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گروه توسعه شیرآالت صنعتی نیک گسترNeak Gostar Industrial Valves Development Group

www.neakvalve.com

لیست مندرجات

آشنایی با گروه توسعه شیرآالت صنعتی نیک گستر(NEAK VALVE) نسخه فارسی

آشنایی با گروه توسعه شیرآالت صنعتی نیک گستر(NEAK VALVE) نسخه انگلیسی

و جانمایی کارخانه و فاز توسعه نقشه

پروانه بهره برداری

لیست تامین کنندگان اتاق های بازرگانی و عضویت در مجامع و

چارت سازمانی

اعتبارنامه مالی

محدوده تولیدات

گواهینامه انطباق محصول با استاندارد های اروپا(CE)

گواهینامه انطباق محصول با استاندارد هایAPI

گواهینامه هایISO -ISO 10002 ,ISO 9001:2015 ,ISO 14001 ,OHSAS 1800T

لیست استانداردهای مورد استفاده

لیست نرم افزارهای مورد استفاده

ن آالت اصلییلیست ماش

مشتریان

سوابق اجرایی و پروژه ها

QCP

ITP

کیفیت خط مشی نظام مدیریت

اطالعات تماس با نیک گستر

گستر نيک صنعتی شيرآالت توسعه گروه با آشنايی

(Neak Valve)

(NEAK VALVE)گستر الت صنعتی نيک آآشنايی با گروه توسعه شير

توليد کننده شير آالت کنترلی ( اولين NEAK VALVEنيک ولو )گروه توسعه شير آالت صنعتی نيک گستر با نام تجاری

صنايع نفت، گاز و پتروشيمی در ايران می باشد.

شروع به کار نموده با اهداف بلندمدتاين شرکت در سال اقتصاد مقاومتی و با هدف بومی سازی و ايجاد توانمندی داخلی

ت پشتيبانی ساخت و تهيه کاالی نفت و شرکت صنايع پتروشيمی خليج فارس است. صالحيت فنی اين گروه به تاييد شرک

رسيده و در ليست بلند شرکت نفت نيز به ثبت رسيده و امکان حضور در مناقصات شرکتهای متعدد در حوزه نفت و گاز و

پتروشيمی را دارا می باشد.

، تحويل در کوتاه ترين زمان ممکن با قيمت رقابتی بهسياست اصلی اين شرکت رعايت الزامات فنی و کيفيت در پروژه

فرمايان می باشد. کار

شامل موارد ذيل می باشد: حوزه توليدات و خدمات اصلی اين شرکت

1- Ball Valve 1500فشار کاری ”46 تا ”1از

2- Control Valve ساختارها اعم از سايزها و و با انواع Check Valveو Globe Valveدر تمامی

Actuator .های هيدروليکی، الکتريکی و بادی

شات -3 سفار ست کارفرما عالوه بر امکان توليد اقالم فوق، امادگی اخذ صورت درخوا شيرآالت: در ساير

دارد. خاص نيز در مجموعه وجود

.ر و نگهداری شير آالت با داشتن تيم های مجرب اجرايیارائه خدمات تعمي -4

سايی و در ارتباط تامين -5 شنا ست که باتوجه به شرکت ا سته بعدی خدمات اين شيرآالت نيز ب لوازم يدکی

بودن با شرکتهای متعدد اروپايی، کره جنوبی و ايرانی قابليت تامين لوازم يدکی نيز به صورت تخصصی در

اين مجموعه وجود دارد.

معتبیر دانشیگاهی کیه در ايین زمينیه ارائه خدمات طراحی و مهندسی و مشاوره فنیی توسیا اسیاتيد -6

دارای سوابق علمی و تجربی و ثبت اختراعات بیوده و در حیال همکیاری بیا ايین مجموعیه میی باشیند

خیود مشیتريانه بی ارائیه آن بیهر مفتخینيز از جمله خدمات ويژه و کم نظيری است که ايین مجموعیه

اشد. ب می

تامين منابع مالی ارزان قيمت برای سفارشات واگذار شده به اين شرکت. -7

تحويل فوری شییيرآالت از محل موجودی انبار: همواره در انبار اين شییرکت تعدادی شییيرآالت دسییتی يا -8

صورت فوری قابل تحويل شد و به شرکتهای همکار اروپايی موجود می با شرکت يا ساخت اين اتوماتيک

می باشد.

