld.Arm2Ld.Arm2Ld.Arm2

W.Arm 1W.Arm 1W.Arm 1W.Arm 1


SafetySafetySafetySafety

Table 1.Table 1.Table 1.Table 1.











This screen appears only, when thefollowing setting has been made inthe SETUPSETUPSETUPSETUP (page 2/4): TABLE POSITION = TABLE POSITION = TABLE POSITION = TABLE POSITION = (sensor)

This screen appears only, when thefollowing setting has been made inthe SETUPSETUPSETUPSETUP (page 2/4): TABLE POSITION = POTTABLE POSITION = POTTABLE POSITION = POTTABLE POSITION = POTIIII



Diagnosis Digital Sensors 2/2

Abbreviation Channel designation Sensor checks

BALEBALEBALEBALE Bale On wrapping table / not on wrapping table

ROL.ROT.ROL.ROT.ROL.ROT.ROL.ROT. Roller rotation Rotation BAL.ROTBAL.ROTBAL.ROTBAL.ROT Bale rotation Rotation

KNIFE 1KNIFE 1KNIFE 1KNIFE 1 Knife 1 Position (left knife in driving direction) Knife completely closed?

KNIFE 2KNIFE 2KNIFE 2KNIFE 2 Knife 2 Position (right knife in driving direction) Knife completely closed?

POSITIONPOSITIONPOSITIONPOSITION Film break monitoring Wrapping arm in home position?

LGT.BAR.LGT.BAR.LGT.BAR.LGT.BAR. Light barrier Interrupted / not interrupted

In the E-LINK system, a scope is available in addition to the various diagnostic functions, see chapter E-LINK Scope, page 68. The scope mode can be used to view and analyse the status of all digital sensors and actors during the last 500 seconds. Viewing of all signals in real time is also possible:

� To the scope: press key .

DiagnosisDiagnosisDiagnosisDiagnosis Digital sensorsDigital sensorsDigital sensorsDigital sensors Bale Bale Bale Bale

RoRoRoRol.rot.l.rot.l.rot.l.rot.

Bal.Rot.Bal.Rot.Bal.Rot.Bal.Rot.

Knife 1Knife 1Knife 1Knife 1

Knife 2Knife 2Knife 2Knife 2

PositionPositionPositionPosition

Lgt.bar.Lgt.bar.Lgt.bar.Lgt.bar.



Standard diagnosis – Analog sensors

Note! Only when the setting TABLE POSITION = POTABLE POSITION = POTABLE POSITION = POTABLE POSITION = POTTTT has been set in the SETUPSETUPSETUPSETUP (page 2/4), the page DIAGNOSIS ANALOG DIAGNOSIS ANALOG DIAGNOSIS ANALOG DIAGNOSIS ANALOG

SENSORS 1/1 SENSORS 1/1 SENSORS 1/1 SENSORS 1/1 described in this chapter appears in the standard diagnosis.

Analog sensors can be potentiometers. The state of analog sensors (potentiometers) is pictured in the DIAGNOSIS ANALOG SENDIAGNOSIS ANALOG SENDIAGNOSIS ANALOG SENDIAGNOSIS ANALOG SENSORSSORSSORSSORS. The following sensors are pictured on the page DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS

ANALOG SENSANALOG SENSANALOG SENSANALOG SENSORSORSORSORS 1/11/11/11/1:

Diagnose Analogsensoren 1/1 Abkürzung Bedeutung

TABLE POS.TABLE POS.TABLE POS.TABLE POS. Power [Volt] indicates the actual pposition of the wrapping table.

LOAD POS.LOAD POS.LOAD POS.LOAD POS. Preset value; determined from the calibration of the table potentiometer (see note coming later).

UNLOAD UNLOAD UNLOAD UNLOAD POS.POS.POS.POS. Preset value; determined from the calibration of the table potentiometer (see note coming later).

The table moves between 2 end positions: � Load position � Unload position

Note! Calibration of the table potentiometer is described in the manual "WELGER DOUBLE ACTION RP 220 PROFI“.

DiagnosisDiagnosisDiagnosisDiagnosis Analog sensorsAnalog sensorsAnalog sensorsAnalog sensors Table pos.Table pos.Table pos.Table pos. Load pos.Load pos.Load pos.Load pos. Unload pos.Unload pos.Unload pos.Unload pos.



Standard diagnosis – Actors

Actors are e.g. electrovalves of hydraulic cylinders In the ACTOR DIAGNOSISACTOR DIAGNOSISACTOR DIAGNOSISACTOR DIAGNOSIS, the status of the actor channels is displayed. The functions can be tested manually (Diagnosis Manual) or automatically (Diagnosis Automatic):

� Select actor channel: keys and

� Actor On or Off: keys and The following symbols are used for the actor status: Symbol Actor status

Actor has been triggered (+) and has switched (+).

Actor should be triggered (+), but has not switched (–). Attention, fault! e. g. actor channel in control unit defective.

Actor not triggered (–), but has switched (+). Attention, fault! e. g. short circuit or broken wire.

Actor has not been triggered (–) and has not switched (–).

On the page DIAGNOSIS ACTORS MANDIAGNOSIS ACTORS MANDIAGNOSIS ACTORS MANDIAGNOSIS ACTORS MANUALUALUALUAL 1/1 the following actors are displayed:

Diagnosis Actors Manual 1/1 Abbreviation Channel designation

TABLETABLETABLETABLE Wrapping table

LOAD ARMLOAD ARMLOAD ARMLOAD ARM Load-arm

KNIFEKNIFEKNIFEKNIFE Knife

LGT.BARLGT.BARLGT.BARLGT.BAR Light barrier

CYL.OUTCYL.OUTCYL.OUTCYL.OUT Cylinder extend

CYL.CYL.CYL.CYL.ININININ Cylinder retract

FLOWREGFLOWREGFLOWREGFLOWREG Hydraulic flow control valve, wrapping arm drive

ROLLERROLLERROLLERROLLER Hydraulic flow control valve, table roller drive

Valve diagnosticValve diagnosticValve diagnosticValve diagnostic ManualManualManualManual Table Table Table Table

LoadArmLoadArmLoadArmLoadArm

KnifeKnifeKnifeKnife


Cyl. inCyl. inCyl. inCyl. in

FlowRegFlowRegFlowRegFlowReg

RollerRollerRollerRoller

Cyl.outCyl.outCyl.outCyl.out



Attention, danger of injury! Standard diagnosis may only be performed after the machine has been stopped! Hook monitoring is not active in the DIAGNOSIS AUTOMATICDIAGNOSIS AUTOMATICDIAGNOSIS AUTOMATICDIAGNOSIS AUTOMATIC mode. To prevent unintentional movement of the units: Switch off tractor engine, wait until machine has stopped, disconnect hydraulic supply to the machine.

� Toggling between DIAGNOSIS MANUAL DIAGNOSIS MANUAL DIAGNOSIS MANUAL DIAGNOSIS MANUAL and DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS

AUTAUTAUTAUTOMATICOMATICOMATICOMATIC: key (START/STOP). In the DIAGNOSIS AUTOMATICDIAGNOSIS AUTOMATICDIAGNOSIS AUTOMATICDIAGNOSIS AUTOMATIC mode, all channels are automatically triggered and tested in succession. The following symbols are used for the actor status: Symbol Actor status

Actor channel is OK.

Actor channel is faulty.

On page 1/1 DIAGNOSIS ACTORS AUTDIAGNOSIS ACTORS AUTDIAGNOSIS ACTORS AUTDIAGNOSIS ACTORS AUTOMATICOMATICOMATICOMATIC the following actors are displayed:

Diagnosis Actors Automatic 1/1 Abbreviation Channel designation

TABLETABLETABLETABLE Wrapping table LOADARMLOADARMLOADARMLOADARM Load-arm

KNIFEKNIFEKNIFEKNIFE Knife

LGT.BAR.LGT.BAR.LGT.BAR.LGT.BAR. Light barrier

CYL.OUTCYL.OUTCYL.OUTCYL.OUT Hydraulic oil flow direction: Cylinder extend

CYL.INCYL.INCYL.INCYL.IN Hydraulic oil flow direction: Cylinder retract

FLOWREGFLOWREGFLOWREGFLOWREG Hydraulic flow control valve, wrapping arm drive

ROLLERROLLERROLLERROLLER Hydraulic flow control valve, table roller drive Display of the actors � Str.Reg � Walze are of no importance in the current version and should be ignored. In the E-LINK system, a scope is available in addition to the various diagnostic functions, see chapter E-LINK Scope, page 68. The scope mode can be used to view and analyse the status of all digital sensors and actors during the last 500 seconds. Viewing of all signals in real time is also possible:

� To the scope: press key .

Valve diagnosticValve diagnosticValve diagnosticValve diagnostic Autom. modeAutom. modeAutom. modeAutom. mode

Table Table Table Table










DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS menu key functions – Overview

Key Function in Diagnosis

Page up

Call up scope

Page down

Toggling between DIAGNOSIS MANUAL DIAGNOSIS MANUAL DIAGNOSIS MANUAL DIAGNOSIS MANUAL and DIAGNOSIS AUTOMATICDIAGNOSIS AUTOMATICDIAGNOSIS AUTOMATICDIAGNOSIS AUTOMATIC

Actor channel On

Actor channel Off

Select actor

Select actor


E-LINK menu STATISTICS


EEEE----LINK LINK LINK LINK MENU MENU MENU MENU STATISTICSSTATISTICSSTATISTICSSTATISTICS

The STATISTICSSTATISTICSSTATISTICSSTATISTICS menu provides an overview of � Machine running time per day counter � Total machine running time � Number of bales per day counter � Total number of bales


� Select STATISTICSSTATISTICSSTATISTICSSTATISTICS menu: key or


20 day counters are supported. The day counter selected in each case is used for counting. � Select day counter (view and activate):

press key or .

� Erase day counter: press keys and simultaneously for 3 seconds.

Symbol Meaning

Total Total number of bales

#3 Number of bales per day counter (here e.g. day counter number 3)

Total Total machine running time

#3 Machine running time per day counter (here e.g. day counter number 3)


� Or return to MONITORMONITORMONITORMONITORmenu: press key for 3 seconds.


