© 2019 AVEVA Group plc and its subsidiaries. All rights ... AWC NA... · Reusability of Content and Multi-site MES Approach 2. Standardize • Single plant or Multi sites environments

© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.

Presented by:

Session ID: PO-13

Digitize your plant with Model Driven MES


JP (Jean-Pierre) Caron, Product Manager MD MES Content

November 14th, 2019

Agenda


Part 1: Model Driven Overview

Digitization using Model Driven MES

Model Driven Use case

Part 2: Model Driven MES Roadmap

Model Driven Content current release

Next Release Sneak Peek

Model Driven MES Overview


MARKET ENVIRONMENT

Digital Transformation – A Business Imperative

Empower Employees

Engage Customers

Transform Offerings

Optimize Operations

• Transform the way work is executed across a team of roles

• Enable Collaboration between teams and roles naturally

• Measure and improve process and operations performance

• Ability to continuous improve efficiency and adopt change

• Safety/ Regulation compliance• Farm to fork traceability• Faster New Product Introduction

• Increased Services• Demand Driven• New Business models

Commodity Prices and Oversupply

Competition and Consolidation

Environment, Quality, Safety

Regulations

GeopoliticalUncertainties

Generation Shift

Pace of Change

488,000 Unfilled Manufacturing Jobs in the U.S.

World Class OEE:

85%Avail: 90%Perf.: 95%Quality : 99.9%

US Food Recalls: 2018: 7032017: 8172016: 905

Enabling the Digital Transformation of Operational Processes

1. Digital Transformation

• Assess and document current processes in place along with

touch points to other systems (automation, lab etc.)

• Model processes as workflows and user interfaces. Integrate

with MES, System Platform and other systems

• Digital workflow execution and enforcement with full audit

trail

1 2 3Digitize Standardize Improve

Operational processes

and information to enable

efficiency and transparency

Global best practices for

a consistent approach to

compliance and operations

Continuously improve

operational processes and

adapt to changing requirements

Digital

Reusability of Content and Multi-site MES Approach

2. Standardize

• Single plant or Multi sites environments

• Account for needed variations between sites

• Create library of practices that are centrally governed

• Define Plant Performance metrics to be measured

• Build deployable packages and push to the sites











Package of

Processes & UIs

V5.1 V2.3

V7.2 Current

Site

Repository

Aveva

The MES continuous Improvement

3. Improve

• Continuous improvement of processes based on rich

data collection and KPI monitoring

• Manage governance of the solution centrally with

remote deployment and support of content (Process

and UIs) packages











Model driven MES approach


Operational Activities Modeling & Execution

- Production Process model with execution and

data collection rules, and specification data

- Information model for accessing and storing work

planning and execution data + KPI’s in real time

- Workflow model defining the procedures and

collaboration of work execution and data collection

- Configurable User Interface to our customers

operational activity practice Business RulesUser Interfaces

- Equipment model with integration to process data

and event detection for automatic data collection,

parameter value download and enforcement of

rules and BOM through e.g. Barcode or RFID Physical Model

Process Model, Product and Work Specifications

Integration

Integration

Available from AVEVA or Practice PartnersOut of the Box Software – CF Support

TemplatizationDelivery Approach for Model Driven MES

Fully Automated

Fully Manual

…Customer

SitesReusable Engineering

and Templates

▲ Line Operations Templates

▲ Performance

▲ Operations

▲ Quality /SPC*

▲ Inventory

▲ Recipe Management*

▲ Logbook

▲ Model Builder

Customer Templates &

Solutions

▲ Partner reusable engineering and templates

▲ Multi-site customer templates

Customer NeedsProductization

Commercial Products

Platforms

Enterprise MES

Plant MES

▲ Performance*

▲ Quality*

▲ Operations*

▲ Inventory*

Out of Box Content/Packaged

▲ WO Mgmt..

▲ Job Mgmt..

▲ Bulk Inventory Mgmt.

▲ Moveable/Pallet Mgmt.*

▲ Quality Sampling*

▲ Quality SPC*

MDM Modules Packaged Solutions

any

Devices

System Platform

Enabling consistent Efficiency and Compliance of Manufacturing Processes across the Business


People

Process Technology

Process Automation,Rules Enforcement & Governance

EmpowermentMobility & Collaboration

Reusability & Standardization, Lowering TCO

MD

Digital Workflow ManagementDigital User Experience

iPad

Surface

iPhone

Desktop

Operational Framework Production Model

Model Driven – A Process Based Approach


Have the people meet the systems

The Equipment and Systems

Operator Supervisor Maintenance

QualityManagement

Meet the Team


• A work order is created with Start – Up check prerequisites

Wonderware

MES

Workflows - Operator Check list

• If start is confirmed by operator, the work order will start asynchronously

• Start result is sent to operator

• Operator completes the checklist

• Uncomplete actions will

require supervisor approval before work order start

Operator

• Receives a notification of work order start

request• Validates details

and approves or rejects the request

Supervisor

• Is notified of approval or reject

• In case of approval,

Operator will confirm work order start

Operator

Demo – Operator Check list


• Video Here

Moving beyond traditional MES Benefits


• Drive higher levels of efficiency, collaboration and

agility in plant operations, by digitally transforming

work processes and data collection procedures.

