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Economically Viable Waste Diversion is Very Difficult
for Small to Medium Sized Communities
Transportation Costs
◦ Economic and environmental issues
Infrastructure
◦ Materials handling
Soft Markets
◦ Cost to communities: $50-$70+ per tonne recycled material
Materials not Currently Recyclable
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• Poor Environmental Outcome
• Toxic leachate
• GHG emissions – CO2 and CH4
• Construction and Operating Costs
• Lined cells with leachate collection
• Multi-million dollar outlay
• Higher tipping fees
• Regulatory Changes
• Waste diversion mandates
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Vacuum Pyrolysis for Solid Waste Resource
Recovery
Carbon Neutral Energy Harvest from Organic Waste
◦ Maximize the extraction of carbon
◦ Maintain the highest energy values
◦ Achieve the best economic results
◦ Environmentally acceptable, renewable, alternative energy
Carbon Negative Value Added Products
◦ Biochar
◦ Specialty chemicals
Compatible with Existing Recycling Programs
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High Grade Recyclables Removed
◦ Identify materials that can be economically recycled elsewhere
◦ Source Separation or sort line
◦ Remaining organic material is pyrolysed locally
◦ Maximise the value chain
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• Private company with offices in Regina and Lethbridge deploying technologies in solid waste treatment (build-own-operate plants)
Status
• Virtually anything organic including: Oily sludge / Municipal solid waste (MSW) / Biomass / Plastics / and many other
Waste / Feedstock
Types
• Raw: Non condensable gas / Biochar / Bio-oil / Water
• Value added: Power / Ag and horticultural products / Activated carbon / Specialty chemicals / Drop in transportation fuels
Output:
• Low capital cost: $2.5-$3.5 million (all in)
• Small footprint (15 tonnes) AND scalable up to 100 tonnes / day
• Multiple feedstocks Multiple outputs
Competitive Advantages:
• Municipalities of up to 100,000 residents
• Industrial operations or Biomass plants with high disposal costs / large energy requirements
Installation Target Types:
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Thermal breakdown of organic substances in the absence of oxygen ◦ No oxidation ◦ NOT combustion
Outputs ◦ Combustible synthetic gas ◦ Bio-oil ◦ Biochar ◦ Water ◦ Heat
Can divert up to 85% of MSW from landfills
Developed in the 1800’s
◦ Town Gas
Pyrolysis of coal
Lighting, cooking and power
Replaced by natural gas
◦ Producer Gas
Pyrolysis of wood
First internal combustion engine
Replaced by gasoline
◦ Replaced by Cheap Fossil Fuels
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Vacuum pyrolysis at low temperature (~500 ̊C)
◦ Slow pyrolysis
◦ Better quality products
Auger fed system
Externally heated with:
Natural gas
Diesel
Produced gas
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Full system includes
◦ Shredders
◦ Drying
◦ Metals removal
◦ Biochar cooling
◦ Bio-oil condensation
◦ Water separation
◦ Water clean-up
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Carboniser
Biochar
Bio-oil
Water
Municipal
Solid
Waste
Coarse
Shred
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Metals
Removal
Fine
Grind
Drying
Syngas External
Heater Natural
Gas
Oil/Water
Mixture Condenser
Excess
Heat
Competitive Advantages
◦ Size
15 tonnes feedstock per day base unit
◦ Low capital cost
$2.5 - $3.5 million
◦ Scalability
Up to 100 tonnes feedstock per day
◦ Good quality products
◦ Small environmental footprint
◦ Positive cash flow
Energy
Value added products
Carbon credits
Non-Condensable Gas
◦ CO
◦ H2
◦ Methane
◦ Other light ends
Used Internally
◦ Burner fuel
◦ Offsets natural gas consumption
Can Be Converted to Gasoline
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Water
◦ Residual moisture in feedstock
◦ Produced during pyrolysis
◦ Condensed with the bio-oil
◦ Separated
◦ Treated
◦ Suitable for industrial use
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Yield
◦ 200 – 500 L/tonne of feedstock
Description
◦ Dark-brown, free flowing liquid fuel
◦ Acidic: pH 2-3
◦ Highly aromatic
◦ Heating value of approx 30 GJ/tonne
70% - 80% of diesel heating value
◦ Density: 0.85 – 1.05 g/mL
Feedstock dependent
◦ Comparable to a #4 heating oil
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Immediate Applications
◦ Electricity generation
Eligible for $0.06/kWh incentive
Carbon credits
◦ Fuel for industrial machinery /
boilers
◦ Heating oil
Future Applications
◦ Heavy oil diluent
◦ Refinery feedstock
◦ Specialty chemicals
Aromatic compounds
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Yield
◦ 250 – 350 kg/tonne of feedstock
Specialised form of Charcoal
◦ High porosity
◦ High surface area
◦ Low bulk density
◦ High carbon content
50% - 85%
◦ Good heating value
Coal substitute
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Immediate Application
◦ Electricity generation
Eligible for $0.06/kWh incentive
Carbon credits
Future Applications
◦ Activated carbon
◦ Carbon black
◦ Agricultural/Horticultural products
Synthetic Terra Preta
CARBnGRO®
◦ Carbon Sequestration
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Amazonian Dark Earth
◦ Indigenous agricultural practices
Slash and burn agriculture
Midden piles
Increased carbon content
◦ Improved Soil Fertility
Plant growth and yield doubled
Improved water and nutrient retention
◦ Stable
Up to thousands of years
Sequestered carbon
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Biochar Based Hydroponic Growth Medium
◦ Developed by AI – TF (formerly ARC)
Replaces coconut coir, peat moss, and sawdust
Equal or better yields for cucumbers, peppers and tomatoes
Can be reused
◦ PBL holds the licensing rights for CARBnGRO®
Market to commercial greenhouses
Market to the home gardener
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Reducing Atmospheric CO2 Levels
◦ Large biomass component of MSW
Food waste
Green waste
Paper/cardboard
Lumber
◦ Plants take in atmospheric CO2 to grow
◦ Biochar locks the carbon away
Stable for hundreds to thousands of years
Unavailable to future plant growth
Successive generations take in more atmospheric CO2
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Initial Economics Based on Waste to Energy
◦ Biochar and bio-oil as fossil fuel substitutes
Co-fired power generation
Expect 1.5 MWh capacity from 15 tonne/day system
◦ Low hanging fruit
100+ years of evidence
Guaranteed grid tie-in
$0.06/kWh incentive
Carbon credits
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Detailed Economics (Waste to Energy)
◦ Project payout in 3-4 years
◦ No change in tipping fee structure
◦ Economics are even better for the other value added products.
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PBL Vacuum Pyrolysis Technology is:
◦ Flexible Process equipment can be tuned to local market conditions
Scalable: 15 tonne/day to 100 tonne/day
◦ Economically Viable Low energy inputs
High value outputs and water for reuse
◦ Environmentally effective Improved recycling performance
Decreased landfill liability
No hazardous emissions
Integrates with existing recycling systems
Conclusion
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