StatisticsStatisticsStatisticsStatistics

E-LINK menu STATISTICS


STATISTICSSTATISTICSSTATISTICSSTATISTICS menu key functions – Overview

Key Function in Statistics

+ Press both keys for 3 seconds: erase selected day counter.

Select day counter

Select day counter


E-LINK error messages


EEEE----LINK LINK LINK LINK ERROR MESSAGESERROR MESSAGESERROR MESSAGESERROR MESSAGES

Error messages are displayed in a small separate window above the current screen (see example on the left). Error messages consist of: � the word STOPSTOPSTOPSTOP � the error message in plain text � a flashing warning triangle � the number of errors which occurred (below the flashing

warning triangle) If several errors occur at the same time, the error message of the highest priority is displayed first. A distinction is made between: � System error messages � Standard error messages

STOPSTOPSTOPSTOP Safety Safety Safety Safety cutcutcutcut----offoffoffoff



System error messages System error messages can appear in all menus. System error messages cannot be acknowledged. They disappear when the cause of the error has been eliminated.

SYSTEM ERROR:SHORT CSYSTEM ERROR:SHORT CSYSTEM ERROR:SHORT CSYSTEM ERROR:SHORT CIRCUIT IN SUPPLY OF IRCUIT IN SUPPLY OF IRCUIT IN SUPPLY OF IRCUIT IN SUPPLY OF SENSORSSENSORSSENSORSSENSORS

During problems in the sensor supply (e.g. during short circuit in the sensor supply or during bad main power supply) the sensor and actor supply of the control unit is switched off, an error window is opened and a permanent warning signal sounds in the control box. This error cannot be acknowledged. It disappears when the cause of the error (short circuit or bad main power supply) has been eliminated. To prevent a bad main power supply use the enclosed cable (part number 0972.20.40.00).

SYSTEM ERROR:BATTERYSYSTEM ERROR:BATTERYSYSTEM ERROR:BATTERYSYSTEM ERROR:BATTERY VOLTAGE TOO HIGH VOLTAGE TOO HIGH VOLTAGE TOO HIGH VOLTAGE TOO HIGH

In case of excess voltage in the onboard power supply (battery voltage > 17 Volt), the sensor and actor supply of the control unit is switched off automatically, an error window is opened and a permanent warning signal sounds in the control box. This error cannot be acknowledged. It disappears when the cause of the error has been eliminated.

STOPSTOPSTOPSTOP Emergency stopEmergency stopEmergency stopEmergency stop

Short circuit inShort circuit inShort circuit inShort circuit in supply of sensors!supply of sensors!supply of sensors!supply of sensors!

STOPSTOPSTOPSTOP Emergency stopEmergency stopEmergency stopEmergency stop Battery voltageBattery voltageBattery voltageBattery voltage

too high !too high !too high !too high !



Standard error messages Standard error messages can appear in all menus. Exception: DIAGNOSISDIAGNOSISDIAGNOSISDIAGNOSIS menu. The standard error messages OVERLOADOVERLOADOVERLOADOVERLOAD and WIRE BROKENWIRE BROKENWIRE BROKENWIRE BROKEN are not displayed there. Reaction to standard error messages:

� Option 1: press key to acknowledge the standard error message. Subsequently, the cause of the fault must be eliminated.

� Option 2: The standard error message disappears automatically when the cause of the error has been eliminated.

Standard error: SAFETY CUTSAFETY CUTSAFETY CUTSAFETY CUT----OFFOFFOFFOFF

An error has occurred which has caused safety cut-off. The safety bracket on the wrapping arm can trigger an emergency stop. All machine functions are stopped. The error message can be acknowledged, when the safety bracket is in its home position:

� Acknowledge fault messages: press key . � After fault elimination, an interrupted subcycle can be

continued by pressing the key (START/STOP).

Standard error: ACTION NOT ALLOWED

When a subcycle is started, the machine is not in the corresponding starting position. Subcycle start is not carried out. Or during movement of the units in the MANUAL mode the control recognised a risk of collision. („Manual mode with collision monitoring“, page 33). In order to carry out the desired actions the units must be moved to their starting positions. The error message can be acknowledged.

� Acknowledge fault messages: press key .

STOPSTOPSTOPSTOP Safety Safety Safety Safety cutcutcutcut----offoffoffoff

ErrorErrorErrorError Action notAction notAction notAction not allowed !allowed !allowed !allowed !



Standard error: NO IMPACT MONITORNO IMPACT MONITORNO IMPACT MONITORNO IMPACT MONITOR

A unit is moved in the MANUAL mode while collision monitoring is inactive. (See chapter „Manual mode with collision monitoring“, page 33). This message does not interrupt any actions. The error message can be acknowledged.


Standard error: BLOCKADE ACTIVEBLOCKADE ACTIVEBLOCKADE ACTIVEBLOCKADE ACTIVE

In the course of a subcycle an error has occurred which has activated collision monitoring between wrapping arm, wrapping table and load-arm. The actual subcycle is stopped. The error message can be acknowledged.



Standard error: OVERLOADOVERLOADOVERLOADOVERLOAD

An error has occurred which has caused electrical overload of an output channel. The output is switched off. The error message can be acknowledged; the output, however, remains blocked up to a new start of the system.


Standard error: WIRE BROKENWIRE BROKENWIRE BROKENWIRE BROKEN

A broken wire or a missing (non-connected) load has been recognised.

The error message can be acknowledged or disappears automatically, when the load is connected again.


InfoInfoInfoInfo No impact No impact No impact No impact monitor!monitor!monitor!monitor!

ErrorErrorErrorError Locking Locking Locking Locking active!active!active!active!

ErrorErrorErrorError Overload Overload Overload Overload knife!knife!knife!knife!

ErrorErrorErrorError Wire brokenWire brokenWire brokenWire broken

knife!knife!knife!knife!



Standard error: AUTOMATIC MODE OFFAUTOMATIC MODE OFFAUTOMATIC MODE OFFAUTOMATIC MODE OFF

The actual subcycle has not been carried out within the preset time. The actual subcycle is stopped. The control changes automatically to the Manual mode. The error message can be acknowledged.


Error screen: AUTOM. OFF: BALEAUTOM. OFF: BALEAUTOM. OFF: BALEAUTOM. OFF: BALE

The baler failed to transfer a bale to the wrapper within the preset time. The actual subcycle is stopped. The control changes automatically to the Manual mode. The error message can be acknowledged.


Error screen: AUTOM. OFF:AUTOM. OFF:AUTOM. OFF:AUTOM. OFF: TABLE TABLE TABLE TABLE

The table movement has not been finished within the preset time. The actual subcycle is stopped. The control changes automatically to the Manual mode. The error message can be acknowledged.


STOPSTOPSTOPSTOP Autom. mode Autom. mode Autom. mode Autom. mode

offoffoffoff

STOPSTOPSTOPSTOP Autom. off: Autom. off: Autom. off: Autom. off:

BaleBaleBaleBale


TableTableTableTable



Error screen: AUTOM. OFF: LOADAUTOM. OFF: LOADAUTOM. OFF: LOADAUTOM. OFF: LOAD----ARMARMARMARM

The load-arm movement has not been finished within the preset time. The actual subcycle is stopped. The control changes automatically to the Manual mode. The error message can be acknowledged.


Error screen: LIGHT BARRIER COVERELIGHT BARRIER COVERELIGHT BARRIER COVERELIGHT BARRIER COVERED!D!D!D!

The film break monitor recognised that the light barrier is dirty. This message does not interrupt any actions. The machine continues to work without film break monitor. The error message can be acknowledged.



Error screen: ATTENTION, FILM BREAATTENTION, FILM BREAATTENTION, FILM BREAATTENTION, FILM BREAK!K!K!K!

Either of the two films has broken or either of the two film reels is empty. By reason of the setting made in the Setup wrapping is continued with one film (see chapter „Wrap stop“, page 41). The error message can be acknowledged.



Load armLoad armLoad armLoad arm

ErrorErrorErrorError Light sw. Light sw. Light sw. Light sw. covered!covered!covered!covered!

ErrorErrorErrorError Attention Attention Attention Attention

Film break!Film break!Film break!Film break!



Error screen: WRAP STOP FILM BREAKWRAP STOP FILM BREAKWRAP STOP FILM BREAKWRAP STOP FILM BREAK!!!!

One or both films have broken; by reason of the setting made in the Setup wrapping is not continued (see chapter „Wrap stop“, page 41). The error message can be acknowledged.

� Acknowledge fault messages: press key . After fault elimination, an interrupted subcycle can be continued

by pressing the key (START/STOP).

Error screen: BALE ROTATION TOO LOBALE ROTATION TOO LOBALE ROTATION TOO LOBALE ROTATION TOO LOW!W!W!W!

With roller control activated no sufficient bale rotation has been recognised. Reason e. g.: � slip between driven table roller and the belts. � bale jammed. The error message can be acknowledged.



Error screen: CLOSE KNIFE MANUALLYCLOSE KNIFE MANUALLYCLOSE KNIFE MANUALLYCLOSE KNIFE MANUALLY!!!!

An attempt was made to exit the MANUAL MODE although the knives were still open. Or the control recognises on system start that the knives are not fully closed. The error message can be acknowledged.


ErrorErrorErrorError Wrap stop Wrap stop Wrap stop Wrap stop

Film break!Film break!Film break!Film break!

STOPSTOPSTOPSTOP Bale rot.Bale rot.Bale rot.Bale rot. too low!too low!too low!too low!

STOPSTOPSTOPSTOP Close knife Close knife Close knife Close knife manually!manually!manually!manually!





The following chapters are intended exclusively for trained and instructed service personnel!

Extended diagnosis


EEEEXTENDED DIAGNOSISXTENDED DIAGNOSISXTENDED DIAGNOSISXTENDED DIAGNOSIS

The extended diagnosis offers a possibility of viewing sensor and actor screens during machine operation. Operation of the extended diagnosis is identical to that of the standard diagnosis (see chapter „Standard diagnosis“ page 45). In case of extended diagnosis, however, the service personnel has exclusively the function of an observer. Any interference in the sequence of machine operations, e.g. starting of the automatic actor diagnosis or switching of a selected actor channel, will immediately stop machine operation and thus the extended diagnosis.

