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© West Indies Alumina CompanyJoint Venture members: Glencore Alumina Jamaica Limited, Jamaica Bauxite Mining Limited.
PI Informant
Technological Awakening
Friday, April 21, 2023© West Indies Alumina Company
Windalco
• Joint Venture – Glencore Alumina Jamaica Ltd (93%)– Jamaica Bauxite Mining Limited (7%)
• Assets– Alumina Refineries – Kirkvine & Ewarton Works– Port - Port Esquivel
Friday, April 21, 2023© West Indies Alumina Company
5 0 10 20 3010Miles
Montego BayPort Rhoades
Kingston
Ewarton
M
SML 162
Alpart
JBM
Alcoa
Bauxite Mining Leases in Jamaica
Major Bauxite Bearing Areas
Parish Boundary
M = Mandeville
Kaiser
Port Kaiser
Windalco
JBM
Railway
WindalcoSML 161
WindalcoSEPL 524
(130.8 sq.km)(67.98 sq.km)
(139.67 sq.km)
816 0 16 32 48
Kilometers
Friday, April 21, 2023© West Indies Alumina Company
Refinery Locations
Friday, April 21, 2023© West Indies Alumina Company
Bayer Process
Friday, April 21, 2023© West Indies Alumina Company
Objective and Infrastructure
• DCS/Advanced Controls Department– Plant Optimisation– Technology
• Honeywell TPS (DCS)• ABB (DCS)• Expert Systems
– RMPCT (Kirkvine)– Inhouse CL Programs– ABB Expert Optimiser (Kirkvine & Ewarton)
• PI 3• Processbook 2.3
Friday, April 21, 2023© West Indies Alumina Company
Why?
• PI Processbook has become the standard tool of management, team leaders, engineers and operators, that is, people directly connected the process.
• Some of the Processbook files are huge, consuming computer resources and they take some time to load up.
• There was a need for a ‘lightweight’ program which could access the same PI information and display it.
• Increase the utilisation of PI across the organisation.
Friday, April 21, 2023© West Indies Alumina Company
What is it?
• Program written completely in Visual Basic 6.• Ticker type functionality (information runs across the
screen). Process values are displayed under various headings which can be customized by the user.
Friday, April 21, 2023© West Indies Alumina Company
Features
• Add and Delete tags and Categories from this dialog box.
• Right clicking on any tag brings up a menu.
• Selecting Manage Tags brings up the dialog box
Friday, April 21, 2023© West Indies Alumina Company
Feature cont’d
• Pressing on Trend brings up a basic trend of the tag. Still some bugs to be worked out.
Friday, April 21, 2023© West Indies Alumina Company
Features cont’d
• Can stay on top all the other programs. Menu item is toggles this feature on and off.
Friday, April 21, 2023© West Indies Alumina Company
Features cont’d
• Can change program settings via the Preferences option.– The scroll speed and
program colours can be changed.
– Remembers the last settings upon start-up of the program.
Friday, April 21, 2023© West Indies Alumina Company
Demo
Friday, April 21, 2023© West Indies Alumina Company
Future
• Improve program with advances in PI technology and User input.
• Increase company wide utilisation.
Friday, April 21, 2023© West Indies Alumina Company
END