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Jurnal Desiminasi Teknologi, \blum&3, No. 1, Januari 2015 PENGARUH KONSTRUKSI BAJA Y A N G T E R B A K A R DIBERI PERLAKUAN PENDINGINAN AIR Zulkarnain Fatoni*) Abstrak: Penelitian ini bertujuan untuk mengetahui perbedaan nilai kekerasan pada proses perlakuan panas (Heat Treatment) yang diberi media pendingin berupa air, oli, pasir dan udara secara mendadak (Quenching) yang kemudian dilihat struktur mikronya pada baja karbon menengah. Hasil pengujian kekerasan baja yang telah mengalami pemanasan dan didinginkan di dalam air laut dan air tawar (tabel 1 sebesar 57,42 HRc dan tabel 2 sebesar 4 5 , 2 4 H R c ) , k e d u a tabel menunjukkan data kecendrungan semakin tinggi temperatur pemanasan semakin keras baja tersebut. Hal ini dikarenakan semakin tinggi temperatur pemanasan, austenit yang terbentuk semakin banyak, dan dengan w a k t u p e n a h a n a n yang cukup pada temperatur tersebut, austenit semakin homogen. Austenit inilah yang memungkinkan dapat bertransformasi menjadi martensite pada saat d i l a k u k a n p e n d i n g i n a n cepat. Akibat dari pendingin yang sangat cepat maka struktur yang terbentuk adalah martensit (Gambar 11 s.d 21), ini pulalah yang membuat baja semakin keras karena struktur martensit adalah struktur yang paling keras di dalam baja, sayangnya struktur ini diikuti oleh sifat yang tidak baik yaitu sifat yang getas dan sangat rentan terhadap beban selnjutnya. Jika kita bandingkan hasil pengujian kekerasan akibat didinginkan di dalam air laut dan air t a w a r ( G a m b a r 11), pendingin dengan media air laut menghasilkan sifat kekerasan lebih tinggi. Hal ini disebabkan temperatur air laut lebih rendah dibanding temperatur air tawar oleh pengaruh kadar garam. Sehingga laju pendinginan air laut lebih cepat, karbon yang terjebak dari struktur austenit ( F C C ) m e n j a d i m a r t e n s i t ( B C T ) l e b i h b a n y a k dan austenite sisa pada temperatur kamar yang tidak sempat bertransformasi menjadi martensit lebih sedikit, hal inilah yang menyebabkan kekerasan dengan pendingin air laut lebih tinggi dari pendinginan jika menggunakan air tawar. Kedua metode pendingin ini bila kita bandingkan dengan benda uji tanpa perlakuan, kedua- d u a n y a m e m p u n y a i nilai kekerasan jauh lebih tinggi, artinya baja yang telah terbakar akan menaikkan nilai kekerasan, menaikkan kekuatan tetapi material menjadi sangat getas. Penelitian ini dapat d i s i m p u l k a n b a h w a nilai kekerasan dengan memberi perlakuan panas dan di b e r i p e n d i n g i n a n air laut dan air tawar, a i r laut lebih keras dan lebih tinggi dibandingkan pengaruh perubahan mikro dari pada air tawar. Kata kunci: Heat Treatment, Quenching, Austenit, Martensit, FCC, BCT. Abstract: This studyaims to determine the differences in hardness values in theprocess of heat treatment (heat treatment) were given a cooling medium such as water, oil, sand and air sudde^nly (Quenching) a r e then seen micro structure on medium carbon steel. Results of hardness testing of steel that has experienced warming and cooling in the sea water and fresh mter (Table 1 HRc at 5 7 . 4 2 andat 45.24 HRc Table 2 ) , the secondtable shows the trend ofthe data the higher the heating temperature the harder the steel. This is because the higher the heating temperature, the austenite formed more and more, and mth surUcient holding tirm at that temperature, the more homogeneous austenite, Austenite is uhatallovA to transform to martensite duringrapid cooling. As a result of r a p i d cooling the martensitic structure is formed (Fig. 11 to 21), this is preciscly what makes steel the harder because of the structure of martensite is the hardest *) Dosen P r o g r a m Studi TeknikMesin, Fakultas Teknik, Universitas TridinantiPalembang 16