About NEAK VALVE

Background:

Neak Valve was incorporated in 2016 at Iran. The main goal has been to create a one-

stop shop for all requirements of valves (ball, gate, globe...) especially control valves

within the sectors of oil, gas, petrochemical, power generation and utility. Being the

first factory in the Middle East and North Africa (MENA) region to manufacture

control valves, this is our niche market alongside special types of valves such as HIPPS

for which the demand in the region has been increasing over the past 2 decades.

Neak Valve is capable of designing and engineering the most advanced types of

Control Valves and Actuator Valves for oil, gas and petrochemical applications. Our

supply chain includes both local as well as international companies. Moreover, our

work force includes local and international experts.

Location:

MENA region has a substantial impact on the global energy market especially oil and

gas sector. Being home to some of the richest countries in terms of hydrocarbon

reservoir and more than 40% of the global oil, gas and petrochemical products being

shipped through the region, it has been one of the main markets for manufacturers of

petroleum equipment, onshore to offshore, upstream to downstream, small and big.

Therefore, Neak Valve shareholders have decided to serve the region with its first

control valve factory/service center.

Factory:

Factory: Located in Shams Abad, Neak Valve is strategically located 50 minutes’ drive

from Tehran, capital city of Iran, 10 minutes from IKIA airport and with immediate

access to the national and international roads and railway networks. Having more than

5,000sqmtr of covered area dedicated to the production, testing and storage facility in

addition to 3,000sqmtr of open air storage yard, Neak Valve is the first of its kind and

with the expansion plan before 2020, Neak Valve will be one of the biggest Control

Valve manufacturer in the Middle East region.

گستر نیک شرکت برداری بهره پروانه

(Neak Valve)

عضویت درمجامع، اتاق های بازرگانی و لیست تامین کنندگان

(Neak Valve)

شرکت نیک گستر سازمانی چارت

(Neak Valve)

: بیستم دی ماه یکهزار و سیصد و نودوهفتتجدیدنظر آخرین

ساختار سازمانی گروه توسعه شیرآالت صنعتی نیک گستر )نیک ولو(

هیات مدیره

مدیرعامل

منشی

برنامه ریزی پروژه

اطمینان از کیفیت

مشاوران

روابط عمومی

فن آوری اطالعات بازرگانی داخلی مالی اداری مدیر کارخانه طراحی مهندسی بازاریابی و توسعه بازار

امور کیفیتکارشناس بازرگانیکارشناس مالی اداریکارشناس کارشناس برنامه ریزی مدیران پروژه

امور کیفیتکارشناس بازرگانیکارشناس مالی اداریکارشناس کارشناس برنامه ریزی مدیران پروژه

گستر نیک شرکت مالی اعتبارنامه

(Neak Valve)

گستر نیک شرکت تولیدات محدوده

(Neak Valve)

PRODUCTION RANGE

FLOATING BALL VALVES

TRUNNION SIDE ENTRY BALL VALVES

TRUNNION TOP ENTRY BALL VALVES

TRUNNION FULLY WELDED & FULLY WELDED LIGHT BALL VALVES

SUBSEA BALL VALVES

TRUNNION DOUBLE BLOCK & BLEED BALL VALVES (Double ball)

CRYOGENIC & HIGH TEMPERATURE BALL VALVE

COMPACT BALL VALVES

CONTROL VALVES – LINEAR & ROTARY

VALVES – GATE, GLOBE, CHECK, PLUG, BUTTERFLY

PRODUCTION RANGE

Control Valve: Globe Valve, Ball Valve, Butterfly Valve -Sizes: 𝟏

𝟐⁄ " up to 60"

-Pressure Classes: API6D: CLASS 150# to CLASS 2500# API6A: API3000# to API15000#

APPLICABLE SPECIFICATIONS API 6D MSS-SP-6 API 6DSS ASME B16.34 API 6A ASME B16.25 API 6FA-API 607 ASME B16.10 API 598 ASME B16.5 BS EN 12266 ASME B31.3 BS EN ISO 17292 ASME BPVC SEC.VIII NACE MR-01-75 (ISO 15156)

