REFERENCES: 200 Date "Introduction to Computational Fluld Dynarnlcs" Cambridgo Universlly Pras9,

2005.

hung. T.J. "Compulational Fluid Dynanics", Cambridge Unilvarsitly, Press, 2002

Ghoehdastidar PS., "Heat Transfor", Oxtord Unlverslty Press, 209 dhar, K., and Sundararajan, T., "Computational Fluid Flow and Hoal Transfør", Naro9a

Publlshing House, Nøw Delhi, 2014 alankar, S.V. "Numerlcal Hoat Transfer and Fluid Flow', Homisphøre Publishing Corporallon,

2004

MEB097 NON DESTRUCTIVE TESTING AND EVALUATION IP C

OBJECTIVE:

o study and understand the varlous Non Destructive Evaluatlon and Tostlng methods,

theory and their industrial applicatlons.

UNIT oVERVIEWw OF NDT

NDT Versus Mechanical testing, Overvlew of the Non Destructive Testing Mothods for the døtoction

of manufacturing defects as woll as matorlal characterlsation. Relativo morits and limitatlons,

Various physlcal characteristics of materials and thelr applications in NDT., Visual inspection

Unalded and alded.

UNIT II SURFACE NDE METHODS

LIquld Penetrant Testing Principles, types and propertles of llquid penotrants,

developers, advantages and limitatlons of various methods, Testing Proceduro, Interprolalon of

results. Magnetic Partlcle Tosting- Theory of magnotlsm, Inspection materials Magnetlsallon

methods, Interpretatlon and evaluatlon of tost Indlcatlons, Princples and methods of

demagnetlzatlon, Residual magnetism.

THERMOGRAPHY AND EDDY CURRENT TESTING (ET)

Thermography- Principles, Contact and non contact Inspectlon methodu, Tochnlquos for

applying llquid crystals, Advantages and limltatlon Infrared radlation and Infrared detoctors,

Instrumentatlons and methods, applicatlons. Eddy Current Testing-Generation of oddy currents,

Propertles of eddy currents, Eddy current sensing elements, Probes, Instrumentation,

Types of arrangement, Applicatlons, advantages, Limitalldns, Interpretation/Evaluation.

UNIT I1

UNIT IV Ultrasonic Testing-Prlnclple,

Transducers, transmlsslon and pulse-ocho mothod, stralght boam and

angle beam, Instrumentation, data representatlon, A/Scan, B-scan, C-scan. Phased Array

Ultrasound, Time of Flight Diffraction. Acoustlc Emission Technlquo Princlple, AE paramelers,

Applicatlons

ULTRASONIC TESTING (UT) AND ACOUSTIC EMISSION (AE)

RADIOGRAPHY (RT) UNIT V Principle,

interactlon of X-Ray wlth matter, Imaging, flm and flm loss techniques, typos and use of

filters and screens, geometric factors, Inverse square, law, characterlstlcs of flms

graininess, denslty, speed, contrast, characterlstlc curves,

Penetramelors, Exposure charts,

Radlographlc equlvalence. Fluoroscopy- Xoro-Radiography, Computeod Radlography, Computed

Tomography

TOTAL: 46 PERIODS

N

Dr. N. GUNASEKARAN ME.Ph.D Professor & Hgad

Department of Mechara Enginnering

KPR Institute ol Enpineering & Tochnology

Aan

cOURSE PLAN (Theory

KPR Institute of Engineering and Tochnology

(Autononous) Avlnanht toul, Aranur, Colmbatorm 0441 407

IAUNUut VOND

Dept.: Mechanieal Engineering

Name/Dept.: V. BHUVANESWAR/ Moch Yenr/Sem IV/ VII- A, B, C Non Deutructlve Testing and Evaluatlon

Subfeet llours 5

Requred Code MEB007 llours Planned 45

POs a, d, o, m Pre-Requisite EMM

Course T'arget 85%

Course Objectives:

To study and understand the various Non Destructive Evaluation and Testing methods, theory and their industrial applications.