Indication for extended diagnosis: the symbol (AUTOMATIC) flashes.

Attention, danger of injury! While the machine is in operation:

Never climb the machine.

Keep sufficient distance to the range of action of the machine: wrapping arm, load-arm, wrapping table, cutting knife.

Never stay or work below the machine.

Never carry out any adjustment and maintenance work on the machine while the drive is running.

Before opening the protections: Switch off tractor engine, wait until machine has stopped, take out the ignition key on the tractor.

Observe the safety instructions, chapter "General Information", page 9.

� Call extended diagnosis: Press key and key simultaneously.


� Or return to MONITORMONITORMONITORMONITOR menu: press key for 3 sec.









Valve diagnosticValve diagnosticValve diagnosticValve diagnostic

Table Table Table Table








E-LINK menu System Service


EEEE----LINK LINK LINK LINK MENU MENU MENU MENU SSSSYSTEMYSTEMYSTEMYSTEM SSSSERVICEERVICEERVICEERVICE

SYSTEM SERVICE SYSTEM SERVICE SYSTEM SERVICE SYSTEM SERVICE provides the following submenus for first commissioning and servicing of the machine:

Submenu Task see chapter

MONITORMONITORMONITORMONITOR Terminate the SYSTEM SERVICE and start E-LINK MENU MONITOR, page 15.

"E-LINK MENU MONITOR" page 15

SYSTEM SETUPSYSTEM SETUPSYSTEM SETUPSYSTEM SETUP Machine model toggling, if provision has been made for several user interfaces.

"SYSTEM SETUP submenu" page 65

EEPROM CONTENTSEEPROM CONTENTSEEPROM CONTENTSEEPROM CONTENTS Display of the EEPROM contents. "EEPROM CONTENTS submenu" page 66

SELF TESTSELF TESTSELF TESTSELF TEST Self-test of the E-LINK control unit (in connection with special test equipment).

"SELF-TEST submenu" page 66

System Service menu call

� Call up SYSTEM SERVICESYSTEM SERVICESYSTEM SERVICESYSTEM SERVICE: hold key depressed for about 8 seconds.

� Release key .

� As soon as the screen display disappears: press key again and hold it depressed for about 8 seconds. SYSTEM SYSTEM SYSTEM SYSTEM

SERVICESERVICESERVICESERVICE menu starts.

� Select submenu: keys and


System setup System setup System setup System setup

EEPROM coEEPROM coEEPROM coEEPROM connnntenttenttenttent

SelSelSelSelffff----testtesttesttest

MonitorMonitorMonitorMonitor



MONITOR submenu This menu entry terminates SYSTEM SERVICE SYSTEM SERVICE SYSTEM SERVICE SYSTEM SERVICE and causes return to the E-LINK MENU MONITOR, page 15.

� Select MONITORMONITORMONITORMONITOR menu: keys and


SYSTEM SETUP submenu The E-LINK system can be used on other prepared machine families. Select the machine family ATTIS for the round bale wrapper:

� Select SYSTEM SETUPSYSTEM SETUPSYSTEM SETUPSYSTEM SETUP menu: keys and


� Select machine family: keys and

� Call SETUP of the desired machine family: press key .



SelfSelfSelfSelf----testtesttesttest








EEPROM CONTENTS submenu In this submenu the contents of the EEPROM is shown in hexadecimal form for diagnostic purposes.

� Select EEPROM CONTENTSEEPROM CONTENTSEEPROM CONTENTSEEPROM CONTENTS menu: keys and


� Line scrolling: press key or .

� Page scrolling: press key or .

� Return to SYSTEM SERVICESYSTEM SERVICESYSTEM SERVICESYSTEM SERVICE: press key .

SELF-TEST submenu A fully automatic self-test can be carried out only in connection with special test equipment. The self-test cannot be started without this test equipment, and is not described here.

� Select SELFSELFSELFSELF----TESTTESTTESTTEST menu: keys and


� Return to SYSTEM SERVICESYSTEM SERVICESYSTEM SERVICESYSTEM SERVICE: press key .





System sSystem sSystem sSystem setup etup etup etup





Please connectPlease connectPlease connectPlease connect testtesttesttest----appliance!appliance!appliance!appliance!



SYSTEM SERVICE SYSTEM SERVICE SYSTEM SERVICE SYSTEM SERVICE key functions – Overview

Key System Service System Setup EEPROM contents Self test

Select machine family Scroll up by one line

Select machine family Scroll down by one line

Select submenu Scroll down by one page (8 lines)

Select submenu Scroll up by one page (8 lines)


Call SETUP of the selected machine family

Return to the SYSTEM SERVICE SYSTEM SERVICE SYSTEM SERVICE SYSTEM SERVICE menu


E-LINK Scope


EEEE----LINK SLINK SLINK SLINK SCOPECOPECOPECOPE

The scope is used for checking digital sensors and actors. The scope mode can be used to view and analyse the status of all sensors and actors during the last 500 seconds (about 8 minutes). Viewing of all signals in real time is also possible. � In each diagnostic screen (E-LINK menu DIAGNOSIS,

page 44) key leads to the pertinent scope screen.

Measured data recording: RUN: recording is running

Diagnosis page:Digital sensors

Channels not used

Sensor/actor statusHigh: damped/connected Low: undamped/disconnected


Page number Designation of the sensor/actor channels

Time window: 10 s

Measured data recording: HOLD: recording stopped

Cursor position: 490.0 s

Diagnosis page:Actors

Cursor

Digital seDigital seDigital seDigital sennnnsorssorssorssors

ActorsActorsActorsActors

E-LINK Scope


Paging through the scope screens

� You can page through the scope screens:

� Key : page up.

� Key : page down.

Start or stop recording

By pressing the key recording of the measured data can be stopped (HOLDHOLDHOLDHOLD) and started again (RUNRUNRUNRUN).

„Time window“ function

The „Time window“ function serves to set the period of time corresponding to a window size, e.g.: � window size T = 10 seconds � window size T = 100 seconds � window size T = 500 seconds � Position the selection bar (black) on the "Time window"

function using the keys and . � Set the value for the window size by means of the keys

and .

„Cursor“ function

When recording has been stopped (HOLDHOLDHOLDHOLD), the "Cursor" function can be used to view all times of the course recorded before: � Position the selection bar (black) on the "Cursor" function

using the keys and .

� Set cursor position by means of the keys and .

ActorsActorsActorsActors ActorsActorsActorsActors

ActorsActorsActorsActors

E-LINK Scope


Hydraulic flow control valve

The scope is used e.g. also for the diagnosis of the triggering pulse for the hydraulic flow control valve.

„Zoom“ function

The „Zoom“ function can be used to enlarge the displayed value range (that means the vertical scale axis). E. g.: � „Zoom = 1“ means: the displayed value range comprises

100 % of the measured values. � „Zoom = 5“ means: the displayed value range comprises 20

% of the measured values. � „Zoom = 10“ means: the displayed value range comprises

10 % of the measured values. � Position the selection bar (black) on the "Zoom" function


� Set zoom factor by means of the keys and .

Value measured (at cursorposition):63 %

Cursor

Momentary value: 0 %

Offset:0 %

Zoom factor: 1

E-LINK Scope


„Offset“ function

The „Offset“ function can be used to shift the origin of the displayed value range (that means the vertical scale axis). This function is used when Zoom is used; that means with a zoom factor larger than 1. Example „Zoom factor = 5“. Only 20 % of all measured values are displayed. � Set Offset to 25 %. In this case the measured values 25 %

to 45 % are displayed. � Or, set Offset to 50 %. In this case the measured values 50

% to 70 % are displayed. � Or, set Offset to 63 %. In this case the measured values 63

% to 83 % are displayed.

� Position the selection bar (black) on the "Offset" function


� Set Offset value by means of the keys and .

Designation of the sensor channels and actor channels

Digital sensors Actors

Abbreviation Channel designation Abbreviation Channel designation LA 1LA 1LA 1LA 1 Load-arm 1 (open) TSTSTSTS Wrapping table

LA 2LA 2LA 2LA 2 Load-arm 2 (closed) LALALALA Load-arm

WA 1WA 1WA 1WA 1 Wrapping arm 1 (home position) MES.MES.MES.MES. Knife

WA 2WA 2WA 2WA 2 Wrapping arm 2 (rotated through 180°) L.S.L.S.L.S.L.S. Light barrier

S.H.S.H.S.H.S.H. Safety bracket (triggered / not triggered) Z AUSZ AUSZ AUSZ AUS Cylinder extend

T 1T 1T 1T 1 Wrapping table 1 (position) Z EINZ EINZ EINZ EIN Cylinder retract

T 2T 2T 2T 2 Wrapping table 2 (position) SREGSREGSREGSREG Hydraulic flow control valve (wrapping arm)

T 3T 3T 3T 3 Wrapping table 3 (position) WALZWALZWALZWALZ Hydraulic flow control valve (table roller)

BALLBALLBALLBALL Bale (on wrapping table)

WROTWROTWROTWROT Roller rotation (rotation)

BROTBROTBROTBROT Bale rotation (rotation)

M 1M 1M 1M 1 Knife 1 position (left knife in driving direction)

M 2M 2M 2M 2 Knife 2 position (right knife in driving direction)

POS.POS.POS.POS. Film break monitoring

L.S.L.S.L.S.L.S. Light barrier (interrupted / not interrupted)

Digital seDigital seDigital seDigital sennnnsorssorssorssors ActorsActorsActorsActors

E-LINK Scope


SCOPE key functions – Overview

Key Operation

Page up

Entry / exit scope

Page down

Select RUNRUNRUNRUN mode / HOLDHOLDHOLDHOLD mode (start/stop recording)

Increase selected scope parameters - Page shown - Time window set (10s - 20s - 50s - 100s - 200s - 500s) - Cursor position (in HOLDHOLDHOLDHOLD mode only) - Offset (0..90% measuring range) - Zoom factor (1x - 2,5x - 5x - 10x)

Reduce selected scope parameters - Page shown - Time window set (10s - 20s - 50s - 100s - 200s - 500s) - Cursor position (in HOLDHOLDHOLDHOLD mode only) - Offset (0..90% measuring range) - Zoom factor (1x - 2,5x - 5x - 10x)

Move selection bar to scope parameters: - Page shown - Time window set (10s - 20s - 50s - 100s - 200s - 500s) - Cursor position (in HOLDHOLDHOLDHOLD mode only) - Offset (0..90% measuring range) - Zoom factor (1x - 2,5x - 5x - 10x)


BALERCONTROL III

BALERCONTROL III DOUBLE ACTION 73

BALERCONTROL IIIBALERCONTROL IIIBALERCONTROL IIIBALERCONTROL III

General Information

Caution! Operation of the BALERCONTROL III on 24 V power supplies is not permissible.