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Jurnal Desiminasi Teknologi, \ b l u m & 3 , No. 1, Januari 2 0 1 5

P E N G A R U H K O N S T R U K S I B A J A Y A N G T E R B A K A R D I B E R I P E R L A K U A N P E N D I N G I N A N A I R

Zulkarnain Fatoni*)

Abstrak: P e n e l i t i a n i n i b e r t u j u a n u n t u k m e n g e t a h u i p e r b e d a a n n i l a i k e k e r a s a n p a d a p r o s e s p e r l a k u a n p a n a s ( H e a t T r e a t m e n t ) y a n g d i b e r i m e d i a p e n d i n g i n b e r u p a a i r , o l i , p a s i r d a n u d a r a seca ra m e n d a d a k ( Q u e n c h i n g ) y a n g k e m u d i a n d i l i h a t s t r u k t u r m i k r o n y a p a d a ba ja k a r b o n m e n e n g a h . H a s i l p e n g u j i a n k e k e r a s a n ba ja y a n g t e l a h m e n g a l a m i p e m a n a s a n d a n d i d i n g i n k a n d i d a l a m a i r l a u t d a n a i r t a w a r ( t a b e l 1 sebesar 5 7 , 4 2 H R c d a n t a b e l 2 sebesar 4 5 , 2 4 H R c ) , k e d u a t a b e l m e n u n j u k k a n d a t a k e c e n d r u n g a n s e m a k i n t i n g g i t e m p e r a t u r p e m a n a s a n s e m a k i n k e r a s b a j a t e r s e b u t . H a l i n i d i k a r e n a k a n s e m a k i n t i n g g i t e m p e r a t u r p e m a n a s a n , a u s t e n i t y a n g t e r b e n t u k s e m a k i n b a n y a k , d a n d e n g a n w a k t u p e n a h a n a n y a n g c u k u p p a d a t e m p e r a t u r t e r s e b u t , a u s t e n i t s e m a k i n h o m o g e n . A u s t e n i t i n i l a h y a n g m e m u n g k i n k a n d a p a t b e r t r a n s f o r m a s i m e n j a d i m a r t e n s i t e p a d a saa t d i l a k u k a n p e n d i n g i n a n cepa t . A k i b a t d a r i p e n d i n g i n y a n g s a n g a t cepat m a k a s t r u k t u r y a n g t e r b e n t u k a d a l a h m a r t e n s i t ( G a m b a r 11 s.d 2 1 ) , i n i p u l a l a h y a n g m e m b u a t b a j a s e m a k i n k e r a s k a r e n a s t r u k t u r m a r t e n s i t a d a l a h s t r u k t u r y a n g p a l i n g k e r a s d i d a l a m ba j a , s a y a n g n y a s t r u k t u r i n i d i i k u t i o l e h s i f a t y a n g t i d a k b a i k y a i t u s i f a t y a n g ge t a s d a n s a n g a t r e n t a n t e r h a d a p b e b a n s e l n j u t n y a . J i k a k i t a b a n d i n g k a n h a s i l p e n g u j i a n k e k e r a s a n a k i b a t d i d i n g i n k a n d i d a l a m a i r l a u t d a n a i r t a w a r ( G a m b a r 1 1 ) , p e n d i n g i n d e n g a n m e d i a a i r l a u t m e n g h a s i l k a n s i f a t k e k e r a s a n l e b i h t i n g g i . H a l i n i d i s e b a b k a n t e m p e r a t u r a i r l a u t l e b i h r e n d a h d i b a n d i n g t e m p e r a t u r a i r t a w a r o l e h p e n g a r u h k a d a r g a r a m . S e h i n g g a l a j u p e n d i n g i n a n a i r l a u t l e b i h cepa t , k a r b o n y a n g t e r j e b a k d a r i s t r u k t u r a u s t e n i t ( F C C ) m e n j a d i m a r t e n s i t ( B C T ) l e b i h b a n y a k d a n a u s t e n i t e s i sa p a d a t e m p e r a t u r k a m a r y a n g t i d a k s e m p a t b e r t r a n s f o r m a s i m e n j a d i m a r t e n s i t l e b i h s e d i k i t , h a l i n i l a h y a n g m e n y e b a b k a n k e k e r a s a n d e n g a n p e n d i n g i n a i r l a u t l e b i h t i n g g i d a r i p e n d i n g i n a n j i k a m e n g g u n a k a n a i r t a w a r . K e d u a m e t o d e p e n d i n g i n i n i b i l a k i t a b a n d i n g k a n d e n g a n b e n d a u j i t a n p a p e r l a k u a n , k e d u a -d u a n y a m e m p u n y a i n i l a i k e k e r a s a n j a u h l e b i h t i n g g i , a r t i n y a b a j a y a n g t e l a h t e r b a k a r a k a n m e n a i k k a n n i l a i k e k e r a s a n , m e n a i k k a n k e k u a t a n t e t a p i m a t e r i a l m e n j a d i s anga t ge tas . P e n e l i t i a n i n i d a p a t d i s i m p u l k a n b a h w a n i l a i k e k e r a s a n d e n g a n m e m b e r i p e r l a k u a n p a n a s d a n d i b e r i p e n d i n g i n a n a i r l a u t d a n a i r t a w a r , a i r laut l e b i h k e r a s d a n l e b i h t i n g g i d i b a n d i n g k a n p e n g a r u h p e r u b a h a n m i k r o d a r i p a d a a i r tawar. Kata kunci: Heat Treatment, Quenching, Austenit, Martensit, FCC, BCT.