2. To develop the skills, to cxamine the materials and components by NDT methods to

increase the product quality Course Outcomes:

Upon successful completion of this course, the student will be able to

I Explain the fundamental concepts of NDT (C 406B. 1)-KI level

2. Discuss the different methods of NIDI: (C 406B. 2)- KI level

3. Explain the concept of Thermography and Eddy current testing (C 406B. 3) - K2 level

4. Explain the concept of Ultrasonic Testing and Acoustic Emission (C 406B. 4) - K2

level

5. Explain the concept of Radiography (C 406B. 5)- K2 level

6. Evaluate the components physical using NDT & E methods (C 406B. 6)- K2 level

CO-PO Mapping: (Low 1; Medium-2: High-3)

POs &PSOs COs PO

PO5 P06 PO7 PO08 ()(h)

PO2 PO3 PO4 PO9 PO10 PO11 PO12 PSOI PSO2 (b) (c)(d) (e) ( ) (k) (0) (m) (n) ()

I3 C406B.1 3

C406B.2 2

ACO1 Form No: 2020. AC 02. 02a. 00 KPR Insttute of Engg and Technology, Colmbatore 641 407

coURSE PLAN (Theory) 2 3 C406B.32

2 3 C406B.4 3

2 C406B.5 2

2 C406B.63 3 1

C406B

(Overall mapping is calculated by taking the average of the mapped cell))

Strengthening of PO & PSO: (Content beyond syllabus/Industrial visit/Laboratory experimenty Guest Lecture/ Seminar or Workshop/ Hands-on training/Mini project or Working models)

PO &PS0 strengthening

PO 9 (2) PO 10 (11)

Activity/Topic Delivered by Related Co Case study / Seminar presentation Students group activity All COs

Distribution of Bloom's Skills:

Subjeet Nature Analytical Subject with Lower Order Thinking Skill

Total Bloom's Skills C406B.1 C406B.2 C406B.3 C406B.4 C406B.5 C406B.6 Percenta Lower Order Thinking Skills

(LOTS) (Remember, Understand, Apply)

100% 100% 100% 100% 100% 100% 100%

Higher Order Thinking Skills (HOTS) (Analyze, Evaluate, Create)

Distribution of Marks in Assessment Methods:

Direct Assessment Methods Max. C406B C406B C406BC406B C406B C406B Marks 1 2 3 4 5 6 Internal Assessment Test 1

50 30 20 Internal Assessment Test 2 50 30 20 Internal Assessment Test 3

100 20 40 40

MCO/Quiz/ Open Book Test/ Class Test Objective type test - 1 10 10

MCO/Quiz / Open Book Tesu Class Test/ Objective type test-2 10 10

ACO1 Form No.: 2020. AC 02. 02a. 00 KPR Institute of Engg and Technology, Colimbatore 641 *

COURSE PLAN (Theory) MCO Quiz/ Open Book Tesv Class Testu Objective type test - 3

10 10

Total Marks

40 40 230 50 30 40 30 Percentage of distribution

17 14 17 17 21 14 Mini Project (50 Marks) Laboratory Experiments (20 Marks) Seminar Case Study Presentation (20 Marks) (Industrial Case study/ Research articles Articles published in Magazines) - Individual & Group Evaluation before last working day

20 20 20 20 20 20

Action Plan & Action Taken:

Action taken Action Plan

(Yes/No) Classes have to be conducted as per the course plan NPTEL and other related videos have to be shown to the students Content beyond the syllabus on Inventory, NPV & IRR has to be taught to the students Previous university question papers have to be solved Objective type test (3 nos.) have to be conducted Class test has to be conducted on NDT methods and its application in real world Case study/Seminar presentation has to be given on Material examines by VT *Case study on NDT - Thermography and Eddy current Acoustic Emission Technique and Radiography

COURSE PLAN (Theory)

Unit I OVERVIEW OF NDT

Text and Reference Books: TI. Baldev Raj, T.Jayakumar, M.Thavasimuthu "Practical Non-Desiructive Testing, Narosa Publishing House, 2014. T2. Ravi Prakash, "Non-Destructive Testing Techniques", 1st revised edition, New Age Inicrnational Publisbers, 2010 R3. ASM Metals Handbook," Non-Destructive Evaluation and Quality Control", American Society of Metals, Meals Park, Ohio, USA, 200, Volume-17. R4. ASNT, American Society for Non Destructive Testing, Columbus, Ohio, NDT Handbook Vol 1. Leak Testing Vol. 2, Liquid Penetrant Testing, Vol 3, Infrared and Thermal Testing Vol 4, Radiographic Testing. Vol 5. Electromagnetic Testing, Vol. 6, Acoustic Emission Testing, Vol 7, Ultrasonic Testing

