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MAX-PLANCK-GESELLSCHAFT AC FHI Supported Nanoparticles: Catalysis and Characterization Friederike C. Jentoft Department of Inorganic Chemistry Fritz-Haber-Institut der Max-Planck-Gesellschaft Faradayweg 4-6, 14195 Berlin IMPRS “Complex Surfaces in Materials Science” Block Course SS 07 April 23, 2007

© F.C. Jentoft, Fritz Haber Instiw0.rz-berlin.mpg.de/imprs-cs/download/jentoft_imprs_ss07_supporte… · MAX-PLANCK-GESELLSCHAFT AC FHI Supported Nanoparticles: Catalysis and Characterization

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  • MAX-PLANCK-GESELLSCHAFT

    ACFHI

    Supported Nanoparticles:Catalysis and Characterization

    Friederike C. Jentoft

    Department of Inorganic ChemistryFritz-Haber-Institut der Max-Planck-Gesellschaft

    Faradayweg 4-6, 14195 Berlin

    IMPRS “Complex Surfaces in Materials Science”

    Block Course SS 07

    April 23, 2007

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    Outline

    1. Introduction into Heterogeneous Catalysis

    2. Motivation for the Use of Nanoparticles

    3. Properties of Nanoparticles

    4. Preparation Methods

    5. Supported Metals & Characterization

    6. Supported Metal Oxides & Characterization

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    Modern Catalysis Picture

    Reactants

    Products

    EA

    no catalyst

    Reaction coordinate

    Reactants

    Products

    EA

    catalyst

    Reaction coordinate

    Thermodynamics of reaction remain unchangedCatalyst influences reaction rate by changing the reaction coordinate and the nature of transition states or intermediates

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    Types of Catalysis

    Biocatalysiscatalyzed reactions where the catalyst is an enzyme

    Homogeneous catalysiscatalysis with the catalyst in the same phase as the reactant

    Heterogeneous catalysis1) catalysis with the catalyst in a different phase than the reactants, and 2) with the catalyst on solid, porous material or impregnated in such material

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    Minimal Number of Reaction Steps in Heterogeneous Catalysis

    1. Adsorption of reactant on catalyst surface

    AB

    2. Reaction

    3. Desorption of products from catalyst surface

    Gas or liquid phase

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    The Sabatier Principle

    Catalyst and reactants form a surface-adsorbate complex

    Catalyst must have affinity to reactant – should not be too high

    A+B+K

    P+K

    Reaction coordinate

    {A B}╪

    AK + BAKB

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    Motivation for Supported Metal and Metal Oxides: Catalytic Applications

    Cost

    Modified properties

    three-way converter

    NOx catalyst, stationary power plants

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    Three Way Converter

    Pt only Rh onlyPt and Rh

    Conv

    ersi

    on in

    %

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    Rh & Pt Price

    1 troy ounce = 31.1 g

    6200 US$/ troy ounce corresponds to about 146,586 € per kg

    1200 US$/troy ounce corresponds to about 28,371 € per kg

    Cost is an argument!

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    How Much Catalyst is Needed?

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    Bulk Catalysts

    Bulk large crystallite catalystLow surface area

    Fine particles catalystHigh surface area

    Material used more efficiently

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    Taylor’s Observations (1925)

    “the amount of surface which is catalytically active is determined by the reaction catalyzed”

    active sites / centers

    H.S. Taylor, Proc. Roy. Soc. A108 (1925) 105-111

    Hugh Stott Taylor (1890-1974)

    Professor of Physical Chemistry in Princeton

    deducted from the small amount of CO adsorbed on quartz that “only a small fraction of the surface is active”

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    Taylor’s Observations (1925)

    discussed the CO adsorption on Ni, “a concept of metal atoms detached to varying extents from the normal crystal lattice“ -“capable of adsorbing several molecular reactants”

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    Surface Reactivity?