Abstract: This studyaims to determine the differences i n hardness values in theprocess of heat treatment (heat treatment) were given a cooling medium such as water, oil, s a n d and a i r sudde^nly (Quenching) a r e then seen micro structure on medium carbon steel. Results of hardness testing of steel that has experienced warming and cooling i n the sea water and fresh mter (Table 1 HRc at 5 7 . 4 2 andat 45.24 HRc Table 2 ) , the secondtable shows the trend ofthe data the higher the heating temperature the harder the steel. This is because the higher the heating temperature, the austenite formed more and more, and mth surUcient holding t i r m at that temperature, the more homogeneous austenite, Austenite is u h a t a l l o v A to transform to martensite d u r i n g r a p i d cooling. As a result of r a p i d cooling the martensitic structure is formed (Fig. 11 to 21), this is preciscly what makes steel the harder because of the structure of martensite is the hardest

*) Dosen P r o g r a m Studi TeknikMesin, Fakultas Teknik, Universitas TridinantiPalembang

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Pengaruh Konstruksi Baja l&ng Terbakar D i b e r i Perlakuan Pendinginan Air

structure in the steel, unfortunately this structure is followed by a good trait that is the na ture o f the brittle and highly susceptible t o subsequen t loa d. Ifwe compare the test results as a result of violence in the refiigerated sea water and ftesh water (Figure 11), cooling with sea water medium resulted in higher hardness properties. This is due to the sea water temperature is lower than the temperature offresh water by the influence of salinity. So that the rate of cooling sea water more quickly, which trapped carbon from austenite (FCC) to martensite (BCT) and more residual austenite at room temperature which couldnot transform to martensite less. thisis viiatcauses the violence with cooling sea wa ter is higher than ifusing fresh m ter cooling. Both of these cooling methods when we compare U with that ofthe untreated specimen, both have much higher hardness values , meaning that the steel has been burned will increase the value of hardness, increase strength but the m a t e r i a l becomes very br i t t l e . It can be concluded tha t the hardness value byproviding heat trea tment and given cooling sea water and lresh water, sea water harder and higher compared influence ofthe micro changes in fresh water. Kcywords: Heat Treatment, Quenching, Austenite, Martensite t FCC t B C T .

P E N D A H U L U A N

B a j a k a r b o n m e n e n g a h a d a l a h m a t e r i a l y a n g d a l a m p e n g g u n a a n n y a k e b a n y a k a n s e b a g a i b a h a n d a r i k o n t r u k s i u m u m . K a r e n a b a j a k a r b o n m e n e n g a h m e m p u n y a i k e u l e t a n y a n g t i n g g i d a n m u d a h d i m e s i n , t e t a p i k e k e r a s a n n y a r e n d a h d a n t i d a k t a h a n a u s .