Target Lecture Hours: 09

Target Tutorial Hours: 09

SI. Period Date Topics to be Covered Book Actual Date of No. Reqd. No. Completion Mode of Teaching Remark 01 3/8/2020 NDT Versus Mechanical Testing Ti 3/8/2020 PPT and Online Overview of the Non-Destructive Testing Methods.

Detection of manufacturing defects and material

02 4/8/2020 1 TI 4/8/2020 PPT and Onine Ti PPT and Online

03 5/8/2020 5/8/2020 characterization

Detection of manufacturing defects and material TI PPT and Online 04 10/8/2020 1

1082020 characterization 05 11/8/2020 Relative merits and limitations Ti 11820200 PPT and Online 06 12/8/2020 Physical characteristics of materials TI 12 82020 PPT and Online Applications in NDT

Visual inspection

07 17/8/2020 TI 17/8/2020 PPT and Online 08 18/8/2020 TI 1882020 PPT and Online 09 19/8/2020 1 Unaided and aided Ti 19/82020 PPT and Online

*Chalk& Talk/ PPT/ Quiz/Role Play/ Seminar / Demo / Field Visit/ Case Study etc.

Faculty Prográm Coordinator

ACP1 Fonm No 2020 AC02 02a 00 KPR Ineihte of Enca and Tecboolcav. Coimbatore 641 40?

COURSE PLAN (Theory)

Unit Text and Reference Books:

T1. Baldev Raj, T.Jayakumar, M.Thavasimuthu

"Practical Non-Destructive Testing", Narosa Puhlishmg Huse, 21014

T2. Ravi Prakash, "Non-Destructive Testing Techniques", Ist revised editian, New Age Internatinal Puhlishers, 21010

R3. ASM Metals Handbook," Non-Destructive

Evaluation and Ouality Control", American sety of Metals, Metals

Park, Ohio, USA, 200, Volume-17.

R4. ASNT, American Society for Non Destructive Testing, Columbhus, Ohio, NDT Handhok, Vs. 1, Leak Testing,

Vol. 2, Liquid Penctrant Testing, Vol. 3, Infrared and Thermal Testing Vol. 4, Hadingapnc Testine, Vd 3,

Electromagnetíc Testing, Vol.6, Acoustic Emission Testing, Vol. 7, Utrasomic Testing

SURFACE NDE

METHODS

Target Lecture Hours: 09

Target Tutorial Hours: 09 Book

Actual Date of Mnde of Teachimg Memark

SL Period Topics to be Covered No. Completion

Date No. Reqd.

PPT and (mline

24/8/2020 Liquid Penetrant Testing Principles

TI 24/%/2129

01 25/%/21/29

PPI and me

Types and properties of liquid penetrants

Developers, advantages and limitations of various 02 25/8/2020

PPI and mkise

2 26/%/2029

03 26/8/2020 methods 31/22120 PPI 2nd nbine

Testing Procedure, Interpretation of results

Magnetic Particle Testing

Theory of magnetism, inspection materials

Magnetization methods

04 31/8/20200 1/9/20/20

PPT admlise

0S 1/9/2020

PPI 2d Onlite

T2 29 2129

06 2/9/2020 719 2520 &9/2920 99 202

T2 PPT and Ola

Interpretation and evaluation of test indicatios

Principles and methods of demagnetization

Residual magnetism

07 7/9/2020

PPT ad Ole

08 89/20220 T2 PPT and Onine

09 9/9/2020D

V Faculty

Program Coordinator

Form Na: 202 AC 82 0 KPR inste f Engg and Technoiogg. Coibaore 641 7

coURSE PLAN (Theory) Unit I11 Text and Reference Books: THERMOGRAPHY AND

EDDY CURRENT T1. Baldev Raj. TJayakumar, MThavasinuthu Practical Non-Destractive Testing. Naosa Publisg Bouse i

