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ENVIRONMENTAL MANAGEMENT SYSTEM FOR SUGAR FACTORIES
AND DISTILLERIES
Shiela Rose L. Martin
What is ISO?
• ISO – International Organization for Standardization
• Founded in 1947 by a group of delegates from 25 countries, the 67 original technical committees of ISO came together with a unified goal of ensuring products and services are safe, reliable, and of good quality. The very first ISO standard, called “ISO/R 1:1951” – was first published in 1951 to set a standard reference temperature for industrial length measurements.
Definitions -IMS
Integrated Management System:
• Management System that integrates multiple aspects of an organization’s systems and processes to one complete framework, enabling an organization to meet the requirements of more than one management system standard.
• This where an organization has a single Management System that is a combination of 2 or more Management System Standards (ISO 9001,14001,45001, 22000)
Management System Standard
• ISO 14001:2015 – Environmental Management System
• ISO 9001:2015 – Quality Management System
• ISO 45001:2018 – Occupational Health & Safety Management System
• ISO 2200:2018 – Food Safety Management System
5 key benefits
1. Demonstrate compliance with current and future regulatory requirements
2. Increase leadership and employee engagement in support in the organization’s objectives
3. Boost company reputation and confidence among stakeholders
4. Improve efficiency and reduce costs by integrating environmental issues in business strategies
5. Continuous improvement of the environmental performance of the organization’s
Benefits of getting certified
• Meeting legal requirements and improving the organization’s environmental performance
• Management commitment and employee engagement
• Business management, notably for meeting stakeholder requirements, improving public image, achieving strategic objectives, and integrating with business management systems
• Supplier environmental performance
• Providing a competitive advantage
• Providing financial benefit
Integrated Management Model
Annex SL Annex SL is a new management system format that helps streamline creation of new standards, and make implementing multiple standards within one organization easier.
Intent of Annex SL
High level structure
The foundation of the system
• The management principles
• Process approach
• Plan, Do, Check, Act cycle
• MS Model
• Risk-based thinking
7 Quality Management Principles
Process Approach
Understanding and managing interrelated processes as a system
contributes to the organization’s effective and efficiency in achieving its
intended results
Plan, Do, Check and Act Approach
P Establish the objectives of the system and its processes; resources needed to deliver results in accordance with customers requirements and the organizations policies; identify and address risks and opportunities
D
C
A
Implement what was planned;
Monitor and (where applicable) measure processes and products/services against the policies, objectives, requirements and planned activities, and report the results
Take actions to improve performance, as necessary
Needs and expectations of
interested parties
Internal & external
issues Context of the Organization
Intended outcomes
of IMS
Scope of IMS
MS Model
QMS Model
EMS Model
OH&S Model
Risk Based Thinking
• An organization needs to plan and implement
actions to address risks and opportunities
– a basis for increasing effectiveness of the
Management System, achieving improved
results and preventing negative effects.
• Risk – effect of uncertainty; it is often expressed in terms of a combination of the consequences of an event and the associated likelihood of occurrence.
• An effect can be positive or negative
• A positive deviation arising from a risk can provide an opportunity, but not all positive effects of risk results in opportunity
OVERVIEW OF ISO STANDARDS
What is ISO 14001?
• ISO 14001 is an internationally agreed standard that sets out the requirements for an environmental management system.
• An environmental management system helps organizations identify, manage, monitor and control their environmental issues in a holistic manner.