S i f a t m e k a n i k l o g a m d i p e n g a r u h i o l e h s t r u k t u r m i k r o l o g a m . S t r u k t u r m i k r o l o g a m d i p e n g a r u h i b u k a n h a n y a k o m p o s i s i k i m i a , t e t a p i j u g a o l e h p e r l a k u a n p a n a s y a n g d i a l a m i l o g a m t e r s e b u t . M e s k i p u n k o m p o s i s i k i m i a s a m a , j i k a p e r l a k u a n p a n a s y a n g d i a l a m i l o g a m t e r s e b u t b e r b e d a m a k a s t r u k t u r m i k r o n y a b i s a b e r b e d a . K i t a b i s a d e n g a n s e n g a j a m c r u b a h s i f a t m e k a n i k l o g a m d e n g a n c a r a m e r u b a h s t r u k t u r m i k r o l o g a m m e l a l u i p e r l a k u a n p a n a s y a n g t e p a t .

P e r l a k u a n p a n a s a d a l a h s u a t u p r o s e s k o m b i n a s i b a i k o p e r a s i p e m a n a s a n m a u p u n p e n d i n g i n a n y a n g d i l a k u k a n s e c a r a t e r k o n t r o l u n t u k m e n d a p a t k a n s i f a t m e k a n i k y a n g d i i n g i n k a n ( G e o r g e E , 1 9 9 7 ) .

P e r l a k u a n p a n a s y a n g s a l a h a k a n m e n y e b a b k a n k e r u g i a n y a n g t i d a k s e d i k i t n i l a i n y a , s e p e r t i s e r i n g n y a t e r j a d i k e b a k a r a n a p a k a h i t u d i d a r a t : g e d u n g , p e r k a n t o r a n , m a l l , p a s a r , d a n l a i n - l a i n , d i s u n g a i a t a u d i l a u t ; d e r m a g a , k a p a l , d a n l a i n - l a i n , d i m a n a b a i k

p e m a n a s a n m a u p u n p e n d i n g i n a n t i d a k d i l a k u k a n s e c a r a t e r k o n t r o l .

A t a s d a s a r u r a i a n s i n g k a t i n i l a h p e n u l i s m e l a k u k a n p e n e l i t i a n t e n t a n g p e n g a r u h y a n g d i t i m b u l k a n o l e h k e b a k a r a n , s e r i i n g g a n a n t i n y a d a p a t m e m b e r i k a n r e k o m e n d a s i k e p a d a p a r a p i h a k y a n g m e l a k u k a n p e m a d a m a n a t a u p a r a p e n g g u n a k o n t r u k s i b a j a b a i k y a n g d i d a r a t m a u p u n d i l a u t .

B e r d a s a r k a n u r a i a n d i a t a s m a k a p e r l u d i a d a k a n p e n e l i t i a n d a l a m b e n t u k s i m u l a s i t e r j a d i n y a s u a t u k e b a k a r a n u n t u k m e n g e t a h u i g a m b a r a n y a n g j e l a s t e n t a n g : Pengaruh Konstruksi Baja Karbon Menengah }&ng Terbakar Diberi Perlakuan Pendinginan Air Laut Dan Air Tawar".

M E T O D E P E N E L I T I A N

M e t o d e p e n e l i t i a n y a n g d i g u n a k a n a d a l a h M e t o d e A n a l i s a L a b o r a t o r i u m , y a n g d i l a k u k a n d i L a b o r a t o r i u m T e k n o l o g i M e k a n i k d a n L a b o r a t o r i u m M e t a l u r g i J u r u s a n T e k n i k M e s i n U n i v e r s i t a s T r i d i n a n t i P a l e m b a n g . P e m e r i k s a a n k o m p o s i s i m a t e r i a l u j i d i l a k u k a n p a d a L a b o r a t o r i u m M e t a l u r g i P T . P u p u k S r i w i j a y a P a l e m b a n g . U n t u k d a p a t m e l a k u k a n p e n e l i t i a n d e n g a n b a i k d a n m e m u d a h k a n m e l a k u k a n a n a l i s a d a t a , p e r l u d i s u s u n s u a t u k e r a n g k a

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Zulkarnain Fatoni

m e t o d e p e n e l i t i a n y a n g m e n g u r a i k a n l a n g k a h k e g i a t a n y a n g d i l a k u k a n .