Onboard voltage, machine: 12 V Fuse protection, machine side: 30 A

Caution! The housing of the BALERCONTROL III control box is moisture-repellent. Nevertheless: in order to avoid malfunctions, the control box must not be exposed to excessive moisture (e.g. heavy rain, splashing, steam-jet or high-pressure cleaning machine).

Caution! Prior to any assembly, adjustment and maintenance work, the E-LINK and BALERCONTROL III controls must be disconnected from power supply. interrupt electrical connection between tractor and machine. Switch off power take-off shaft. Switch off tractor engine and remove ignition key. Uncouple power take-off shaft of the machine from the drive shaft of the tractor.

BALERCONTROL III

74 BALERCONTROL III DOUBLE ACTION

BALERCONTROL III The BALERCONTROL III control system consists of: � control box with display (Figure 6) � control on the baler (Figure 5) � control program (software)

Figure 6

Figure 5

BALERCONTROL III


Display The display of the BALERCONTROL consists of 7 fields: � Field I, field II and field III � Field A, field B, field C and field D In this operating manual the fields are mentioned in accordance with their arrangement in the diagram (Figure 7). The field on the top left is designated as „Field I“, and the field at the bottom right is designated as „Field D“.

Field A:current operating mode

Field B:selected unit:

Field C: cutting device status

Field D: bottom door status

Figure 7

Battery voltage

[no function]

Bale counter (active day counter)

Machine working time (active day counter)

Machine status as graph/animation

Bar diagram: Representation of the baling density with display of the set value (arrow)


HoHoHoHoursursursurs


RPMRPMRPMRPM

BALERCONTROL MENUS


BALERCONTBALERCONTBALERCONTBALERCONTROL MENUSROL MENUSROL MENUSROL MENUS

General Information The BALERCONTROL system provides the following menus:

Menu Task see chapter

MONITORMONITORMONITORMONITOR Display and operation in daily machine operation "BALERCONTROL menu MONITOR" page 77

SETUPSETUPSETUPSETUP Setting of machine parameters "BALERCONTROL menu SETUP" page 87

SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO Information about selected system data "BALERCONTROL menu SYSTEMINFO" page 90

DIAGNOSISDIAGNOSISDIAGNOSISDIAGNOSIS Diagnostic functions for checking the machine "BALERCONTROL menu DIAGNOSIS" page 92

STATISTICSSTATISTICSSTATISTICSSTATISTICS Machine running time, cumulative counter and day counter

"BALERCONTROL menu STATISTICS " page 98

Menu selection

� Open menu overview: shortly press key .

� Select menu: keys or

� Call up selected menu: press key . If no menu is to be selected: if no key is pressed for 5 seconds, automatic return to the MONITORMONITORMONITORMONITOR menu is effected.


BALERCONTROL menu MONITOR


BALERCONTROL BALERCONTROL BALERCONTROL BALERCONTROL MENU MENU MENU MENU MONITORMONITORMONITORMONITOR

The MONITORMONITORMONITORMONITOR menu is the standard menu. This menu is used for daily machine operation. The MONITORMONITORMONITORMONITOR menu appears automatically as soon as the BALERCONTROL system is supplied with power.



� Call up selected menu: press key .

Operating modes The machine is equipped with a net tying mechanism. Net tying can be performed in two operating modes: � in the MANUAL MODE � in the AUTOMATIC MODE

� Press key to toggle between the MANUAL and AUTOMATIC mode. The symbol for the operating mode active in each case is displayed in field A.

Manual Mode

In the MANUAL mode, bale tying and opening/closing of the tail gate must be triggered by the operator (see chapter „Actuation of the units“, page 79).





RPMRPMRPMRPM



AUTOMATIC

(Variant 1) Machine works with round bale wrapper: In the AUTOMATIC mode, bale tying and opening/closing of the tail gate is triggered by the control. (Variant 2) Machine works without round bale wrapper (solo mode): In the AUTOMATIC mode, bale tying is triggered by the control; opening/closing of the tail gate must, for reasons of safety, be triggered by the operator (see chapter „Actuation of the units“, page 79). To facilitate operation the unit (tail gate, pick-up) corresponding to the current machine status is selected and displayed in field B by the control: � After completion of the tying process, the control changes

automatically to the tail gate unit. � After operation of the tail gate, the control changes

automatically to the pick-up unit.




RPMRPMRPMRPM



Actuation of the units The individual units can be selected and moved:

Bottom door

� Press key to select the bottom door.

� Press key to close the bottom door.

� Press key to open the bottom door.

Pick-Up

� Press key to select the pick-up.

� Press key to swivel the pick-up to home position.

� Press key to swivel the pick-up to pick-up position (floating position).

Cutting device

� Press key to select the cutting device.

� Press key to swivel the cutting device to working position.

� Press key to swivel the cutting device to home position.

Tail gate (1st option)

� Press key on the small control panel (on the left in driving direction) in order to close the tail gate.

� Press key on the small control panel (on the left in driving direction) to open the tail gate.



Tail gate (2nd option)

If the round bale wrapper is coupled to the machine, the wrapping table must be in loading position (vertical). Close tail gate:

� Press key to select the tail gate

� Shortly press key : the action „Close tail gate“ starts.

� Press key once again: the action „Close tail gate“ stops.

or

� press key for longer: the tail gate closes as long as the key is pressed.

Open tail gate:

� Press key to select the tail gate

� Shortly press key the action „Open tail gate“ starts.

� Press key once again: the action „Open tail gate“ stops.

or

� press key for longer: the tail gate opens as long as the key is pressed.

Tandem axle

� Press key on the small control panel (on the left in driving direction) to move the tandem axle forward.

� Press key on the small control panel (on the left in driving direction) to move the tandem axle backwards.




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Moving the units – Overview

Unit Operation

Key : close bottom door

Key : open bottom door

Key : swivel pick-up to home position

Key : swivel pick-up to pick-up position, floating position

Key : swivel cutting device to working position

Key : swivel cutting device to home position

Wrapping table of round bale wrapper must be in loading position (vertical).

Key : Short key stroke:

start tail gate „Open“ action Stop tail gate action

Long key stroke: open tail gate (as long as key is depressed)

Key : Short key stroke:

start tail gate „Close“ action Stop tail gate action

Long key stroke: close tail gate (as long as key is depressed)

independent of the selected unit

External switch box, tail gate. Wrapping table of round bale wrapper must be in loading position (vertical). Key <�>: open tail gate Key <�>: close tail gate

independent of the selected unit

External switch box, axle: Key <�>: axle forward Key <�>: axle backwards



Baling The machine status BALING is represented by an animated material flow into the baler, i. e. the material lying on the ground runs into the machine in the display. AUTOMATIC In the AUTOMATIC mode a signal sounds in the control box during baling, when the set bale density has been reached. Tying starts automatically. MANUAL MODE In the MANUAL mode a signal sounds in the control box during baling, when the set bale density has been reached.

� Start tying: Press key . If the bale density exceeds the permissible range, the error message STOP MAX. PRESS. REASTOP MAX. PRESS. REASTOP MAX. PRESS. REASTOP MAX. PRESS. REACHEDCHEDCHEDCHED is output and the signal sounds permanently until a tying cycle is started.

Caution, damage to the machine! If baling is continued after the error message STOP MAX. STOP MAX. STOP MAX. STOP MAX.

PRESS. REACHEDPRESS. REACHEDPRESS. REACHEDPRESS. REACHED and no tying cycle is started, the machine may be damaged.

Tying The tying cycle running in the baler is symbolised in the display by arrows rotating around a bale. Time monitoring: Tying must be finished within 20 seconds. In case of a fault (e.g. net reel empty), tying is automatically interrupted after 20 seconds. The error message AUTOM. OFF: AUTOM. OFF: AUTOM. OFF: AUTOM. OFF:

TYING TYING TYING TYING appears. Baler and round bale wrapper change to the manual operating mode. The machine standstill status is displayed on the display (see chapter „Machine standstill“, page 84).




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HouHouHouHoursrsrsrs


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Opening the tail gate Opening of the tail gate is represented by a flashing arrow. No material runs into the machine in the display. AUTOMATIC After completion of a tying cycle, the tail gate is automatically opened, if the round bale wrapper is coupled to the machine and ready to receive a bale. MANUAL MODE Daily production takes place exclusively in the AUTOMATIC operating mode. The MANUAL mode is used only in special operating situations:

� Press key to select the tail gate.

� Shortly press key: the action „Open tail gate“ starts. Opening of the tail gate is blocked, if the wrapping table of the round bale wrapper is not in loading position (vertical). The info window: „Table in load pos.?“ appears.

Tail gate opened The opened tail gate is displayed by an opened tail gate. No material runs into the machine in the display. AUTOMATIC Time monitoring: if the round bale wrapper is coupled to the machine, the open tail gate is monitored by a timer. In case of a fault ( e. g. bale blocked), the error message AUTOMATIC OFF: AUTOMATIC OFF: AUTOMATIC OFF: AUTOMATIC OFF:

BALESBALESBALESBALES is displayed after 10 seconds. Baler and round bale wrapper change to the MANUAL MODE. In case of solo operation of the baler (that means without round bale wrapper coupled) there is no time monitoring, because the actions „open tail gate“ and „close tail gate“ are triggered manually.