Kavi Prakash, Non-Destructive Testing Techniques", lst revised edition Nes Age ematiccel s

R5. ASM Metals Handbook." Non-Destructive Evaluation and Quality Contro. Ameria Socey ct s

Park, Ohio, USA, 200, VoBume-17. TESTING (ET)_ Target Lecture Hours: 09

R4. ASNT, American Society for Non Destructive Testing. Coumbas. Oio. NDT Haiook Vo 1. Leak Ts

Vol 2, Liquid Penetrant Testing, Vol 3. Infrared and Tbermal Testing Vol 4. Radiogp Tesn os

Electromagnetic Testing. Vol 6. Acoustic Emission Testing. Vol 7. Ultrasonic Tes Target Tutorial Hours: 09

SL Period

Actual Date of

No. Date Reqd.

Topics to be Covered Book No Completion

Mede of Teachiag Reri

0114/9/2020 Thermography- Principles S'a2 PPI

PPT 02 15/9/2020

Contact and non-contact inspection methods

Techniques for applying liquid crystals,

Advantages and linmitation 03 16/9/2020

Infrared radiation and infrared detectoS

04 05 22/9/2020

21/9/2020 PPT ai Oe

Instrumentations and methods and Applications

Eddy Current Testing

Generation of eddy currents and Properties of

eddy curents

T

PPTa O PPT ad 0

06 23/9/2020

T1

TI

07 28/9/2020 TI PPT O Eddy cument sensing elements, Probess

Instrumentation, Types of anrangemen

Applications, advantages, Limitaions,

Interpretation Evaluation.

08 29/9/20200

T 2sl PPT d O-

09 30/9/2020

V Faculty

Program�oordinator

AC01 Fom No: Z020. AC 02. 02a. 0o KPR

Insttute of Engo9 and Tec D.

Coimbatone 61 07

coURSE PLAN (Theory)_

TI. Baldev Raj.

T.Jayakumar,

M.Thavasimuthu

"Practical

Non-Destrucive

Tesnng". Nana

Publishing Hos

V4.

T2. Ravi

Prakash.

*Non-Destnuctive Testing

Tachniques".

1st evid

aitn New Age

intermanonal

Pablsderx

N0

R3. ASM

Metals

Handbook"

Non-Destnactuve

Evaluadon

and QualiFy Control".

Amercan

Sxicn of Mek Mesk

Park, Ohio, USA. 200,

Volume-17

Text and Reference

Books:

Unit 1V

T

AmsTican Society for Non

Destnuctive

Testng. Cohanmbus

Oh NDT Hanihk.Vd i. Leak Tesane

n 3. lnfrarmd

and Themmal

Tesang Vol. 4,

Ratngrapha Teson

Vol i

Remark

ULTRASONIC TESTING

TAND ACOUSTIC

MISSION (AE) -I

Vol 7Ulasn Testing

|Text and Reference Books:

T1. Baldev Raj, T.Jayakumar, M.Thavasimuthu "Practical Non-Destructive Testing", Narosa Publishing House, 2014.

T2. Ravi Prakash, "Non-Destructive Testing Techniques", 1st revised edition, New Age International Publishers, 20110

R3. ASM Metals Handbook," Non-Destuctive Evaluation and Quality Control", American Society of Metals, Metals

Park, Ohio, USA, 200, Volume-17.

R4. ASNT, American Society for Non Destructive Testing, Columbus, Ohio, NDT Handbook, VolL 1, Leak Testing,

Vol. 2, iquid Penetrant Testing, Vol. 3, Infrared and Thermal Testing Vol. 4, Radiographic Testing, Vol 5, |

Electromagnetic Testing, Vol. 6, Acoustic Emission Testing, Vol. 7, Ultrasonic Testing

Unit IV ULTRASONIC TESTING

(UT) AND ACOUSTIC

EMISSION (AE) Target Lecture Hours: 09

Target Tutorial Hours: 09

Actual Date of Mode of Teaching Remark SL Period Book No.