Evolution of ISO 14001 Standard
1996
2004
2015
First Edition
Second Edition
Third Edition
Risk Based and Life Cycle Thinking
Aims of EMS
Protect the environment by preventing or reducing adverse impacts
Mitigate impact of environmental conditions
Assist in conforming to compliance obligations
Enhancing environmental performance
Taking a life cycle perspective
Financial and operational benefits
Communicate with relevant interested parties
Intended outcomes
Protecting the environment by preventing or mitigating adverse environmental impact
Enhancement of environmental performance
Fulfilment of compliance obligations
Achievement of environmental objectives
Life Cycle
The life cycle stages include acquisition of raw materials, design, production, transportation, delivery, use, end-of-life treatment and final disposal
ISO 9001,14001 & 45001 requirements Mandatory Documents
QMS EMS OH&S
Scope of the QMS 4.3 Scope of the Environmental Management
4.3
Scope of the OH&S management system (clause 4.3)
4.3
Quality policy 5.2 Environmental Policy 5.2 OH&S policy (clause 5.2)
5.2
Procedure for Identification and Evaluation of Environmental Aspects (including criteria fro determining the significance)
6.1.2
Responsibilities and authorities within OH&SMS (clause 5.3)
5.3
Quality objective 6.2 Environmental Objectives and plans for achieving them
6.2.1
OH&S process for addressing risks and opportunities (clause 6.1.1)
6.1.1
Criteria for evaluation and selection of suppliers
8.4.1 Operational Control Procedures 8.1
Methodology and criteria for assessment of OH&S risks (clause 6.1.2.2)
6.1.2.2
OH&S objectives and plans for achieving them (clause 6.2.2)
6.2.2
Procedure for Emergency Preparedness and Response
8.2 Emergency preparedness and response process (clause 8.2)
8.2
Mandatory Records
QMS EMS OH&S
Monitoring and measuring equipment calibration records
7.1.5.1 Risk and opportunities that need to be addressed
6.1.1
OH&S risks and opportunities and actions for addressing them
6.1.1
Records of training, skills, experience and qualifications
8.2.3.2 Compliance obligations record 6.1.3, 9.1.2
Legal and other requirements 6.1.3
Record about design and development outputs review
8.3.2 Competence records 7.2 Evidence of competence 7.2
Records about design and development inputs
8.3.3 Evidence of communication 7.4 Evidence of communications 7.4.1
Records of design and development controls
8.3.4 Monitoring Performance Information
9.1.1 Plans for responding to potential emergency situations
8.2
Records of design and development outputs
8.3.5 Calibration Records for Monitoring and Measurement Equipment
9.1.1
Results on monitoring, measurements, analysis and performance evaluation
9.1.1
Design and development changes records
8.3.6 Internal Audit Program and Results
9.2.2
Maintenance, calibration or verification of monitoring equipment
9.1.1
Characteristics of product to be produced and service to be provided
8.5.1 Management Review Results 9.3
Compliance evaluation results 9.1.2
Records about customer property
8.5.3 Nonconformities and Corrective Action
10.2 Internal audit program 9.2.2
ISO 9001,14001 & 45001 requirements
Mandatory Records
QMS EMS OH&S
Production/service provision
change control records 8.5.6
Internal audit report 9.2.2
Record of conformity of
product/service with acceptance
criteria
8.6
Results of management review 9.3
Record of nonconforming outputs 8.7.2
Nature of incidents or
nonconformities and any
subsequent action taken
10.2
Monitoring and measurement
results 9.1.1
Results of any action and
corrective action, including their
effectiveness
10.2
Internal audit program 9.2 Evidence of the results of continual
improvement
10.3
Results of internal audits 9.2
Results of the management review 9.3
Results of corrective actions 10.1
ISO 9001,14001 & 45001 requirements
4 Context of the organization Refer to clause 4 ISO 9001,14001,45001
4.0 Context of the Organization Refer to clause 4.0 ISO 9001,14001,45001
Organization must consider both the internal and external issues that are relevant to its purpose and its strategic direction and that affect its ability to achieve;
QMS - the intended result(s) of its quality management system.
EMS - the intended outcome(s) of its environmental management system.
OH&S – the intended outcome(s) of its OH&S management system.