RPMRPMRPMRPM




RPMRPMRPMRPM



Close tail gate Closing of the tail gate is displayed by a flashing arrow. No material runs into the machine in the display. AUTOMATIC The tail gate is automatically closed, after the bale has been transferred to the round bale wrapper. Time monitoring: Closing of the tail gate must be finished within 15 seconds. In case of a fault (e. g. hook blocked) the error message AUTOMATIAUTOMATIAUTOMATIAUTOMATIC OFF: TAIL GATEC OFF: TAIL GATEC OFF: TAIL GATEC OFF: TAIL GATE appears after 15 seconds. Baler and round bale wrapper change to the MANUAL MODE. MANUAL MODE Daily production takes place exclusively in the AUTOMATIC operating mode. The MANUAL mode is used only in special operating situations:

� Press key to select the tail gate .

� Shortly press key : the action „Close tail gate“ starts.

Machine standstill Incase of machine standstill, no material runs into the machine in the display. AUTOMATIC Machine standstill occurs after net tying has failed. After elimination of the cause of tying failure:

� Start tying: Press key .

Setting the bale density

� Press key for 3 seconds: Input menu BALE DENSITY BALE DENSITY BALE DENSITY BALE DENSITY

opens.

� Keys or : set desired bale density. 3 seconds after the last key stroke the input menu BALE BALE BALE BALE

DENSITYDENSITYDENSITYDENSITY is automatically closed.




RPMRPMRPMRPM




RPMRPMRPMRPM




RPMRPMRPMRPM

Bale deBale deBale deBale densitynsitynsitynsity

Preset:Preset:Preset:Preset:



Time monitoring in AUTOMATIC MODE

A timer monitors safety-relevant functions and terminates the AUTOMATIC MODE in case of malfunctions.

Machine status Length of time Beginning End Fault message

TYING 20 S TYING START NET KNIFE CUTS OFF AUTO OFF: TYING

TAIL GATE OPEN (NOT IN SOLO MODE)

10 S TAIL GATE OPEN BALE SENSOR IN TABLE DAMPED

AUTO OFF: BALE

CLOSE TAIL GATE 15 S START CLOSING TAIL GATE

TAIL GATE LOCKED AUTO OFF: TAIL GATE



MONITOR MONITOR MONITOR MONITOR menu key functions – Overview

Key Operation

Short key stroke: call menu overview Long key stroke: call BALE DENSITY PRESETTBALE DENSITY PRESETTBALE DENSITY PRESETTBALE DENSITY PRESETTINGINGINGING

Presetting of BALE DENSITYBALE DENSITYBALE DENSITYBALE DENSITY Adjustment of the selected unit

Presetting of BALE DENSITYBALE DENSITYBALE DENSITYBALE DENSITY Adjustment of the selected unit

Select bottom door

Select pick-up

Select cutting device

Trigger tying cycle manually

Select operating mode: AUTOMATIC or MANUAL

Select tail gate

BALERCONTROL menu SETUP


BALERCONTROL BALERCONTROL BALERCONTROL BALERCONTROL MENU MENU MENU MENU SETUPSETUPSETUPSETUP

The SETUPSETUPSETUPSETUP menu serves for setting various machine parameters (Language, Machine type, Beep ...).




� Select parameter: Key

� Change parameter: keys or

� Either return to menu overview: shortly press key .

� Or return to MONITORMONITORMONITORMONITOR menu: Press key for 3 seconds: The following setting values can be selected for the parameters:


Page 1/2 LANGUAGELANGUAGELANGUAGELANGUAGE English– German – French – Swedish – Norwegian – Finnish – Spanish – Italian

MACHINE TYPEMACHINE TYPEMACHINE TYPEMACHINE TYPE RPK220 RPK220S (with cutting device) RPK320 RPK320S (with cutting device)

BEEPBEEPBEEPBEEP Loudness 0..50

DELAY (TYING)DELAY (TYING)DELAY (TYING)DELAY (TYING) 0 s / 2.5 s / 5 s

Page 2/2 CAN MODULECAN MODULECAN MODULECAN MODULE for service personnel only



Machine type:Machine type:Machine type:Machine type: RPK3205RPK3205RPK3205RPK3205


Delay: Delay: Delay: Delay: 2.5s2.5s2.5s2.5s




Language The language in the control box display can be adjusted. � German � English � French Dependent on the configuration further languages can be available: � Swedish � Norwegian � Finnish � Spanish � Italian

Note! Before changing the following settings: contact the service department in case of questions or doubts.

Machine type The machine type can be adjusted: � RP 220 � RP 220 S (with cutting device) � RP 320 � RP 320 S (with cutting device)

Beep The beep indicates audibly that a key on the control box has been pressed. The loudness of the beep can be adjusted: 0..50 0 = beep off 50 = beep maximum loudness

Delay (tying) The tying delay is the time between the beep (baling density reached) and the start of the net tying cycle. During this time: � the tractor with the machine can stop. � the pick-up can feed in residual material. The delay can be set to the following values: � 0 seconds � 2.5 seconds � 5 seconds



SETUPSETUPSETUPSETUP menu key functions – Overview

Key Operation

Short key stroke: select parameter (language, machine type, beep ...) Long key stroke: call MONITORMONITORMONITORMONITOR menu

Change parameter

Change parameter

BALERCONTROL menu SYSTEMINFO


BALERCONTROL BALERCONTROL BALERCONTROL BALERCONTROL MENU MENU MENU MENU SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO


� Select SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO menu: keys or

� Call up selected menu: press key . SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO menu provides information about important system data: � Serial number � Software version � Software date � Memory

� Return to MONITORMONITORMONITORMONITOR menu: press key for 3 seconds:


Serial No.:500002Serial No.:500002Serial No.:500002Serial No.:500002

SW Rev. : 1.00SW Rev. : 1.00SW Rev. : 1.00SW Rev. : 1.00

SW Date : 19.12.2000SW Date : 19.12.2000SW Date : 19.12.2000SW Date : 19.12.2000

Memory : 128kB/1kbMemory : 128kB/1kbMemory : 128kB/1kbMemory : 128kB/1kb

BALERCONTROL menu SYSTEMINFO


SYSTEMINFOSYSTEMINFOSYSTEMINFOSYSTEMINFO menu key functions – Overview

Key Operation

Long key stroke: call MONITORMONITORMONITORMONITOR menu

BALERCONTROL menu DIAGNOSIS


BALERCONTROL BALERCONTROL BALERCONTROL BALERCONTROL MENU MENU MENU MENU DIAGNOSISDIAGNOSISDIAGNOSISDIAGNOSIS

The BALERCONTROL system offers extensive diagnostic functions for checking the electrical equipment. There are two diagnostic routines:

Standard diagnosis

Diagnostic functions with machine stopped. Machine functions completely switched off. Digital sensors and actors can be tested. The actors can optionally be tested manually or fully automatically.


Extended diagnosis

Diagnostic functions while machine is in operation. All digital sensors and all actors can be tested. Selection via special key combination.

Attention, danger of injury! Extended diagnosis is executed while the machine is running. For trained and instructed service personnel only!

See „Extended diagnosis“, page 107.



Standard diagnosis Standard diagnosis may only be performed after the machine has been stopped. If the machine is started while the standard diagnosis is running, no further diagnosis can be selected, and with the next key stroke the control system returns to the MONITORMONITORMONITORMONITOR menu.




� To next diagnostic page: shortly press key .

� Return to MONITORMONITORMONITORMONITOR menu: press key for 3 sec.

Menu: MonitorMenu: MonitorMenu: MonitorMenu: Monitor Setup Setup Setup Setup Systeminfo Systeminfo Systeminfo Systeminfo Diagnosi Diagnosi Diagnosi Diagnosis s s s Statistics Statistics Statistics Statistics



Standard diagnosis – Digital sensors

Digital sensors are e.g. proximity sensors and switches. In the DIGDIGDIGDIGITAL SENSORS DIAGNOSITAL SENSORS DIAGNOSITAL SENSORS DIAGNOSITAL SENSORS DIAGNOSIS IS IS IS the status of proximity sensors and switches is displayed. The following symbols are used for the sensor status: Sensor type Symbol Status

Proximity switches

damped undamped

Switch

opened closed

The following sensors are displayed on the pages DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS

DIGITAL SENSORSDIGITAL SENSORSDIGITAL SENSORSDIGITAL SENSORS 1/2 and 2/2:


BOTTOMBOTTOMBOTTOMBOTTOM Bottom (bottom door) open / closed?

HOOK L.HOOK L.HOOK L.HOOK L. Hook, left open / closed?

HOOK R.HOOK R.HOOK R.HOOK R. Hook, right open / closed?

NETKNIFENETKNIFENETKNIFENETKNIFE Net knife Home position / cutting position?

PRESS.SWPRESS.SWPRESS.SWPRESS.SW Pressure switch < 35 bar / > 35 bar

CUTT.DEVCUTT.DEVCUTT.DEVCUTT.DEV Cutting device Home position / cutting position?


TTTTG OPENG OPENG OPENG OPEN Tail gate open Switch functioning? TG CLOSDTG CLOSDTG CLOSDTG CLOSD Tail gate closed Switch functioning?

AXLE FAXLE FAXLE FAXLE F Axle forward Switch functioning?

AXLE BAXLE BAXLE BAXLE B Axle backwards Switch functioning?

EJECTOREJECTOREJECTOREJECTOR Ejector up / down?

TTTT----GATE 1GATE 1GATE 1GATE 1 Tail gate 1 fully opened?

TTTT----GATE 2GATE 2GATE 2GATE 2 Tail gate 2 fully closed? In the BALERCONTROL system, a scope is available in addition to the various diagnostic functions, see chapter BALERCONTROL scope, page 114. The scope mode can be used to view and analyse the status of all digital sensors and actors during the last 500 seconds (about 8 minutes). Viewing of all signals in real time is also possible.

� To the scope: Press key .

DiagnosisDiagnosisDiagnosisDiagnosis Digital sensorsDigital sensorsDigital sensorsDigital sensors BottomBottomBottomBottom

Hook L.Hook L.Hook L.Hook L.