گستر نیک شرکت (CE) اروپا استانداردهای با محصول انطباق گواهینامه

(Neak Valve)

گستر نیک شرکت (API) استانداردهای با محصول انطباق گواهینامه

(Neak Valve)

گستر نیک شرکت ISO های گواهینامه

(Neak Valve)

گستر نیک شرکت استفاده مورد استانداردهای لیست

(Neak Valve)

API 6D‐API 6FA‐ API 607‐API 598‐API 608

ASME B16.34‐ASME B16.10‐ ASME B16.5‐ ASME B16.47‐ ASME B16.25‐

ASME B16.20

ISO 5211‐ISO 5208

BS 1873‐BS 5351

ASTM A216‐ ASTM A182‐ ASTM A276‐ ASTM A217‐ ASTM A350‐ ASTM A351‐

ASTM A352

ISA S75.01‐ ISA S75.03‐ ISA S75.16‐ ISA S75.07‐ ISA S75.23

MSS SP 6‐ MSS SP 9

NV-LI-20/00کدسند: لیست استانداردهای مورد استفاده

12/07/2017تاری خ:

گستر نیک شرکت استفاده مورد افزارهای نرم لیست

(Neak Valve)

Name Application

Solid works Design, Drawings, Assembly, Simulation

Inventor Design, Drawings, Assembly, Simulation

AutoCAD Drawings

E-Drawings Drawings

SurfCam CNC Machining

Power Mill CNC Machining

HPSC Panel Valve Testing

MS Office Documenting

MS Project Planning

Adobe Acrobat Pro Documenting

MS Outlook Admin

مورد استفاده نرم افزارهایلیست NV-LI-20/00کدسند:

12/07/2017تاری خ:

گستر نیک شرکت اصلی آالت ماشین لیست

(Neak Valve)

List of Machines

No Machines Unit Serial NO. Brand

Product Year

Product Country

SPEC

1 Turning Lathe 2 TN50 BR MST 1395 Iran max 500 mm

2 Turning Lathe 1 TN71 B MST 1395 Iran max 700 mm

3 Radial Arm Drill 1 2456/2456

H. Cegielski – Poznań

1984 Poland Arm Stroke 1600

mm

4 Test Bench 1 14-0098 HPSC 2015 Italy

H2,N2,H2O - 300 tons.

5 Test Bench 1 14-0099 HPSC 2015 Italy

H2,N2,H2O - 1650 tons.

6 Air Compressor + Dryer

1 HAB-HAD Hatco 1395 Iran max 10 bar

7 Scrubber Dryer 1 66 BM 70 Columbus 2016 Germany 6 Km/h + 80 L Tank

8 Electrical Forklift 1 CDD15 B TMS 2016 Iran

1.5 ton + 3 meter height

9 Jack Pallet 4 BFQ TMS 2016 Iran 3 ton

10 Jack Pallet 3 BF-III TMS 2016 Iran 3 ton

11 Hydrualic Wrench 1 CESPITE:45 MAPP Tools 2014 Italy Hydrulic pack

12 Gantry Type Crane 1 - Demag 2015 Germany 10 ton

13 Gantry Type Crane 2 - Demag 1984 Bulgaria 5 ton

14 Assembly Table & Tools

10 - - 2015 Iran 3000 x 1300 mm

15 Service Auto 1 - Peugeot 2015 Iran Sedan

گستر نیک شرکت فعلی مشتریان

(Neak Valve)

فعلی مشتریان

ضر حال در شتریان حا ستر )نیک ولو( نیک شرکت الزم های ارزیابی انجام از پس ذیل م و داده قرار تایید مورد را گ

خود اقدام نموده اند:AVL لیست در شرکت نام درج یا و شرکت این برای استعالم به ارسال نسبت