4.1 Understanding the organizations and its context Refer to clause 4.1 ISO 9001,14001,45001
4.2 Understanding the needs and expectations of interested parties
Refer to clause 4.2 ISO 9001,14001,45001
Customers
Communities
Supplies
Regulators
NGOs
Inventors
Employees
Need
s a
nd
exp
ecta
tio
ns
(Req
uir
em
en
ts)
Relevant mandatory
& voluntary
requirements
Compliance
obligations (see 6.1.3)
– only for EMS
4.3 Scope of IMS Refer to clause 4.1 ISO 9001,14001,45001
Co
nfo
rmit
y w
it IS
O
9001,1
4001 &
45001
Establish
Implement
Maintain
Continually
improve
5 Leadership Refer to clause 5 ISO 9001,14001,45001
Leading people
Influencing people
Commanding people
Guiding people
5.1 Leadership & Commitment Refer to clause 4.1 ISO 9001,14001,45001
Demonstrate leadership and commitment through the following;
Accountable for effective of IMS
Quality policy & objectives – Compatible with the context and strategy
Ensure integration IMS requirements into core business process
Promote the use of process approach and risk based thinking
Provide resources Communicate importance
Ensure IMS achieve intended results
Engage, direct and support other persons to contribute to
the effectiveness if IMS
Promote improvement
Support other relevant management roles to demonstrate
their leadership
5.2 Policy Refer to clause 5.2 ISO 9001,14001,45001
Quality Environment OH & S
• Is appropriate to the purpose and Context of the organization and support its strategic direction
• Provides framework for setting objectives
• Includes commitment to satisfy applicable requirements
• Includes commitment to continual improvement of QMS
• Appropriate to the purpose and context of the organization including natures, scale & impacts
• Framework for setting objectives • Commitment protection, including
prevention of pollution and other commitments relevant to the context of the organization
• Commitment to fulfil compliance obligations
• Improvement to enhance environmental performance
• Includes a commitment to provide safe and healthy working conditions for the prevention of work related injury and ill health
• Provide framework for setting the OH&S objectives
• Includes a commitment to fulfil legal requirements
• Includes commitment to eliminate hazards and reduce OH&S risks
• Includes commitment to continual improvement of OH&S
• Commitment to consultation and participation of workers
Available and maintained as documented information
Communicated, understood and *applied within the organization
*Available to relevant interested parties,
as appropriate
5.3 Organizational roles, responsibilities and authorities Refer to clause 5.3 ISO 9001,14001,45001
Quality Environment OH & S
a. Ensuring that the QMS conforms to ISO 9001
b. Ensuring that the processes are delivering their intended outcomes
• Ensuring that the EMS conforms to the requirements of EMS standards
• Reporting on the performance of the environmental management system, including environmental performance, to top management
• Ensuring that the OH&S conforms to the requirements of this documents
• Reporting on the performance of the OH&S to top management
Note: while responsibility and authority can be assigned, ultimately top management is still accountable for functioning of the OH&S Management system
There is no requirement for appointing a “management representatives: however the responsibilities and authorities still remain.
6 Planning Refer to clause 6 ISO 9001,14001,45001
6.1 Action to address risks and opportunities Refer to clause 6.1 ISO 9001,14001,45001
External & Internal Issues Requirements Risks/Opportunities/ Compliance
Obligations 4.1 Understanding the organizations and its
context 4.2 Understanding the needs and
expectations of interested parties Give assurance to the IMS can
achieve its intended outcome
Prevent or reduce undesirable
effects, including the potential for
external environment conditions to
affect the organization
IMS PLANNING
Achieve continual improvement
6.1 Action to address risks and opportunities Refer to clause 6.1 ISO 9001,14001,45001
Note: the requirement on
“preventive action” has
been deleted
6.1.2 Environmental Aspects Refer to clause 6.1.2 ISO 14001
Activities, products, services
considering a life cycle
perspective.
Abnormal and potential
emergency situations
Change (planned or new
development)
Identify
Aspect-
Impact
Significant Aspects-
both adverse impacts
(threats) or beneficial
impacts
(opportunities)
Criteria
Documented information Communicate
internally (various
levels & functions)
Consider life cycle perspective during identify environment aspect
6.1.3 Compliance Obligations Refer to clause 6.1.3 ISO 14001
a) Determine and have access to the compliance obligations related to its environmental aspects;
b) Determine how these compliance obligations apply to the organization
c) Take these compliance obligations into account when establishing, implementing, maintaining and continually improving its EMS.