Material _

Perlakuan Panas pada Temperatur Austenit Ti T 2 T 3 T a T 5

750 °C 775 °C 800*0 825 "C 850°C Didinginkan di dalam airtawardan air laut

1

Pengujian Kekerasan 4

Metalographi

Data

Kesimpulan

G a m b a r 1 . A l i r a n P r o s e s P e n e l i t i a n

1 . M a t e r i a l M a t e r i a l y a n g d i g u n a k a n d a l a m p e n e l i t i a n i n i a d a l a h b a j a k a r b o n m e n e n g a h d e n g a n k a d a r k a r b o n a n t a r a 0 , 3 A 0 , 5 5 % s e b a n y a k 1 1 b u a h .

0 E mm

t mm

G a m b a r 2 . D i m e n s i S p e s i m e n B a j a K a r b o n M e n e n g a h

2 . A l a t P e n e l i t i a n P e r a l a t a n y a n g d i g u n a k a n d a l a m p e n e l i t i a n i n i a d a l a h s e b a g a i b e r i k u t : > a . A l a t u j i k o m p o s i s i b . A l a t u j i k e k e r a s a n c . M e s i n A m p l a s d . A l a t M i k r o s k o p O p t i k e . K a m e r a P h o t o

3 . M e t o d e P e n g u j i a n P a d a p e n e l i t i a n i n i y a n g d i g u n a k a n a d a l a h m e t o d e e k s p e r i m e n t a l y a n g d i l a k u k a n d i L a b o r a t o r i u m T e k n i k M e s i n U n i v e r s i t a s T r i d i n a n t i P a l e m b a n g . P e n e l i t i a n m e m e r l u k a n l a n g k a h - l a n g k a h a t a u t i n d a k a n y a n g t e r s u s u n s e h i n g g a m e n j a w a b p e r m a s a l a h a n y a n g d i t e l i t i . L a n g k a h p e n e l i t i a n i n i a d a l a h s e b a g a i b e r i k u t . a. P e m b u a t a n s p e s i m e n a t a u m a t e r i a l b . U j i k o m p o s i s i

4 . P r o s e s P e m a n a s a n S e b e l u m p r o s e s p e m a n a s a n , m a t r i a l y a n g a k a n d i u j i t e r l e b i h d a h u l u d i b e r s i h k a n d e n g a n a m p l a s a g a r p e m a n a s a n n y a l e b i h b a i k t e r h a d a p m a t e r i a l y a n g a k a n d i u j i . P r o s e s p e m a n a s a n t e r d i r i d a r i : a . P e m a n a s a n p a d a t e m p e r a t u r e 7 5 0 °C,

7 7 5 °C, 8 0 0 °C, 8 2 5 ^ 8 5 0 °C. b . S e t i a p p e m a n a s a n d i l a k u k a n t e r h a d a p

d u a s a m p e l y a n g s a m a b a i k u k u r a n m a u p u n j e n i s m a t e r i a l n y a .

c. P a d a t e m p e r a t u r e a u s t e n i t e d i t a h a n b e b e r a p a s a a t u n t u k m e n d a p a t k a n s t r u k t u r a u s t e n i t e y a n g h o m o g e n .

d . P e n d i n g i n a n d i l a k u k a n d e n g a n d u a m a c a m m e d i a y a n g b e r b e d a , y a i t u a i r t a w a r d a n a i r d i n g i n .

5 . P e n g u j i a n k e k e r a s a n P e n g u j i a n k e k e r a s a n i n i d i l a k u k a n d e n g a n a l a t u j i k e k e r a s a n , l a n g k a h p e n g u j i a n i n i a d a l a h ( H a r m e r E . D a v i s , 1 9 8 2 ) : a . M e m a s a n g s p e s i m e n p a d a d u d u k a n n y a . b . M e n e n t u k a n b e s a r p e m b e b a n a n .

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Pengaruh Konstruksi Ba j a ^ng Terbakar D i b e r i Perlakuan Pendinginan A i r

c . M e n d o r o n g t o m b o l b e l a k a n g u n t u k m e n g u n c i t i t i k b e b a n i n d e n t o r ,

d . M e m u t a r h i n g g a s p e s i m e n m e n y e n t u h i n d e n t o r b o l a b a j a m a u p u n k e r u c u t i n t a n .

e . M e n a r i k t o m b o l d e p a n u n t u k m e l e p a s k a n k u n c i y a n g t e l a h d i b e b a n i .