Date Topics to be Covered Completion No. Regd. PPT and Online Ultrasonic Testing-Principle T1 01 5/10/2020 PPT and Online T1 Transducers, transmission 02 6/10/2020

03 7/10/2020 T1 PPT and Online

Pulse-echo method

T1 PPT and Online Straight beam and angle beam,

04 12/10/2020 instrumentation

T1 PPT and Online Data representation, A/Scan, B-scan, C- 3ho

05 13/10/2020 Scan.

T1 PPT and Online Phased Aray Ultrasound

Time of Flight Diffraction Acoustic Emission Technique - Principle

AE parameters, and applications

06 14/10/2020

19/10/2020 T1 PPT and Online

07 08 20/10/2020 09 21/10/2020

T1 PPT and Online

T1 l20 PPT and Online

V Program Coordinator HoD Faculty

Text and Reference Books:

T1. Baldev Raj, T.Jayakumar, M.Thavasimuthu "Practical Non-Destructive Testing", Naosa Publishing Hre. 214

T2. Ravi Prakash, Non-Destructive Testing Techníques", 1st revised edition, New Aze Internztiinal Pubisters, 2019

R3. ASM Metals Handbook," Non-Destructíve Evaluation and Quality Contro", American ity of Meals, Merzis

Park, Ohio, USA, 200, Volume-17.

R4. ASNT, American Society for Non Destructive Testing, Columbus, Ohío, NDT Hardbok,Vol. 1, Leek Testing

Vol. 2, Liquid Penetrant Testing, Vol. 3, Infrared and Thermal Testing Vol. 4, Padiogqhic Ttig, Vi 5,

Electromagnetic Testing, Vol. 6, Acoustic Emission Testing, Vol. 7, Utrasomic Testing

Unit V RADIOGRAPHY (RT)

Target Lecture Hours: 09

Target Tutorial Hours: 09

Actual Date ofMode of Teaching Completion SI. Period Remark Topics to be Covered Book No. Date

No. Reqd. 26/10/2020 Radiography Principle TI &T2 PPT and Onine

02 27/10/2020 Interaction ofX-Ray with matter, imaging, film T1 &T2 PPT and Online

Film less techniques, Types and use of filters and Ti&T2 PPT and Online 03 28/10/2020

screens

04 2/11/2020 1 Geometric factors, Inverse square, law, 23 ul

PPT and Online

TI & T2 PPT and Online

3/11/2020 Characteristics of films - graininess, density, T1& T2 05 speed, contrast

06 4/1 1/2020 Characteristic curves Bl PPT and Online

2 PPT and Online

PPT PPT and Online

Ti &T2 9/11/2020 Penetrameters, Exposure charts, Radiographic

equivalence Fluoroscopy- Xero-Radiography Computed Radiography, Computed Tomography

07 TI& T2 08 10/11/2020

09 11/1 1/2020 TI & T2

T1&T2 PPT and Online

V Faculty Programtoordinator

ACO1 Form No.: 2020. AC 02 02a oo KpD In.+i4. .

COURSE PLAN (Theory)

Text Books:

. Baldev Raj, T.Jayakumar, M.Thavasimuthu "Practical Non-Destructive Testing",

Narosa Publishing House, 2014.

2. Ravi Prakash, "Non-Destructive Testing Techniques", 1st revised edition, New Age

International Publishers, 2010

References:

1. ASM Metals Handbook, "Non-Destructive Evaluation and Quality Control",

American Society of Metals, Metals Park, Ohio, USA, 200, Volume-17.

2. ASNT, American Society for Non Destructive Testing, Columbus, Ohio, NDT

Handbook,Vol. 1, Leak Testing, Vol. 2, Liquid Penetrant Testing, Vol. 3, Infrared and

Themal Testing Vol. 4, Radiographic Testing, Vol. 5, Electromagnetic Testing, Vol.

6, Acoustic Emission Testing, Vol. 7, Ultrasonic Testing

3. Charles, J. Hellier, "Handbook of Nondestructive evaluation", McGraw Hill, New

York 2001.

4. Paul E Mix, "Introduction to Non-destructive testing: a training guide", Wiley, 2nd

Edition New Jersey, 2005

Link Sheets: (Provide additional references apart from prescribed text books, if any)

V HoD /2

Faculty Program Coordinator