Compliance obligations can result in risks and opportunities to
the organization
Maintain documented information of its compliance obligations
6.1.4 Planning action Refer to clause 6.1.4 ISO 14001
6.2 Objectives and planning to achieve them Refer to clause 6.2 ISO 9001,14001 & 45001
6.2.2 Planning actions to achieve its objectives Refer to clause 6.2.2 ISO 9001,14001 & 45001
What will be done
What resources will be required
Who will be responsible
When it will be completed
How the results will be evaluated, including indicators for monitoring progress toward achievement of measurable environmental objectives
7 Support Refer to clause 7 ISO 9001,14001,45001
7.1 Resources Refer to clause 7.1 ISO 9001,14001 & 45001
Determine and
provide
resources
Establishment
Implementation
Maintenance
Continual
improvement
IMS
• Determine competency for those who
“affect the performance and effectiveness of the IMS”
(previously “affecting conformity to product
requirements”)
• Competent – education, training, experience
• Action to achieve competence can be include;
– Provision of training
– Mentoring
– Re-assignment of currently employed persons
– Hiring or contracting competent person
• Evaluate effectiveness of action
7.2 Competence Refer to clause 7.2 ISO 9001,14001 & 45001
Documented information on
competence
7.3 Awareness Refer to clause 7.3 ISO 9001,14001 & 45001
Quality/Environment/Safety policy
Relevant quality objectives/significant aspects & impacts/ Hazards & risks of their work
Contribute to the effectiveness of the QMS/EMS/OH&S, benefits of improved performance/enhanced environment
*Implication of not conforming to QMS/EMS/OH&S, not fulfilling the organization’s compliance obligations
• Organization shall ensure that persons doing work under the organization’s control are aware of
• Awareness
7.4 Communication Refer to clause 7.4 ISO 9001,14001 & 45001
7.4.2 Internal Communication Refer to clause 7.4.2 ISO 14001 & 45001
Communicate among various levels and functions, including communicating changes to EMS/OH&S
7.4.3 External Communication Refer to clause 7.4.3 ISO 14001 & 45001
EMS/OH&S
7.5 Documented information Refer to clause 7.5 ISO 9001, 14001 & 45001
ISO
14001:2015
9001:2015
45001:2018
7.5 Documented information Refer to clause 7.5 ISO 14001 & 45001
Control
Creating &
updating
Identification & description (title, date, author, reference number
Format (language, software version, graphics, media)
Review and approval
8 Operation Refer to clause 8 ISO 9001,14001,45001
8.1 Operation planning and control Refer to clause 8.1 ISO 9001, 14001 & 45001
OH&S 45001 Prevention of work related injury and ill health and is appropriate to the purpose, size and context of the organization
ISO 9001 Customer satisfaction
ISO 14001 Prevention of Pollution
Note: Different Management System will have different Operational Planning & Controls requirements
8.1 Operation planning and control Refer to clause 8.1 ISO 14001
• Establishing operating criteria for the process • Implement control of the processes
• Shall control the planned changes and review the consequences of intended changes
• Outsource process are controlled are influenced.
• Consistent with LIFE CYCLE PERSPECTIVE;
• Establish controls • Determine its environmental requirements for the procurement product and services • Communicate its relevant environmental requirements to external providers, including
contractors • Consider the need to provide information about potential significant environmental impacts
associated with transportation or deliver, use, end-life-treatment and final disposal of its products and services
8.2 emergency Preparedness and response Refer to clause 8.2 ISO 14001
a. Prepare to response by planning actions to prevent or mitigate adverse environmental impacts from emergency situation
b.Respond to actual emergency situations; c. Take action to prevent or mitigate to consequences of
emergency situations, appropriate to the magnitude of the emergency and the potential environmental impacts;
d. Periodically test the planned response actions, where practicable;
e. Periodically review and revise the processes and planned response actions in particular after the occurrence of emergency situations or tests;
f. Provide relevant information and training related to emergency preparedness and response
Establish
implement
maintain Co
nfo
rmit
y w
it IS
O
9001,1
4001 &
45001
9 Performance evaluation Refer to clause 9 ISO 9001,14001,45001
9.1 Monitoring, measurement, analysis and evaluation Refer to clause 9.1 ISO 9001, 14001 & 45001