مدیریت پشتیبانی ساخت و تامین کاال )کاال نفت( -1

پتروشیمی خلیج فارسشرکت صنایع -2

کبیر امیر پتروشیمی -3

مارون پتروشیمی -4

رازی پتروشیمی -5

فجر پتروشیمی -6

پارسیان گاز الیشگاهپا -7

قاره قالت نفت شرکت -8

گچساران گاز و نفت برداری بهره شرکت -9

قشم و سرخون گاز پاالیش شرکت -10

سپاهان نفت شرکت -11

آذرآب شرکت -12

گستر نیک شرکتی ها پروژه / سوابق

(Neak Valve)

ها پروژهسوابق /

NEAK Valve Reference List

QTY End Type PWHT Size(In) Class(#) Base

Material Year

End User/ Destination

Customer Scope Standard Valve Type

No

16 FLGD No 6 To 8 300-600 CS 2017 Iraq GG Production API 6D Ball Valve 1

20 FLGD No 10 To 30 600-2500 CS 2017 - PSG Company Repair API 6D Ball Valve 2

704 FLGD S.W.

Thread end

Yes Up to 16 150-600 CS-AS-Monel

2018 Refinery Bid Boland II

Sazeh-Jahanpars JV

Production BS EN ISO 15761, BS

1868

Check Valve

3

2601 FLGD S.W.

Thread end



Sazeh-Jahanpars JV

Production API 600 API 602

Gate Valve 4

741 FLGD S.W.

Thread end



Sazeh-Jahanpars JV

Production BS1873

BS EN ISO 15761

Globe Valve

5

گستر نیک شرکت (QCP)برنامه جامع کنترل کیفیت

(Neak Valve)

Neak Gostar Industrial Valves

Development Group

QUALITY CONTROL PLAN (QCP)

PROCEDURE

Doc No: 1-4-5-D10 Date: 22/07/2018 Rev: 01

1

TITLE:

QUALITY CONTROL PLAN(QCP)PROCEDURE

REFERENCE DOCUMENTS Applicable acceptance standards ASTM / BS / API / ISO etc.

Inspection and test plan (ITP)

Operation process chart (OPC)

REFERENCE SPECIFICATIONS Clients documents (if required and applicable)

Revision

REV N

APPROVAL DATE

DESCRIPTION PREPARED

by VARIFIED

by APPROVED by

00

10/04/2017 FIRST ISSUE H.Siadati H.Siadati H.Siadati

01

22/07/2018 SECOND ISSUE S.Hamedi S.Hamedi M.Rahimimoghadam


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INDEX

1. Scope 2. Reference Documents 3. Responsibilities 4. Legend & Abbreviations 5. Location of FAT, attendees of FAT 6. Standard codes 7. Inspection 7.1. Material Test Certificates 7.2. Visual Examination 7.3. Incoming Goods Inspection 7.4. Intermediate Machining Inspection 7.5. Valve Testing 7.6. Final Tests 7.6.1. Dimensional Checks 7.6.2. Function Tests 7.6.3. Visual Inspection: Valve Markings 6.6.4. Paintjob and Overall Cleanliness 7.6.5. Shipment Quantity Check 7.6.6. Documents Check and Stamp 7.7. Packing Inspection 7.8. Shipping Inspection 8. QCP- flow chart


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1. SCOPE

This document prescribes the testing & quality control planning required for manufacturing of valves in NEAK GOSTAR.

2. REFERENCE DOCUMENTS

‐ Inspection and Test Plan (ITP) - Applicable acceptance standards ASTM / BS / API / ISO etc. ‐ Operation process chart (OPC) ‐ Painting & Pressure test procedure.

3. RESPONSIBILITIES

The QC (Quality Control) and engineering Departments have the responsibility for the activities be

correctly performed. QC expert shall be preparation QCP according the OPC and ITP document.

OPC (operation presses chart) issued by engineering department. OPC is a technical document and

contains all of production processes (from beginning to end for all of parts and components) for a

valve.

ITP (Inspection and test plan) is issued for an especial project and approved by customer.

4. LEGEND AND ABBREVIATIONS

PO: Purchase Order

ASTM: American Section of the International Association for Testing Materials

MSS: Manufacturers Standardization Society

API: American Petroleum Institute

ASME: American Society of Mechanical Engineers

FAT: Factory Acceptance Test

GA: General Arrangement

QC: Quality Control

OPC: Operation process chart

ITP: Inspection and Test Plan

5. LOCATION AND ATTENDEES Location of FAT shall be Neak Gostar Industrial Valves Development Group facilities in Tehran,

Iran. The attendees of FAT shall be appointed in accordance with ITP and project requirements.