    A cube consisting of 27 atoms has1 atom in the bulk6 atoms at the faces12 atoms at edges8 atoms at corners

    96% of atoms at surface

    A cube consistsing of 64 atoms has8 atoms in the bulk24 atoms at the faces24 atoms at edges8 atoms at corners

    87.5% of atoms at surface

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    Definitions

    Cluster in Inorganic Chemistry - Narrow Definition:Compounds with metal-metal bonds with at least 3 metal atoms

    Cluster – Extended DefinitionSmall groups of atoms (often used for metal oxides)

    NanoparticlesParticle with nano-dimensions

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    When to Consider Interface Thermodynamics?

    Interface contributions become important for particles < 1 µmSurface: A solid/liquid or solid/gas interface

    0,01 0,1 1 10 100 1000-420

    -400

    -380

    -360

    -340

    -320

    -300

    Δ fH

    m /

    kJ m

    ol-1

    Cube edge length / µm

    NaCl

    Graph after T. Grande, S. Stølen, Chemical Thermodynamics of Materials, Wiley 2003, p. 157

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    Surface Energy

    It costs energy to produce new surface area!Depends on number and strength of bonds that need to be broken

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    Surface Energy

    sdAdW γ=

    dVpdW =with p the pressure in N/m2

    with γ the surface energy in J/m2 = N/m

    sdAVdpSdTdG γ++−=

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    Examples

    Compound γ / J m-2

    LiF 0.34

    CaF2 0.45

    NaCl 0.227

    MgO 1.2

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    Minimization of Energy: Relaxation

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    Minimization of Energy: Relaxation

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    Mimimization of Energy: Reconstruction

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    Does a Particle Exhibit only one Type of Surface ?

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    Surface Structure

    different geometry and density

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    High Miller Index Planes

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    Surface Energy of Different Faces

    A.B. Mukhopadhyay, J.F. Sanz, C. B. Musgrave,Phys. Rev. B 73, 115330 (2006)

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    Wulff Construction

    Equilibrium shape

    1 cm2: 4 cm x 0.32 x 25.0 µJ/cm + 4 cm x 0.59 x 22.5 µJ/cm = 85.1 µJ

    (10) plane

    γ = 25 µJ/cm

    1 cm2: 4 cm x 25.0 µJ/cm = 100 µJ

    (11) plane

    γ = 22.5 µJ/cm

    1 cm2: 4 cm x 22.5 µJ/cm = 90 µJ

    2-dimensional crystal

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    Equilibrium Shape of Crystals

    total surface free energy should be at a minimum

    …often not in equilibrium!

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    Zeolite

    MoW5O14

    Defined Crystal Shapes

    all images: scanning electron microscopy

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    Silver IrO2

    Defined Crystal Shapes

    all images: scanning electron microscopy

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    Structure Sensitivity

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    Role in Catalysis? Structure Sensitivity!

    also: ammonia synthesis (reactions involving C-C, N-N bond breaking)

    C2H6 + H2 2 CH4

    rate per exposed metal surface area is a function of the metal particle size / the exposed crystal plane

    active site an ensemble of atoms

    example: the hydrogenolysis of ethane

    M. Boudart et al., Adv. Catal. 20 (1969) 153-177

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    Structure Insensitivity (1969)

    rate per exposed metal surface area is NOT a function of the metal particle size

    active site 1-2 atoms

    example: the hydrogenation of cyclohexene

    + H2

    M. Boudart et al., Adv. Catal. 20 (1969) 153-177

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    Electronic Properties of Different Crystal Planes

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    Polymorphy

    One compound can form different crystal structures

    TiO2: rutile, anatase, brookite

    SiO2: α- or β-quartz, α- or β-trydimite, α- or β-crystobalite

    ZrO2: monoclinic, tetragonal, cubic modifications…

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    Phase Stability: Al2O3 Phase Diagram

    McHale et al. Science 1997

    usually, α-Al2O3 is more stable than γ-Al2O3

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    Influence of Particle Size on Melting Point of Au

    Melting point can decrease drastically with decreasing particle size!