• Shorten the time to value for multi site operational

excellence initiatives with tools and support for

capturing best practices for reuse and standardisation

• Reduce the total cost of manufacturing IT ownership

through harmonisation of technology and applications

across the enterprise.

Requires Digital Transformation of Work Processes and Team Collaboration

Source: TechValidate

Achievements of AVEVA Manufacturing Operations Management software users in single and multi-plant implementations

0

20

40

60

80

100

120

Plant 1 Plant 2 Plant 3 Plant 4

Model Driven Approach

Model Driven MES Roadmap


MOM Roadmap – Out of Box MDM

MES 2017 R2MES 2017EI 2017

MDM 2.0Inventory

Mgmt.

MDM 3.0PerformanceMgmt. Ph. 1

Workflow

Management

Manufacturing

Execution

System

MDM 1.0Work-Order and

Job Mgmt.

MDM 4.0Perf. Ph. 2

Quality Mgmt.

Increasing capabilities to MES Content

Model DrivenApplications

Q3 2018 Q4 2018 Q1 2019 Q2 2019 Q3 2019 Q4 2019 2020

MES 2020EI 2017 R2

WM 2017 R2 U1

WM 2017 R2 U2

WM 2019 WM 2020

TodayAVEVA Insight(On going)

Model Driven MES application

• Standard MES packages

(Module)

• Can be found on the

Tech support web site at

no extra cost


MDM Overview


MES Master Data

Factory representing real world examples

Work Order Management

Management of production order and associated Master data

Job ManagementThe ability to execute portion or work orders on

specific pieces of equipment

PerformanceManagement

QualityManagement

InventoryManagement

The ability to manage Inventory and Material reception.

Ability to manage downtime and Monitor OEE

Ability to manage Quality Sampling and SPQ Charts

MES WO Management content

• View, Create, Edit, Delete, Cancel and Release

Work Order

• Review Bill of Material

• Review Specifications

• Includes Help



WO List & details

BOM List & details

Spec List & details

MDM Overview


MES Master Data







QualityManagement

InventoryManagement




Inventory and Job Management Content in action


Typical MES Inventory Flow

Shop floor storage location

Get from Warehouse

Return to Warehouse

Unit 1 Operation

Unit 2 Operation

Other systems

MES

Consume Produce Consume

WI P

Final Storage

Produce

Transfer to Warehouse

ERPShip

Finished

ERPReceive

Palettized

MES Receive

Bulk Receive

Bulk Material Reception


Receive

Video Here

Inventory Transactions


Inventory Management

Video Here

Job Management


Unit Operation

Video Here

System Platform / Visualization IntegrationEmbed MES WEB content into HMI Client

No re-engineering

required

WEB HMI

System Platform / Visualization Integration


Integrate WEB HMI into MES Client

HMI Graphics

InTouch OMI integration


Video Here

MDM Overview


MES Master Data







QualityManagement

InventoryManagement




Coming Next

Overall Equipment Effectiveness

• OEE is a very powerful metric and an industry standard for calculating manufacturing

operation effectiveness

• In a perfect world 100% OEE means that the equipment is running 100% of the time at

100% capacity and produce 100% good quality

• Availability (%) = Operating Time / Available Time

• Performance (%) = Total Production / (Target Production Rate x Operating Time)

• Quality (%) = Good Production / Total Production

• World Class OEE is 85%


Production Time Summary


Measuring productivity – identifies the % of manufacturing time that is truly productive

Total time for the Period

Available TimePlanned Idle & Downtime

Operating TimeUnplanned Downtime

Availability Loss

Total ProductionRunning Slow & Minor Stops

Performance Loss

Good ProductionScrap & Rework

QualityLoss

Performance Management Content Sneak Peek


In BETA NOW

• Video Here

Model-Driven MES

• Digital Work Management

• Allows to capture and standardize best practices

• Visualization & Mobility

• Empowers the mobile workforce on- and offline

• People and Systems Collaboration

• Protects investment in existing systems

• Standardization of Operational Processes

• Scalability and Adaptability to future business needs

• Modular Application Deployment

• Rapid multi-site deployment with reduced time to value

• Multi-Site Change Management & Agility

• Adaptability to changing business targets and conditions

•

The Value Delivered

Thoughts – Questions – Clarifications


Do not hesitate to contact me : [email protected]

linkedin.com/company/aveva

@avevagroup

ABOUT AVEVA

AVEVA is a global leader in engineering and industrial software driving digital transformation across the entire asset and operational l ife cycle of capital -intensive industries.

The company’s engineering, planning and operations, asset performance, and monitoring and control solutions deliver proven results to over 16,000 customers across the globe. Its customers are supported by the largest industrial software ecosystem, including 4,200 partners and 5,700 certified developers. AVEVA is headquartered in Cambridge, UK, with over 4,400 employees at 80 locations in over 40 countries.

aveva.com


THANK YOU

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© 2019 AVEVA Group plc and its subsidiaries. All rights ... AWC NA... · Reusability of Content and Multi-site MES Approach 2. Standardize • Single plant or Multi sites environments