6. STANDARD CODES The standards and codes used for manufacturing and assembly of valves and its components


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shall be in accordance with the international normal practices and well accepted standards such

as API, ASME, ASTM instructions and in line with the project technical specifications and

requirements.

7. INSPECTION

7.1MATERIAL TEST CERTICATES Material tests certificates for all major valve components shall be performed in accordance with the

applicable material standards. Test reports or test certificates according to EN10204.3.1 will be

submitted.

7.2. VISUAL EXAMINATION Visual surface examination for all the major valve components shall be carried out in accordance to

MSS‐SP‐55 (casting surface) and drawings (markings).

7.2.1. Acceptance Criteria: ‐ Acceptable parts shall be labelled as “Accepted” and transferred to next stage of production process.

‐ Non‐acceptable parts shall be labelled as “On‐hold” and its situation shall be evaluated by Q.C.

Department Manager.

‐ “On‐hold” parts may be repaired whenever indicated/allowed by applicable standards upon approval

of Q.C. Department Manager and authorization from customer.

‐ Non‐repairable parts shall be marked as “Rejected” and internal report shall be issued.

A new part shall be wholly manufactured.

7.3. INCOMING GOODS INSPECTION Materials/parts received from suppliers will be inspected in comparison to drawings and/or purchase

order on:

‐ Marking (including Tag No, Manufacturer’s name & Trade mark, model, type number, serial number).

‐ Type (max. pressure rating, size of valve, material, action on air supply failure, flange rating).

‐ Quantity.

‐ Condition/visual appearance.

‐ Dimensions.

‐ Documentation (including degree of protection and hazardous areas classification).

Acceptance Criteria: Refer to 5.2.1.


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7.4. INTERMEDIATE MACHINING INSPECTION

For machined parts intermediate‐machining inspection shall be carried out in accordance with shop drawings.

Acceptance Criteria: Refer to 5.2.1.

7.5. VALVE TESTING

The equipment used to perform the tests shall be Neak Gostar Industrial Valves Development Group test benches, counter flanges for the valves’ sizes and ratings and calibrated gauges.

7.5.1. Back‐seat test

Neak Gostar Industrial Valves Development Group shall perform this test on 100% of ordered units. Testing of the backseat on valves that have this feature shall commence with the packing gland loose unless a test port is provider. Test standard: API 598 / EN 12266-1/2 ‐ The test medium used for this test is clear water based with anti‐corrosion additives and shall not exceed 100 ppm of chloride content and not to exceed 50ºC. ‐ Each valve (backseat ability) shall be hydrostatically tested after assembly and prior to painting. ‐ The valve shall be closed from both sides. ‐ The valve shall be set in the fully open position and the packing gland loose or not installed, and completely filled with test fluid. ‐ All external surfaces should be dried. ‐ The valve shall then be brought to the pressure and at least the minimum time as per the relevant standard guidelines.

Acceptance criteria: Refer to 5.2.1.

7.5.2. Shell and seat test Neak Gostar Industrial Valves Development Group shall perform this test on 100% of ordered units. ‐ The test medium used for this test is clear water based with anti‐corrosion additives and shall not exceed 100 ppm of chloride content and not to exceed 50ºC. ‐ The seat sealing surface / closure shall be free from oil, grease and sealant. ‐ Each valve shall be hydrostatically tested after assembly, shell tested and prior to painting.

Shell test ‐ The valve shall be closed from both sides. ‐ With the valve in the partially open position, the cavity shall be completely filled with test fluid. ‐ Any entrapped air should be vented from both ends and the body cavity.


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Seat test ‐ The valve should be closed and then be brought from one side to the pressure and at least the minimum time as per the relevant standard guidelines.

Acceptance criteria: Shell test:

- No visible leakage is permitted during the hydrostatic shell test. ‐ Valves failing to meet the shell test shall be rejected. Rejected valve resend to assembly line and after repair retest again by Q.C department. ‐ Valves passing the test shall be labelled as “Accepted” and transferred to next stage of the production process.