G a m b a r 3 . A l a t u j i k e k e r a s a n

6 . M e t a l o g r a p h i S e b e l u m m e l a k u k a n p e n g a m b i l a n p h o t o , b e n d a u j i t e r l e b i h d u l u d i a m p l a s , d i p o l e s , d a n d i e t s a ( G e o r g e F . V a n d e r V o o r t , 1 9 8 4 ) . P e n g a m p l a s a n d i l a k u k a n d e n g a n m e s i n a m p l a s u n t u k m e n g a m p l a s b a g i a n p e r m u k a a n m a t e r i a l , m e n g g u n a k a n k e r t a s a m p l a s y a n g m e m p u n y a i k e k a s a r a n d a r i ; 1 2 0 , 3 2 0 , 4 0 0 , 6 0 0 , 1 0 0 0 , 1 5 0 0 , k e m u d i a n d i p o l e s m e n g g u n a k a n p a s t a i n t a n s a m p a i m e n g k i l a p . D i l a n j u t k a n d e n g a n e t s a N i t a l 3 % ( 3 % H N 0 3 d a n 9 7 % A l k o h o l ) k u r a n g l e b i h 5 d e t i k k e m u d i a n d i c u c i d e n g a n d e t e r g e n d a n d i k e r i n g k a n m e n g g u n a k a n a l a t p e n g e r i n g p a n a s y a n g s e b e l u m n y a b e n d a u j i d i s i r a m d e n g a n a l k o h o l 7 0 %. H a s i l n y a b a r u d i l i h a t d e n g a n m e n g u n a k a n m i k r o s k o p e o p t i k d a n u n t u k m e r e k a m g a m b a r k i t a p e r g u n a k a n k a m e r a d i g i t a l .

G a m b a r 4 . M i k r o s k o p O p t i k

H A S I L P E N E L I T I A N D A N P E M B A H A S A N

H a s i l P e n e l i t i a n H a s i l p e n e l i t i a n b e r u p a n i l a i k e k e r a s a n m a s i n g -m a s i n g b e n d a u j i b a i k y a n g d i l a k u k a n d e n g a n m e d i a p e n d i n g i n a i r l a u t d a n a i r t a w a r s e c a r a q u e n c h i n g , j u g a p h o t o s t r u k t u r m i k r o . 1 . U j i K o m p o s i s i

H a s i l u j i k o m p o s i s i y a n g d i l a k k a n d i P T . P u s r i P a l e m b a n g s e p e r t i d a t a d i b a w a h i n i : C o m p o s i t i o n

[ Elemen t ^ W c i g h t % " /j

C ~ 0 . 3 2

M n 0 . 1 4 . .

P 0 . 1 7 ( m a x ) • •

S . 0 . 0 5 ( m a x )

P a d a u j i k o m p o s i s i y a n g t e l a h d i l a k u k a n d a p a t d i k e t a h u i b a h w a k a d a r k a r b o n p a d a b e n d a u j i s e b e s a r 0 , 3 2 % C d a n k a d a r k a r b o n i n i s u d a h t e r m a s u k d a l a m b a j a k a r b o n m e n e n g a h .

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Zulkarnain Fatoni

2 . P e m a n a s a n P e r l a k u a n p a n a s d i l a k u k a n p a d a s u h u 7 5 0 °C s / d 8 5 0 °C d e n g a n i n t e r v a l 2 5 °C d a n d i d i n g i n k a n d e n g a n c e p a t k e d a l a m a i r l a u t d a n a i r t a w a r .