    Ph. Buffat, J. P. Borel, Phys. Rev. A 13 (1975) 2287-2298

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    Catalytic Activity of Gold

    otherwise inert elements can become catalytically active when inthe form of small particles

    Fuel cell problemFuel cells use H2 and O2 (air) as feed

    H2 can be produced via reforming

    removing traces of CO from H2 (CO would poison electrode)

    Oxidize CO to CO2 without oxidizing H2 to H2O

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    Catalytic Activity of Gold

    CO

    H2

    Torres Sanchez, Ueda, Tanaka, Haruta, J. Catal. 168 (1997) 125-127

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    Key Catalyst Properties (I)

    Activity

    Selectivity

    AB

    C

    A B C

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    Key Catalyst Properties (II)

    Stability

    200 400 600 800 10000

    20

    40

    60

    80

    100

    Yiel

    d (%

    )

    Catalyst lifetime / days

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    Small Particles are Instable vs. Large Particles

    0,01 0,1 1 10 100 1000-420

    -400

    -380

    -360

    -340

    -320

    -300

    ΔfH

    m /

    kJ m

    ol-1

    Cube edge length / µm

    NaCl

    Nanoparticles must be stable under activation and reaction conditions

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    Catalyst Form

    Fixed bed reactor

    A

    B

    Fluids do not pass easily through fine powder bed, large pressure drop

    Catalyst needs a form

    extrudates

    honeycomb

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    How to Prepare Nanoparticles

    molecularly dispersed species (ions or clusters in solution)

    bulk species

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    How to Prepare Supported Nanoparticles

    molecularly dispersed species (ions or clusters in solution)

    bulk solid species

    SUPPORT

    gas phase species

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    Nature of Support

    High surface area support wantedSupport often also consists of nanoparticles!

    transmission electron microscopy: Rh/SiO2

    ZrO2

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    Literature

    B.C. Gates: Catalytic Chemistry, John Wiley & Sons, New York 1997

    A.W. Adamson, A.P. Gast: Physical Chemistry of Surfaces, 6th ed., John Wiley & Sons, New York 1997

    G. Ertl, H. Knözinger, J. Weitkamp: Handbook of Heterogeneous Catalysis, Wiley-VCH, Weinheim 1997

    S. Stølen, T. Grande: Chemical Thermodynamics of Materials, John Wiley & Sons, New York 2003

    Supported Nanoparticles:�Catalysis and Characterization��Friederike C. JentoftOutlineModern Catalysis PictureTypes of CatalysisMinimal Number of Reaction Steps in �Heterogeneous CatalysisThe Sabatier PrincipleMotivation for Supported Metal and Metal Oxides: �Catalytic ApplicationsThree Way ConverterRh & Pt PriceHow Much Catalyst is Needed?Bulk CatalystsTaylor’s Observations (1925)Taylor’s Observations (1925)Surface Reactivity?DefinitionsWhen to Consider Interface Thermodynamics?Surface EnergySurface EnergyExamplesMinimization of Energy: RelaxationMinimization of Energy: RelaxationMimimization of Energy: ReconstructionDoes a Particle Exhibit only one Type of Surface ?Surface StructureHigh Miller Index PlanesSurface Energy of Different FacesWulff ConstructionEquilibrium Shape of CrystalsDefined Crystal ShapesDefined Crystal ShapesStructure SensitivityRole in Catalysis? Structure Sensitivity!Structure Insensitivity (1969)Electronic Properties of Different Crystal PlanesPolymorphyPhase Stability: Al2O3 Phase DiagramInfluence of Particle Size on Melting Point of AuCatalytic Activity of GoldCatalytic Activity of GoldKey Catalyst Properties (I)Key Catalyst Properties (II)Small Particles are Instable vs. Large ParticlesCatalyst FormHow to Prepare NanoparticlesHow to Prepare Supported NanoparticlesNature of SupportLiterature