Seat test: Leakage rate for seat test is according to approved procedure and relevant standards. ‐ Valves failing to meet the seat test shall be rejected. Rejected valve resend to assembly line and after repair retest again by Q.C department. ‐ Valves passing the seat test shall be labelled as “Accepted” and transferred to next stage of the production process.

7.6. FINAL TESTS 7.6.1. Dimensional checks

Dimensions: Face to face dimension and critical dimensions in approved drawings shall be checked.

7.6.2. Function tests Once valve body, actuator (if any) and accessories are assembled, the correct open and close function will be tested, adjusting actuator limits. It will be checked for smooth operation during opening and closing. Dimensional inspection and actuator insulation will be revised. The complete stroke operation, stroking time and operation of accessories shall be checked.

Acceptance Criteria: ‐ Valves failing the test shall be labelled as “On‐hold”, re‐adjusted and re‐offered for inspection. ‐ Valves passing the test shall be labelled as “Accepted” and transferred to next stage of the production process.

7.6.3. Visual inspection: Valve Markings

The markings shall be verified by QC:

Valve markings: ‐ “NEAK VALVE” characters on body ‐ Body material ‐ Pressure designation ‐ Nominal Size

Acceptance Criteria: ‐ Valves failing the test shall be labelled as “On‐hold”, re‐adjusted and re‐offered for inspection.


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‐ Valves passing the test shall be labelled as “Accepted” and transferred to next stage of the production process.

7.6.4. Paintjob and overall cleanliness. A visual inspection prior to packing will be carried out to ensure valve is in an overall good condition and free from damages. Approved painting procedure shall be followed for all the valves where applicable.

Acceptance Criteria: ‐ Valves failing the test shall be labelled as “On‐hold”, re‐adjusted and re‐offered for inspection. ‐ Valves passing the test shall be labelled as “Accepted” and transferred to next stage of the production process.

7.6.5. Shipment Quantity Check QC shall confirm contents of final dispatch are as STRICTLY those of customer P.O. document. Appointed TPI or customer representative will check contents of final dispatch.

7.6.6. Documents check and Stamp QC shall confirm (by stamping and signing) all the certificates and required reports listed in the DDR are included in the project quality documentation during witness.

7.7. PACKING INSPECTION After testing, painting and cleaning the valve units, the valves will be packed under supervision of head of production. Quality Control department visually samples the method of packing. Head of expedition checks if packing is in accordance to the specifications and international applicable standards. The inside of seaworthy wooden boxes shall be furnished with tarpaper. If the tarpaper tears up during packing, it will be renewed. The tag numbers will be permanently marked on the outside of the box and/or packing list. The valves will be placed standing on its side or stacked (if possible) in the wooden box. The weight per box depends on valve size and type. The size of the box depends on the sizes of the valve units. Valve packing must be as individualized as possible and it is not allowed to gather several valves in a large crate loosely.

7.8. SHIPPING INSPECTION Q.C. must ensure after completion of packing inspection that shipping is handled to port or airport (point of export) or the project site in a reasonable period of time.

8. QCP- flow chart QC expert shall be put all of data in shape of QCP FLOW CHART.

Flow chart shall be approved by QC manager and can be represent to customer.

گستر نیک شرکت (ITP) تست و بازرسیبرنامه

(Neak Valve)

Stage of Work

Description Manufacturer Customer

1 Raw Material Each Heat No. Certificate(1) As Placed OrderChemical Composition /

Mechanical Properties / PTSTD /

ASTM , ASMEH R(2)

2 Bolt & Nut Each Heat No. Certificate(1) As Placed Order

Visual / Chemical Compositon /Mechanical Properties /

STDH R

3 Casting / Forging Each Heat No. Certificate(1) As Placed Order

Visual / Chemical Compositon /Mechanical Properties /

MT / UT / RT

STD H R(2)

4 Heat Treatment Each Heat No.Heat Treatment

Chart(1)As Placed Order/

MS/NACEMechanical Properties

As Placed Order +NACE (If applicable)