3 . U j i K e k e r a s a n • P e n g u j i a n k e k e r a s a n d i l a k u k a n d e n g a n m e t o d e R o c k w e l l - C ( R c ) p e n g u j i a n k e k e r a s a n d i l a k u k a n s e b a n y a k 5 t i t i k h a s i l n y a d i r a t a - r a t a k a n , h a s i l n y a d a p a t d i l i h a t p a d a t a b e l d i b a w a h i n i :

T a b e l 1 . P e n g u j i a n k e k e r a s a n d e n g a n p e n d i n g i n a i r l a u t

Na Temperatur Pemanasan

Nilai Kekerasan

Nilai Rata-rata

I 2 3 4 5 HRC 1 750°C 58 54,5 53,5 56 54,5. 55,3 2 775°C 57 58,5 59 54,5 56 57 3 800 °C 58 57,5 59,5 56,5 57,5 57,8 4 825 °C 58,5 60 57,5 56^ 58

5 850^ 59,5 49,5 48,5 59 59,5 60

Nilai Rata-rata 57,42

G a m b a r 5 . A n g k a K e k e r a s a n D e n g a n M e d i a P e n d i n g i n A i r L a u t

T a b e l 2 . N i l a i K e k e r a s a n D e n g a n P e n d i n g i n A i r T a w a r

No. Temperatur Pemanasan

Nilai Kekerasan

Nilai Rata-rata

HRC

No. Temperatur Pemanasan

1 2 3 4 5

Nilai Rata-rata

HRC

1 750°C 38,5 42 41,5 38,5 45,5 4 U 2 775°C 40,5 43 42,5 39,5 42,5 41,4

3 800°C 49,5 47,5 45,5 42 44 45,7

4 825°C 50,5 49 47 47,5 48 48,4

5 850°C s y 49,5 48,5 48,5 46,5 44,4

Nilai Rata-rata 45,24

G a m b a r 6 . N i l a i K e k e r a s a n D e n g a n P e n d i n g i n A i r T a w a r

T a b e l 3 . P e n g u j i a n K e k e r a s a n b e n d a u j i a w a l

No. Benda Uji

Nilai Kekerasan

Nilai Rata-rata

Awal 1 2 3 4 5 HRC

1. Tanpa Pemanasan 25,5 26,0 27,0 '25,0 24,0 25,5

2 0

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Pengaruh Konstruksi Ba j a 'teng Terbakar D i b e r i Perlakuan Pendinginan A i r

•• -- . 'W*

G a m b a r 7 . P e r b a n d i n g a n N i l a i K e k e r a s a n

4 . M e t a l o g r a p h i S t r u k t u r m i k r o b e n d a u j i d i l i h a t d e n g a n m e n g g u n a k a n m i k r o s k o p o p t i k , h a s i l n y a d i r e k a m d e n g a n m e n g g u n a k a n k a m e r a d i g i t a l , d a p a t d i l i h a t p a d a l a m p i r a n .

P e m b a h a s a n H a s i l p e n g u j i a n k e k e r a s a n b e n d a u j i t a n p a p e r l a k u a n m a s i h d a p a t d i u k u r m e n g g u n a k a n u j i k e k e r a s a n m e t o d e r o c k w e l l - c h a l i n i d i k a r e n a k a n s t r u k t u r y a n g t e r b e n t u k a d a l a h p e a r l i t e .

J i k a k i t a p e r h a t i k a n h a s i l p e n g u j i a n k e k e r a s a n b a j a y a n g t e l a h m e n g a l a m i p e m a n a s a n d a n d i d i n g i n k a n d i d a l a m a i r l a u t d a n a i r t a w a r ( t a b e l 1 d a n t a b e l 2 ) , k e d u a t a b e l m e n u n j u k k a n d a t a k e c e n d r u n g a n s e m a k i n t i n g g i t e m p e r a t u r p e m a n a s a n s e m a k i n k e r a s b a j a t e r s e b u t .

A k i b a t d a r i p e n d i n g i n y a n g s a n g a t c e p a t m a k a s t r u k t u r y a n g t e r b e n t u k a d a l a h m a r t e n s i t , i n i p u l a l a h y a n g m e m b u a t b a j a s e m a k i n k e r a s k a r e n a s t r u k t u r m a r t e n s i t a d a l a h s t r u k t u r y a n g p a l i n g k e r a s d i d a l a m b a j a , s a y a n g n y a s t r u k t u r i n i d i i k u t i o l e h s i l a t y a n g t i d a k b a i k y a i t u s i f a t y a n g g e t a s d a n s a n g a t r e n t a n t e r h a d a p b e b a n s e l n j u t n y a .