9.1.2 Evaluation of compliance Refer to clause 9.1.2 ISO 9001, 14001 & 45001
9.2 Internal Audit Refer to clause 9.2 ISO 9001, 14001 & 45001
9.2 Internal Audit programme Refer to clause 9.1 ISO 9001, 14001 & 45001
9.3 Management review Refer to clause 9.3 ISO 9001, 14001 & 45001
a. the status of actions from previous management reviews;
b. changes in;
1. external and internal issues that are relevant to the environmental management systems
2. The needs and expectations of interested parties, including compliance obligations;
3. 3. its significant environmental aspects
4. 4. risk and opportunities
c. the extend to which environmental objectives have been achieved
9.3 Management review Refer to clause 9.3 ISO 14001
d. information on the organizations environmental performance, including trends in;
1. non conformities and corrective actions
2. Monitoring and measurement results
3. Fulfillment of its compliance obligations
4. Audit results
e. adequacy of resources
f. relevant communications from interested parties, including complaints
g. opportunities for continual improvement
9.3 Management review Refer to clause 9.3 ISO 14001
Output of the management system;
conclusion on the continuing suitability, adequacy and effectiveness of
the environmental management system
decisions related to continual improvement opportunities
decisions related to any need for changes to the environmental
management system, including resources
actions, if needed, when environmental objectives have not been
achieved
opportunities to improve integration of the environmental management
system with other business processes, if needed
any implications for the strategic direction of the organization
9.3 Management review Refer to clause 9.3 ISO 14001
10 Improvement Refer to clause 10 ISO 9001,14001,45001
10 Improvement Refer to clause 10 ISO 14001
Determine & select opportunities for
improvement
Implement actions
Improving products and services to meet
requirements
(also to address future requirements)
Correcting, preventing or reducing
undesired effects
Improving performance & effectiveness of
management system
Can include:
1. Correction
2. Corrective action
3. Continual improvement
4. Breakthrough change
5. Innovation
6. Re-organization
10.2 Nonconformity and corrective action Refer to clause 10.2 ISO 14001
a. react to the non conformity 1. take action to control and correct it
2. evaluate the need for action to eliminate the causes of the nonconformity, in order that it does not recur or occur elsewhere, by:
b. reviewing the nonconformity 1. determining the causes of the nonconformity
2. determining if similar non conformities exist, or could potentially occur
c. implement any action needed
d. review the effectiveness of any corrective action taken
e. make changes to the EMS, if necessary
corrective actions shall be appropriate to the significance of the effects of the non conformities encountered, including the environmental impacts
10.2 Nonconformity and corrective action Refer to clause 10.2 ISO 14001
React – control, correct & deal with consequences
Evaluate the need for action to prevent recurrence or occurrence elsewhere
Implement action
Review effectiveness
Update risks/opportunities
Make changes to MS if necessary
Nonconformity
10.3 continual improvement Refer to clause 10.3 ISO 14001
Result of analysis & evaluation Outputs from management review
IMS- suitability, adequacy & effectiveness
Continual improvement
Environmental laws applicable to Sugar factories & Distilleries
Significant Environmental laws applicable to Sugar factories & Distilleries
PD 1586 (Environmental Impact Statement System)
RA 8749 (Clean Air Act of 1999)
RA 9275 (Philippine Clean Water Act of 2000)
RA 9003 (Ecological Solid Waste Management Act of 2004)
RA 6969 (Toxic Substances and Hazardous Waste Control Act)
RA 9512 (Environmental Education Awareness Act)
PD 1586 (Environmental Impact Statement System)
RA 8749 (Clean Air Act of 1999)
RA 9275 CLEAN WATER ACT OF 2000
RA 6969 – TOXIC SUBSTANCES & HAZARDOUS WASTE ACT
• 2.0 CLASSIFICATION OF HAZARDOUS WASTES
• 3.0 CATEGORIES OF HAZRDOUS WASTE
GENERATORS
• 6.0 HAZARDOUS WASTE STORAGE AND
LABELLING
3.0 CATEGORIES OF HAZRDOUS WASTE GENERATORS
6.0 HAZARDOUS WASTE STORAGE AND LABELLING
6.0 HAZARDOUS WASTE STORAGE AND LABELLING
DENR ONLINE MANAGEMENT PLAN
• CHEMICAL CONTROL ORDER (CCO)
–Asbestos - DAO 2000-02
–Mercury and mercury compounds – DAO 1997-38
–Polychlorinated Biphenyls (PCBs) – 2004-01, MC
2015-004
–Cyanide and Cyanide Compounds – DAO 1997-39
– Lead and Lead Compounds – DAO 2013-24
–Ozone Depleting substances (ODS) – DAO 2013-25