Hook R.Hook R.Hook R.Hook R.

NetknifeNetknifeNetknifeNetknife

Press.swPress.swPress.swPress.sw

Cutt.devCutt.devCutt.devCutt.dev

DiagnosisDiagnosisDiagnosisDiagnosis Digital sensorsDigital sensorsDigital sensorsDigital sensors TG openTG openTG openTG open

TG closdTG closdTG closdTG closd

Axle FAxle FAxle FAxle F

AxleAxleAxleAxle B B B B

EjectorEjectorEjectorEjector

TTTT----Gate 1Gate 1Gate 1Gate 1




Standard diagnosis – Actors

Actors are e.g. electrovalves of hydraulic cylinders. In the "Diagnosis Actors", the status of the actor channels is displayed. The functions can be tested manually (DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS

ACTORS MANUALACTORS MANUALACTORS MANUALACTORS MANUAL) or automatically (DIAGNOSIS ACTORS DIAGNOSIS ACTORS DIAGNOSIS ACTORS DIAGNOSIS ACTORS

AUTOMATICAUTOMATICAUTOMATICAUTOMATIC).


To toggle between DIAGNOSIS ACTORS MANDIAGNOSIS ACTORS MANDIAGNOSIS ACTORS MANDIAGNOSIS ACTORS MANUALUALUALUAL and DIAGNOSIS ACTORS AUTDIAGNOSIS ACTORS AUTDIAGNOSIS ACTORS AUTDIAGNOSIS ACTORS AUTOMATICOMATICOMATICOMATIC:

� Shortly press key . Manual

� Select actor channel: keys and

� Actor On: key

� Actor Off: key The following symbols are used for the actor status:

Standard diagnosis Actors Manual Symbol Actor status

Actor has been triggered (+) and has switched (+).

Actor should be triggered (+), but has not switched (–). Attention, fault! e. g. actor channel in control unit defective.

Actor not triggered (–), but has switched (+). Attention, fault! E. g. short circuit to chassis or cable break.

Actor has not been triggered (–) and has not switched (–).

Valve diagnosticValve diagnosticValve diagnosticValve diagnostic ManualManualManualManual

Valve 9Valve 9Valve 9Valve 9


Valve 2Valve 2Valve 2Valve 2 Valve 7Valve 7Valve 7Valve 7




NetClutNetClutNetClutNetClut

Valve diagnosticValve diagnosticValve diagnosticValve diagnostic ManualManualManualManual




CirculaCirculaCirculaCircula



Automatic To toggle between DIAGNOSIS ACTORS MANDIAGNOSIS ACTORS MANDIAGNOSIS ACTORS MANDIAGNOSIS ACTORS MANUALUALUALUAL and DIAGNOSIS ACTORS AUTDIAGNOSIS ACTORS AUTDIAGNOSIS ACTORS AUTDIAGNOSIS ACTORS AUTOMATICOMATICOMATICOMATIC:

� Shortly press key . In the DIAGNOSIDIAGNOSIDIAGNOSIDIAGNOSIS ACTORS AUTOMATICS ACTORS AUTOMATICS ACTORS AUTOMATICS ACTORS AUTOMATIC, all actors are automatically triggered and tested in succession. The following symbols are used for the actor status: Symbol Actor status

Actor channel is OK.

Actor channel is faulty.

In the BALERCONTROL system, a scope is available in addition to the various diagnostic functions, see chapter BALERCONTROL scope, page 114. The scope mode can be used to view and analyse the status of all digital sensors and actors during the last 500 seconds (about 8 minutes). Viewing of all signals in real time is also possible:

� To the scope: Press key .

Standard diagnosis – Analog sensors

Analog sensors are distance sensors on the tail gate hooks. In the DIAGNOSIS ANALOG SENDIAGNOSIS ANALOG SENDIAGNOSIS ANALOG SENDIAGNOSIS ANALOG SENSORSSORSSORSSORS the signals of the distance sensors are displayed numerically and in the form of a bar graph.

ValveValveValveValve diagnostic diagnostic diagnostic diagnostic AutomaticAutomaticAutomaticAutomatic








Valve diagnosticValve diagnosticValve diagnosticValve diagnostic AutomaticAutomaticAutomaticAutomatic

Distance left:Distance left:Distance left:Distance left:

DiagnosisDiagnosisDiagnosisDiagnosis Analog sensorsAnalog sensorsAnalog sensorsAnalog sensors

Distance right:Distance right:Distance right:Distance right:

CircCircCircCirculaulaulaula






DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS menu key functions – Overview

Key Function in Diagnosis

Short key stroke: call next diagnostic page Long key stroke: call MONITORMONITORMONITORMONITOR menu

Page Diagnosis Actors ManualDiagnosis Actors ManualDiagnosis Actors ManualDiagnosis Actors Manual: Move selection bar down

Page Diagnosis Actors ManualDiagnosis Actors ManualDiagnosis Actors ManualDiagnosis Actors Manual: Move selection bar up

Scope call

Page Diagnosis ActorsDiagnosis ActorsDiagnosis ActorsDiagnosis Actors: Actor channel Off

Page Diagnosis ActorsDiagnosis ActorsDiagnosis ActorsDiagnosis Actors: Actor channel On

Page Diagnosis ActorsDiagnosis ActorsDiagnosis ActorsDiagnosis Actors: Toggling between manual and automatic actor test

BALERCONTROL menu STATISTICS


BALERCONTROL BALERCONTROL BALERCONTROL BALERCONTROL MENU MENU MENU MENU STATISTICSSTATISTICSSTATISTICSSTATISTICS


� Select STATISTICSSTATISTICSSTATISTICSSTATISTICS menu: keys or

� Call up selected menu: press key . The STATISTICSSTATISTICSSTATISTICSSTATISTICS menu provides an overview of � Machine running time per day counter � Total machine running time � Number of bales per day counter � Total number of bales

20 day counters are supported. Only 1 day counter is active at a time. � Select day counter (view and activate):

press key or

� Erase day counter: press key for 3 seconds.

� Return to MONITORMONITORMONITORMONITOR menu: press key for 3 seconds.

Bale counter

Machine running time

Active day counter #3

Menu: MonitorMenu: MonitorMenu: MonitorMenu: Monitor Setup Setup Setup Setup Systemi Systemi Systemi Systeminfonfonfonfo Diagnosis Diagnosis Diagnosis Diagnosis Statistics Statistics Statistics Statistics

StatisticsStatisticsStatisticsStatistics

BALERCONTROL menu STATISTICS


STATISTICSSTATISTICSSTATISTICSSTATISTICS menu key functions – Overview

Key Function in Statistics


Select day counter (# 1 .. # 20)

Select day counter (# 1 .. # 20)

Long key stroke: erase selected day counter

BALERCONTROL Error Messages


BALERCONTROL EBALERCONTROL EBALERCONTROL EBALERCONTROL ERROR RROR RROR RROR MMMMESSAGESESSAGESESSAGESESSAGES

Error messages are displayed in a separate window above the current screen. Error messages consist of: � the word STOPSTOPSTOPSTOP � the error message in plain text � a flashing warning triangle � the number of errors which occurred (below the flashing

warning triangle) For example:

If several errors occur at the same time, the error message of the highest priority is displayed first. A distinction is made between: � System error messages � Standard error messages

STOPSTOPSTOPSTOP Max. Press. Max. Press. Max. Press. Max. Press.

reachedreachedreachedreached



System error messages System error messages appear in all menus. Exception: standard diagnosis (where no machine functions are in operation). System error messages cannot be acknowledged. They disappear when the cause of the error has been eliminated.

SYSTEM ERROR:SYSTEM ERROR:SYSTEM ERROR:SYSTEM ERROR:SHORT CIRCUIT IN THE SUPPLY OF SENSORS

During problems in the sensor supply (e.g. during short circuit in the sensor supply or during bad main power supply) the sensor and actor supply of the control unit is automatically switched off, an error window is opened and a warning signal sounds in the control box. This error cannot be acknowledged. The error message disappears when the cause of the error (short circuit or bad main power supply) has been eliminated. To prevent a bad main power supply use the enclosed cable (part number 0972.20.40.00).

SYSTEM ERROR:BATTERYSYSTEM ERROR:BATTERYSYSTEM ERROR:BATTERYSYSTEM ERROR:BATTERY VOLTAGE TOO HIGH VOLTAGE TOO HIGH VOLTAGE TOO HIGH VOLTAGE TOO HIGH

In case of excess voltage in the onboard power supply (battery voltage 17 Volt), the sensor and actor supply of the control unit is switched off, an error window is opened and a warning signal sounds in the control box. This error cannot be acknowledged. The error message disappears when the cause of the error has been eliminated.

STOPSTOPSTOPSTOP Emergency stopEmergency stopEmergency stopEmergency stop

Short circuit inShort circuit inShort circuit inShort circuit in supply of sensors!supply of sensors!supply of sensors!supply of sensors!

STOPSTOPSTOPSTOP Emergency stopEmergency stopEmergency stopEmergency stop Battery voltageBattery voltageBattery voltageBattery voltage

too high !too high !too high !too high !



Standard error messages Standard error messages can appear in all menus. Exception: DIAGNOSISDIAGNOSISDIAGNOSISDIAGNOSIS menu. The standard error messages OVERLOADOVERLOADOVERLOADOVERLOAD and WIRE BROKENWIRE BROKENWIRE BROKENWIRE BROKEN are not displayed there. Reaction to standard error messages:

� Option 1: press key to acknowledge the standard error message. Subsequently, the cause of the fault must be eliminated.

� Option 2: The standard error message disappears automatically when the cause of the error has been eliminated.

Standard error: OVERLOADOVERLOADOVERLOADOVERLOAD

An error has occurred which has caused electrical overload of an output channel. The output is switched off. The error message can be acknowledged; the output, however, remains blocked up to a new start of the system.


Standard error: WIRE BROKENWIRE BROKENWIRE BROKENWIRE BROKEN

A broken wire or a non-connected load has been recognised.

The error message can be acknowledged or disappears automatically, when the load is connected again.


