24
Presented by: Ian Ireland Vice President, Technology Development Prairie BioGas Ltd.

Waste to Energy Using Vacuum Pyrolysis - Alberta CARE

Embed Size (px)

Citation preview

Presented by: Ian Ireland Vice President, Technology Development

Prairie BioGas Ltd.

Economically Viable Waste Diversion is Very Difficult

for Small to Medium Sized Communities

Transportation Costs

◦ Economic and environmental issues

Infrastructure

◦ Materials handling

Soft Markets

◦ Cost to communities: $50-$70+ per tonne recycled material

Materials not Currently Recyclable

2

• Poor Environmental Outcome

• Toxic leachate

• GHG emissions – CO2 and CH4

• Construction and Operating Costs

• Lined cells with leachate collection

• Multi-million dollar outlay

• Higher tipping fees

• Regulatory Changes

• Waste diversion mandates

3

Vacuum Pyrolysis for Solid Waste Resource

Recovery

Carbon Neutral Energy Harvest from Organic Waste

◦ Maximize the extraction of carbon

◦ Maintain the highest energy values

◦ Achieve the best economic results

◦ Environmentally acceptable, renewable, alternative energy

Carbon Negative Value Added Products

◦ Biochar

◦ Specialty chemicals

Compatible with Existing Recycling Programs

4

High Grade Recyclables Removed

◦ Identify materials that can be economically recycled elsewhere

◦ Source Separation or sort line

◦ Remaining organic material is pyrolysed locally

◦ Maximise the value chain

5

• Private company with offices in Regina and Lethbridge deploying technologies in solid waste treatment (build-own-operate plants)

Status

• Virtually anything organic including: Oily sludge / Municipal solid waste (MSW) / Biomass / Plastics / and many other

Waste / Feedstock

Types

• Raw: Non condensable gas / Biochar / Bio-oil / Water

• Value added: Power / Ag and horticultural products / Activated carbon / Specialty chemicals / Drop in transportation fuels

Output:

• Low capital cost: $2.5-$3.5 million (all in)

• Small footprint (15 tonnes) AND scalable up to 100 tonnes / day

• Multiple feedstocks Multiple outputs

Competitive Advantages:

• Municipalities of up to 100,000 residents

• Industrial operations or Biomass plants with high disposal costs / large energy requirements

Installation Target Types:

6

Thermal breakdown of organic substances in the absence of oxygen ◦ No oxidation ◦ NOT combustion

Outputs ◦ Combustible synthetic gas ◦ Bio-oil ◦ Biochar ◦ Water ◦ Heat

Can divert up to 85% of MSW from landfills

Developed in the 1800’s

◦ Town Gas

Pyrolysis of coal

Lighting, cooking and power

Replaced by natural gas

◦ Producer Gas

Pyrolysis of wood

First internal combustion engine

Replaced by gasoline

◦ Replaced by Cheap Fossil Fuels

8

Vacuum pyrolysis at low temperature (~500 ̊C)

◦ Slow pyrolysis

◦ Better quality products

Auger fed system

Externally heated with:

Natural gas

Diesel

Produced gas

9

Full system includes

◦ Shredders

◦ Drying

◦ Metals removal

◦ Biochar cooling

◦ Bio-oil condensation

◦ Water separation

◦ Water clean-up

10

Carboniser

Biochar

Bio-oil

Water

Municipal

Solid

Waste

Coarse

Shred

11

Metals

Removal

Fine

Grind

Drying

Syngas External

Heater Natural

Gas

Oil/Water

Mixture Condenser

Excess

Heat

Competitive Advantages

◦ Size

15 tonnes feedstock per day base unit

◦ Low capital cost

$2.5 - $3.5 million

◦ Scalability

Up to 100 tonnes feedstock per day

◦ Good quality products

◦ Small environmental footprint

◦ Positive cash flow

Energy

Value added products

Carbon credits

Non-Condensable Gas

◦ CO

◦ H2

◦ Methane

◦ Other light ends

Used Internally

◦ Burner fuel

◦ Offsets natural gas consumption

Can Be Converted to Gasoline

13

Water

◦ Residual moisture in feedstock

◦ Produced during pyrolysis

◦ Condensed with the bio-oil

◦ Separated

◦ Treated

◦ Suitable for industrial use

14

Yield

◦ 200 – 500 L/tonne of feedstock

Description

◦ Dark-brown, free flowing liquid fuel

◦ Acidic: pH 2-3

◦ Highly aromatic

◦ Heating value of approx 30 GJ/tonne

70% - 80% of diesel heating value

◦ Density: 0.85 – 1.05 g/mL

Feedstock dependent

◦ Comparable to a #4 heating oil

15

Immediate Applications

◦ Electricity generation

Eligible for $0.06/kWh incentive

Carbon credits

◦ Fuel for industrial machinery /

boilers

◦ Heating oil

Future Applications

◦ Heavy oil diluent

◦ Refinery feedstock

◦ Specialty chemicals

Aromatic compounds

16

Yield

◦ 250 – 350 kg/tonne of feedstock

Specialised form of Charcoal

◦ High porosity

◦ High surface area

◦ Low bulk density

◦ High carbon content

50% - 85%

◦ Good heating value

Coal substitute

17

Immediate Application

◦ Electricity generation

Eligible for $0.06/kWh incentive

Carbon credits

Future Applications

◦ Activated carbon

◦ Carbon black

◦ Agricultural/Horticultural products

Synthetic Terra Preta

CARBnGRO®

◦ Carbon Sequestration

18

Amazonian Dark Earth

◦ Indigenous agricultural practices

Slash and burn agriculture

Midden piles

Increased carbon content

◦ Improved Soil Fertility

Plant growth and yield doubled

Improved water and nutrient retention

◦ Stable

Up to thousands of years

Sequestered carbon

19

Biochar Based Hydroponic Growth Medium

◦ Developed by AI – TF (formerly ARC)

Replaces coconut coir, peat moss, and sawdust

Equal or better yields for cucumbers, peppers and tomatoes

Can be reused

◦ PBL holds the licensing rights for CARBnGRO®

Market to commercial greenhouses

Market to the home gardener

20

Reducing Atmospheric CO2 Levels

◦ Large biomass component of MSW

Food waste

Green waste

Paper/cardboard

Lumber

◦ Plants take in atmospheric CO2 to grow

◦ Biochar locks the carbon away

Stable for hundreds to thousands of years

Unavailable to future plant growth

Successive generations take in more atmospheric CO2

21

Initial Economics Based on Waste to Energy

◦ Biochar and bio-oil as fossil fuel substitutes

Co-fired power generation

Expect 1.5 MWh capacity from 15 tonne/day system

◦ Low hanging fruit

100+ years of evidence

Guaranteed grid tie-in

$0.06/kWh incentive

Carbon credits

22

Detailed Economics (Waste to Energy)

◦ Project payout in 3-4 years

◦ No change in tipping fee structure

◦ Economics are even better for the other value added products.

23

PBL Vacuum Pyrolysis Technology is:

◦ Flexible Process equipment can be tuned to local market conditions

Scalable: 15 tonne/day to 100 tonne/day

◦ Economically Viable Low energy inputs

High value outputs and water for reuse

◦ Environmentally effective Improved recycling performance

Decreased landfill liability

No hazardous emissions

Integrates with existing recycling systems

Conclusion

24