H R

5 Machining Each Heat No. Check List MDVisual / Dimension Check

(PT / MT For BW)MD H R(2),(3)

6Welding

(Over Lay)(If Applicable)

100% Report(1)WPS / ASME BPVC Sec IX

VT / PT ASME BPVC Sec IX /

NACEH R(2),(4)

7 Assembly 100% Check List Aproved M.D Visual / Dimension Check Aproved MD /

MSH R(2),(3)

8Welding

(Assembly)(If Applicable)

100% Report(1)WPS / ASME BPVC Sec IX

( PT / VT For FW ) ASME BPVC Sec IX /

NACEH R(2),(4)

9 Marking 100% Check List MS Visual STD H W(6),(7)

10 Testing 100% Certificate(1)API Or ISO(As Placed

Order)

Hydrostatic Test/Air Test

(Any Applicable)

STD H H(3)

11Protective Layer(NOT Painting)

100%Certificate(1)/

Check ListMS Visual MS H W(5)

12 Packaging 100% Check Listneak valve Procedure

Visual Customer Procedure

/ Waterproof Box

H W,(6),(7)

13 Shipping Each Item No. Certificate(1) Acc. To Product Visual IRN & Packing List H(8),(9) H(9)

Note(1): All of the Certificates have to be issued and gived to Inspecetor.So For Ball Valve , all Certificates for Ball Parts have to be issued in English Language And Orginal too by Manufacturer of the Ball Part and Controling With Serial No. And Heat No.Note (2): NDT Man must have Level II ASNT and it should be shown to Inspector during doing Inspection. Moreover, a copy of Certificate should be issued to Customer.Note (3): All instruments that will be used to measure such as Verny Caliper and Peressure Gage must be Calibrated and the tag should be attached on the tools.Note (4): WPS and PQR shall send to Customer at least one Month in advance.Note (5): All Surface of Valve shall be Protected by a Protective layer to Prohibit Rusting except Phosphate Coating ( Under 1-1/2") .Note (6): Name Plates shall be ready to Inspect by customer while step 10 (Testing) is done. For valves which are Acc to Nace MR 0103 or 0175 , shall be Mark on the Name Plate.Note (7): Serial Numbers Must be Marked on the Both of Body & Name Plate.Note (8): Manufacturer shall be Ready Packing List and Sent to Customer Before Shiping Note (9): Manufacturer Shall not Shipping Product Without IRN & APPROVED PACKING LIST.

H : Hold Point (Manufacturer Should inform Customer 6 Weeks in advnace, without Customer this Step will be hold and Can not be Continued while Customer arrived)W : Witness Point (Manufacturer should inform Customer one Month in advance, if Customer Could not Reach, Process Can be Continued)S : Self Inspection By Service ProviderMS : Manufacturer StandardR : ReviewMD: Manufacturer DrawingBW : Butt WeldFW : Fully Welded(Body to Bonnet or Closure)IRN : Inspection Relase Note

Inspection and Test Plan (ITP)

Inspection/Test Procedure

Acceptance Criteria

P.O No.:

Inspection What / WhoRef.

Customer :

Stage/Frequency

RecordStandard/

Specification

Service Provider(Manufacturer):

Rev: 00Date : 22-OCT-2017

گستر نیک شرکت کیفیت مدیریت نظام مشی خط

(Neak Valve)

گستر نیک گروه توسعه شیرآالت صنعتی (NEAK VALVE)

آدرس پستی: تهران. آزادراه خلیج فارس. شهرک صنعتی شمس آباد. بلوار نگارستان. خیابان

1834136681کدپستی: .249آبان. خیابان آبان یکم. پالک

+9821-26215779-22044518تلفکس:

+9821-56231360-4تلفن:

www.neakvalve.com

[email protected]

Address: No 249, First Aban St, Aban Ave, Negarestan

Blvd,Persian Gulf Freeway ,Tehran, Iran

Postal Code: 1834136681

TEL: (+9821)56231360-4

TEL: (+9821)22044518 – 26215779

FAX: (+9821)56231365

TEL: (+9821)22044518 – 26215779

Neak Gostar Industrial Valves Development Group

Update: Dec 2018

mailto:[email protected]