Standard error: NET KNIFENET KNIFENET KNIFENET KNIFE

An automatic net tying cycle fails to start. The net knife sensor remains undamped. The error message can be acknowledged. Subsequently, a net tying cycle can be started manually (in case of manual net tying, the net knife sensor is ignored).


ErrorErrorErrorError OverloadOverloadOverloadOverload

net knife!net knife!net knife!net knife!

ErrorErrorErrorError Wire broken Wire broken Wire broken Wire broken net knife!net knife!net knife!net knife!

ErrorErrorErrorError SetSetSetSet

net knife!net knife!net knife!net knife!



Standard error:NET KNNET KNNET KNNET KNIFE SET?IFE SET?IFE SET?IFE SET?

An automatic net tying cycle fails to start. The net knife sensor remains undamped. The error message can be acknowledged. Subsequently, a net tying cycle can be started manually (in case of manual net tying, the net knife sensor is ignored).


Standard error:1 TAIL GATE HOOK OPE1 TAIL GATE HOOK OPE1 TAIL GATE HOOK OPE1 TAIL GATE HOOK OPENNNN

A locking hook of the baling chamber is open. The error message can be acknowledged or disappears automatically when both locking hooks are open or both locking hooks are closed.


Standard error:MAXIMUM PRESS. REACHMAXIMUM PRESS. REACHMAXIMUM PRESS. REACHMAXIMUM PRESS. REACHEDEDEDED

The baling density has exceeded the value 10 in the manual tying mode. As a result no automatic tying cycle starts. The error message can be acknowledged or disappears automatically, when a manual tying cycle is started. The signal stops to sound only when a tying cycle is started.


Standard error: WRAPPING ARM IN STO WRAPPING ARM IN STO WRAPPING ARM IN STO WRAPPING ARM IN STOP POSITION?P POSITION?P POSITION?P POSITION?

An attempt has been made to open the tail gate while the wrapping arm of the round bale wrapper was not in stop (home ) position. (To prevent collisions between tail gate and wrapping arm, the tail gate can only be moved when the wrapping arm is in its home position.)


ErrorErrorErrorError Net knife Net knife Net knife Net knife

set?set?set?set?

ErrorErrorErrorError 1 tailgate 1 tailgate 1 tailgate 1 tailgate hook openhook openhook openhook open

STOPSTOPSTOPSTOP Max. Press Max. Press Max. Press Max. Press

reachedreachedreachedreached

ErrorErrorErrorError Wrapping armWrapping armWrapping armWrapping arm

in STOPin STOPin STOPin STOP----Po.?Po.?Po.?Po.?



Standard error: AUTOM. OFF: TYINGAUTOM. OFF: TYINGAUTOM. OFF: TYINGAUTOM. OFF: TYING

The tying cycle has not been finished within the preset time. The control changes automatically to the Manual mode.


Standard error: AUTOM. OFF: TAIL GATAUTOM. OFF: TAIL GATAUTOM. OFF: TAIL GATAUTOM. OFF: TAIL GATEEEE

The action "Close tail gate" has not been finished within the preset time in the AUTOMATIC mode. The control changes automatically to the Manual mode.


Standard error: AUTOM. OFF: BALESAUTOM. OFF: BALESAUTOM. OFF: BALESAUTOM. OFF: BALES

The action "Close tail gate" has not been started within the preset time in the AUTOMATIC mode. The control changes automatically to the Manual mode.


Standard error: AUTOMATIC AUTOMATIC AUTOMATIC AUTOMATIC OFFOFFOFFOFF

The round bale wrapper has failed to finish an action within the preset time. The control changes automatically to the Manual mode.


ErrorErrorErrorError Autom. off: Autom. off: Autom. off: Autom. off:

Tying Tying Tying Tying



ErrorErrorErrorError Autom. off: Autom. off: Autom. off: Autom. off: Tail gateTail gateTail gateTail gate

ErrorErrorErrorError Autom. mode Autom. mode Autom. mode Autom. mode

off off off off



Standard error: CAN MODULE IS MISSINCAN MODULE IS MISSINCAN MODULE IS MISSINCAN MODULE IS MISSINGGGG

The CAN module is not connected, defective or not programmed to the correct address.


Info: BALER SOLOBALER SOLOBALER SOLOBALER SOLO

There is no data transfer between baler and round bale wrapper. Possible causes: 1. case: The round bale wrapper is NOT connected to the baler. The baler works therefore in the solo mode.

2. case: The round bale wrapper is connected to the baler, but the control box of the round bale wrapper has no contact with the control box of the baler.

Attention, damaging of the machine possible! In the 2. case do not operate the machine for no reason, because the baler „knows nothing“ about the existence of the round bale wrapper.

� Acknowledge message: press key .

Info: TABLE IN LOAD POS.?TABLE IN LOAD POS.?TABLE IN LOAD POS.?TABLE IN LOAD POS.?

An attempt has been made to open the tail gate manually although the wrapping arm of the round bale wrapper was not in loading position.


ErrorErrorErrorError CAN module isCAN module is CAN module isCAN module is

missing!missing!missing!missing!

InfoInfoInfoInfo Baler solo!Baler solo!Baler solo!Baler solo!

InfoInfoInfoInfo Table in Load Table in Load Table in Load Table in Load

pos.?pos.?pos.?pos.?



The following chapters are intended exclusively for trained and instructed service personnel!

Extended diagnosis


EEEEXTENDED DIAGNOSISXTENDED DIAGNOSISXTENDED DIAGNOSISXTENDED DIAGNOSIS

The extended diagnosis offers a possibility of viewing sensor and actor screens during machine operation.

The symbol (operating mode AUTOMATIC) in the top right corner of the screen indicates the extended diagnosis. Operation of the extended diagnosis is identical to that of the standard diagnosis. In case of extended diagnosis, however, the operator has exclusively the function of an observer. Any interference in the sequence of machine operations, e.g. starting of the automatic actor diagnosis or switching of a selected actor channel, will immediately stop machine operation and thus the extended diagnosis.

Attention, danger of injury! While the machine is in operation:

Never climb the machine.

Keep sufficient distance to the range of action of the machine. Never stay or work below the machine.

Never carry out any adjustment and maintenance work on the machine while the drive is running.

Before opening the protections: Switch off tractor engine, wait until machine has stopped, take out the ignition key on the tractor.

Observe the safety instructions, chapter "General Information", page 9.


� Hold key depressed.


� Return to MONITORMONITORMONITORMONITOR menu: press key for 3 sec.

DiagnosisDiagnosisDiagnosisDiagnosis Digital sensorsDigital sensorsDigital sensorsDigital sensors BottomBottomBottomBottom

Hook L.Hook L.Hook L.Hook L.

Hook R.Hook R.Hook R.Hook R.

NetknifeNetknifeNetknifeNetknife

Press.swPress.swPress.swPress.sw

Cutt.devCutt.devCutt.devCutt.dev

DiagnosisDiagnosisDiagnosisDiagnosis Digital sensorsDigital sensorsDigital sensorsDigital sensors TG openTG openTG openTG open

TG closdTG closdTG closdTG closd

Axle FAxle FAxle FAxle F

Axle BAxle BAxle BAxle B













CirculaCirculaCirculaCircula






BALERCONTROL BALERCONTROL BALERCONTROL BALERCONTROL MENU MENU MENU MENU SETUPSETUPSETUPSETUP

CAN module The CAN module must be programmed with a special address during machine commissioning (this is done already in the factory - prior to delivery of the machine). Programming is also necessary when a CAN module is replaced. Programming the address:

� Open menu overview: shortly press key .


� Acknowledge SETUPSETUPSETUPSETUP with key .

� Press key repeatedly until "SETUP 2/2 CAN MODULESETUP 2/2 CAN MODULESETUP 2/2 CAN MODULESETUP 2/2 CAN MODULE" is selected.

� Keys or : CAN MODULE:YESCAN MODULE:YESCAN MODULE:YESCAN MODULE:YES

� Key acknowledge.

� Keys or : PROGRAMMING NEW ADDRPROGRAMMING NEW ADDRPROGRAMMING NEW ADDRPROGRAMMING NEW ADDRESS: YESESS: YESESS: YESESS: YES

� Key acknowledge.

Menu: MonitorMenu: MonitorMenu: MonitorMenu: Monitor Systeminfo Systeminfo Systeminfo Systeminfo Diagnosis Diagnosis Diagnosis Diagnosis Statistics Statistics Statistics Statistics

SetupSetupSetupSetup

CAN module:CAN module:CAN module:CAN module: nononono

nononono

Programing Programing Programing Programing

new address ?new address ?new address ?new address ?

yesyesyesyes



Address programming of the CAN module now starts automatically. The message SEND ADDRESSSEND ADDRESSSEND ADDRESSSEND ADDRESS appears only for a very short time. CAN MODULE:YESCAN MODULE:YESCAN MODULE:YESCAN MODULE:YES means: address programming has been successful. CAN MODULE:NOCAN MODULE:NOCAN MODULE:NOCAN MODULE:NO means: address programming has failed and must be repeated.


Page 2/2 CAN module yes (CAN module activated) no (CAN module deactivated)

� Either return to menu selection: Shortly press key .

� Or return to MONITOR MONITOR MONITOR MONITOR menu: press key for 3 sec.

CANCANCANCAN module: module: module: module: yesyesyesyes

Send address...Send address...Send address...Send address...

BALERCONTROL menu System Service


BALERCONTROL BALERCONTROL BALERCONTROL BALERCONTROL MENU MENU MENU MENU SSSSYSTEM YSTEM YSTEM YSTEM SSSSERVICEERVICEERVICEERVICE

SYSTEM SSYSTEM SSYSTEM SSYSTEM SERVICE ERVICE ERVICE ERVICE provides the following submenus for first commissioning and servicing of the machine:

Submenu Task see chapter

MONITORMONITORMONITORMONITOR Terminates SYSTEM SERVICESYSTEM SERVICESYSTEM SERVICESYSTEM SERVICE menu and starts MONITOR MONITOR MONITOR MONITOR menu.

"BALERCONTROL menu MONITOR“ page 77

SYSTEM SETUPSYSTEM SETUPSYSTEM SETUPSYSTEM SETUP Machine model toggling, if provision has been made for several user interfaces.

"SYSTEM SETUP submenu" page 111

EEPROM EEPROM EEPROM EEPROM CCCCONTENTSONTENTSONTENTSONTENTS

Display of the EEPROM contents. "EEPROM CONTENTS submenu" page 112

SELF TESTSELF TESTSELF TESTSELF TEST Self-test of the BALERCONTROL control unit in connection with test equipment.

"SELF-TEST submenu" page 112

System Service menu call

� Call up SYSTEM SERVICESYSTEM SERVICESYSTEM SERVICESYSTEM SERVICE: hold key depressed (for about 10 seconds) when switching on the control voltage.

� Select submenu: keys or








MONITOR submenu This menu entry terminates SYSTEM SERVICE and causes return to the Monitor menu, see chapter BALERCONTROL menu MONITOR, page 77.



SYSTEM SETUP submenu The BALERCONTROL system can be used on other prepared machine families.

� Select SYSTEM SETUPSYSTEM SETUPSYSTEM SETUPSYSTEM SETUP menu: keys or


� Select machine family: keys or

� Call up selected machine family: key











EEPROM CONTENTS submenu In this submenu the contents of the EEPROM is shown in hexadecimal form (for diagnostic purposes).

� Select EEPROM CONTENTEEPROM CONTENTEEPROM CONTENTEEPROM CONTENTSSSS menu: keys or


� Line scrolling: keys or

� Page scrolling: press key or .

� Return to SYSTEM SERVICE: press key .

SELF-TEST submenu A fully automatic self-test can be carried out only in connection with special test equipment designed for this purpose. The self-test cannot be started without this test equipment, and is not described here.

� Select SELFSELFSELFSELF----TESTTESTTESTTEST menu: keys or


� Return to SYSTEM SERVICE: press key .





SysteSysteSysteSystem setup m setup m setup m setup





Please connectPlease connectPlease connectPlease connect testtesttesttest----appliance!appliance!appliance!appliance!



SYSTEM SERVICE SYSTEM SERVICE SYSTEM SERVICE SYSTEM SERVICE key functions – Overview

Key System Service System Setup EEPROM contents Self test


Call SETUP of the selected machine family


Return to the SYSTEM SYSTEM SYSTEM SYSTEM SERVICESERVICESERVICESERVICEmenu

Select submenu Select machine family Scroll up by one line

Select submenu Select machine family Scroll down by one line

Scroll down by one page (8 lines)

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BALERCONTROL scope


BALERCONTROL BALERCONTROL BALERCONTROL BALERCONTROL SCOPESCOPESCOPESCOPE

The scope is used for checking digital sensors and actors. The scope mode can be used to view and analyse the status of all sensors and actors during the last 500 seconds (about 8 minutes). Viewing of all signals in real time is also possible. � In each diagnostic screen (BALERCONTROL menu

DIAGNOSIS, page 92) key leads to the pertinent scope screen.



Channels not used

Sensor/actor statusHigh: damped/connected Low: undamped/disconnected


Page number

Designation of the sensor/actor channels

Time window: 10 s

1/5


1/5 Measured data recording: HOLD: recording stopped

Cursor



BALERCONTROL scope


Paging through the scope screens

You can page through the scope screens: � Position the selection bar (black) on the page number using

the keys and .

� Set desired page by means of the keys and .

Start or stop recording

� Key : stop recording of the measured data (HOLDHOLDHOLDHOLD).

� Key : start recording of the measured data (RUNRUNRUNRUN).

„Time window“ function

The „Time window“ function serves to set the period of time corresponding to a window size, e.g.: � window size T = 10 seconds � window size T = 100 seconds � window size T = 500 seconds � Position the selection bar (black) on the "Time window"

function using the keys and . � Set the value for the window size by means of the keys

and .

„Cursor“ function

When recording has been stopped (HOLDHOLDHOLDHOLD), the „Cursor“ function can be used to view all times of the recorded before: � Position the selection bar (black) on the "Cursor" function


� Set cursor position by means of the keys and .




BALERCONTROL scope


Distance sensors

The scope is also used for observing the distance sensors (analog sensors).

„Zoom“ function

The „Zoom“ function can be used to enlarge the displayed value range (that means the vertical scale axis). E. g.: � „Zoom = 1“ means: the displayed value range comprises

100 % of the measured values. � „Zoom = 5“ means: the displayed value range comprises 20

% of the measured values. � „Zoom = 10“ means: the displayed value range comprises

10 % of the measured values. � Position the selection bar (black) on the "Zoom" function


� Set zoom factor by means of the keys and .

Offset 1.0

Zoom factor

5/5

Momentary value: 1.75 V


Value measured at cursor position:2.18 V


Measured data recording: HOLD: recording stopped

Page number

Time window: 20 s




BALERCONTROL scope


„Offset“ function

The „Offset“ function can be used to shift the origin of the displayed value range (that means the vertical scale axis). This function is used when Zoom is used; that means with a zoom factor larger than 1. Example „Zoom factor = 5“. Only 20 % of all measured values are displayed. � Set Offset to 25 %. In this case the measured values 25 %

to 45 % are displayed. � Or, set Offset to 50 %. In this case the measured values 50

% to 70 % are displayed. � Or, set Offset to 63 %. In this case the measured values 63

% to 83 % are displayed.

� Position the selection bar (black) on the "Offset" function


� Set Offset value by means of the keys and .

Designation of the sensor channels and actor channels

Digital sensors Actors Abbreviation Channel designation Abbreviation Channel designation BODNBODNBODNBODN Bottom door NETZNETZNETZNETZ Net coupling

V.L.V.L.V.L.V.L. Hook, left AUS.AUS.AUS.AUS. Ejector

V.R.V.R.V.R.V.R. Hook, right V.2V.2V.2V.2 Valve 2

NETZNETZNETZNETZ Net knife V.3V.3V.3V.3 Valve 3

D.S.D.S.D.S.D.S. Pressure switch V.4V.4V.4V.4 Valve 4

S.W.S.W.S.W.S.W. Cutting device V.5V.5V.5V.5 Valve 5

H.A.H.A.H.A.H.A. Tail gate open V.6V.6V.6V.6 Valve 6

H.Z.H.Z.H.Z.H.Z. Tail gate closed V.7V.7V.7V.7 Valve 7

A.V.A.V.A.V.A.V. Axle forward V.8V.8V.8V.8 Valve 8

A.Z.A.Z.A.Z.A.Z. Axle backwards V.9V.9V.9V.9 Valve 9

AUS.AUS.AUS.AUS. Ejector V.10V.10V.10V.10 Valve 10

HK.1HK.1HK.1HK.1 Tail gate 1 UML.UML.UML.UML. Circulation

HK.2HK.2HK.2HK.2 Tail gate 2


BALERCONTROL scope


SCOPE key functions – Overview

Key Operation


Increase selected scope parameters - Page shown - Time window set (10s - 20s - 50s - 100s - 200s - 500s) - Cursor position (in HOLDHOLDHOLDHOLD mode only) - Offset (0..90% measuring range) - Zoom factor (1x - 2.5x - 5x - 10x)

Reduce selected scope parameters - Page shown - Time window set (10s - 20s - 50s - 100s - 200s - 500s) - Cursor position (in HOLDHOLDHOLDHOLD mode only) - Offset (0..90% measuring range) - Zoom factor (1x - 2.5x - 5x - 10x)

Entry / exit scope

Move selection bar to scope parameters: - Page shown - Time window set (10s - 20s - 50s - 100s - 200s - 500s) - Cursor position (in HOLDHOLDHOLDHOLD mode only) - Offset (0..90% measuring range) - Zoom factor (1x - 2.5x - 5x - 10x)

HOLDHOLDHOLDHOLD mode (stop recording)

RUNRUNRUNRUN mode (start recording)

BALERCONTROL scope


INDEX


INDEXINDEXINDEXINDEX

E-LINK Display 13 EEPROM CONTENTS submenu 66 Electrical equipment/Electronics 10 Electromagnetic compatibility (EMC) 11 ERROR MESSAGES 54 EXTENDED DIAGNOSIS 63 MENU DIAGNOSIS 44 MENU MONITOR 15 MENU SETUP 36 MENU STATISTICS 52 MENU SYSTEM SERVICE 64 MENU SYSTEMINFO 43 Menu 14 MONITOR submenu 65 Operating mode Automatic 15 Operating mode: Manual 32 Operating mode: Semiautomatic 25 Proper use 8 SAFETY 8 SCOPE 68 SELF-TEST submenu 66 SETUP 1/4 38 SETUP 2/4 39 SETUP 3/4 39 SETUP 4/4 41 Standard diagnosis 45 Standard error messages 56 System error messages 55 System Service menu call 64 SYSTEM SETUP submenu 65 THE E-LINK MENUS 14 WARNING SYMBOLS 7 Welding work 10

BALERCONTROL III Actuation of the units 79 BALERCONTROL ERROR MESSAGES 100 BALERCONTROL MENUS 76 BALERCONTROL III 73 BALERCONTROL III 74 BALERCONTROL MENU DIAGNOSIS 92 BALERCONTROL MENU MONITOR 77 BALERCONTROL MENU SETUP 108 BALERCONTROL MENU SETUP 87 BALERCONTROL MENU STATISTICS 98 BALERCONTROL MENU SYSTEM SERVICE 110 BALERCONTROL MENU SYSTEMINFO 90 BALERCONTROL SCOPE 114 Baling 82 Beep 88 CAN module 108 Close tail gate 84 Delay (tying) 88 Display 75 EEPROM CONTENTS submenu 112 EXTENDED DIAGNOSIS 107 Language 88 Machine standstill 84 Machine type 88 Menu selection 76 MONITOR submenu 111 Opening the tail gate 83 Operating modes 77 SELF-TEST submenu 112 Setting the bale density 84 Standard diagnosis 93 Standard error messages 102 System error messages 101 System Service menu call 110 SYSTEM SETUP submenu 111 Tail gate opened 83 Tying 82

Documents

OPERATING MANUAL - Lely forage