J i k a k i t a b a n d i n g k a n h a s i l p e n g u j i a n k e k e r a s a n a k i b a t d i d i n g i n k a n d i d a l a m a i r l a u t d a n a i r t a w a r , p e n d i n g i n d e n g a n m e d i a a i r l a u t m e n g h a s i l k a n s i f a t k e k e r a s a n l e b i h t i n g g i . H a l

i n i d i s e b a b k a n t e m p e r a t u r a i r l a u t l e b i h r e n d a h d i b a n d i n g t e m p e r a t u r a i r t a w a r o l e h p e n g a r u h k a d a r g a r a m . S e h i n g g a l a j u p e n d i n g i n a n a i r l a u t l e b i h c e p a t , k a r b o n y a n g t e r j e b a k d a r i s t r u k t u r a u s t e n i t ( F C C ) m e n j a d i m a r t e n s i t ( B C T ) l e b i h b a n y a k d a n a u s t e n i t e s i s a p a d a t e m p e r a t u r k a m a r y a n g t i d a k s e m p a t b e r t r a n s f o r m a s i m e n j a d i m a r t e n s i t l e b i h s e d i k i t , h a l i n i l a h y a n g m e n y e b a b k a n k e k e r a s a n d e n g a n p e n d i n g i n a i r l a u t l e b i h t i n g g i d a r i p e n d i n g i n a n j i k a m e n g g u n a k a n a i r t a w a r .

K e d u a m e t o d e p e n d i n g i n i n i b i l a k i t a b a n d i n g k a n d e n g a n b e n d a u j i t a n p a p e r l a k u a n , k e d u a - d u a n y a m e m p u n y a i n i l a i k e k e r a s a n j a u h l e b i h t i n g g i , a r t i n y a b a j a y a n g t e l a h t e r b a k a r a k a n m e n a i k k a n n i l a i k e k e r a s a n , m e n a i k k a n k e k u a t a n t e t a p i m a t e r i a l m e n j a d i s a n g a t g e t a s .

K E S I M P U L A N B e r d a s a r k a n d a r i h a s i l p e n e l i t i a n d a n

p e m b a h a s a n t e n t a n g p e n g a r u h p e m a n a s a n d e n g a n m e d i a p e n d i n g i n a i r l a u t d a n a i r t a w a r y a n g d i d i n g i n k a n s e c a r a c e p a t ( q u e n c h i n g ) , d a p a t d i a m b i l k e s i m p u l a n s e b a g a i b e r i k u t : 1 . B a j a k a r b o n m e n e n g a h y a n g b i a s a n y a

d i p e r g u n a k a n u n t u k b a j a k o n s t r u k s i j i k a m e n g a l a m i p e m a n a s a n a t a u t e r b a k a r d a n d i d i n g i n k a n d e n g a n c e p a t a t a u p i h a k p e m a d a m k e b a k a r a n m e n d i n g i n k a n d e n g a n m e n y e m p r o t k a n a i r a p a k a h i t u a i r t a w a r m a u p u n a i r l a u t m a k a s t r u k t u r y a n g t e r b e n t u k a d a l a h m a r t e n s i t y a n g k e r a s t e t a p i d i i k u t i o l e h s i f a t y a n g g e t a s .

2 . M a t e r i a l y a n g t e l a h m e n i n g k a t k e k e r a s a n n y a y a n g d i i k u t i d e n g a n m e n u r u n n y a k e u l e t a n ( g e t a s ) , a k a n r e n t a n t e r h a d a p b e b a n s e l a n j u t n y a .

3 . P e n d i n g i n a n m e n g g u n a k a n a i r l a u t l e b i h b e r b a h a y a j i k a d i b a n d i n g k a n d e n g a n p e n d i n g i n m e n g g u a n a k a n a i r t a w a r , k a r e n a k e r e r a s a n y a n g t e r j a d i a k a n l e b i h b e s a r d a n s e m a k i n g e t a s , n a m u n k e d u a - d u a n y a t e t a p b e r b a h a y a p a s c a t e r j a d i n y a k e b a k a r a n .

2 1

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Zulkarnaia Fatoni r

S A R A N P a r a p e n g g u n a b a j a h a r u s b e r h a t i - h a t i

( p e n g g u n a , p e r a n c a n g , p e m b o r o n g , p e k e r j a ) j i k a k o n t r u k s i b a j a ( b a j a k a r b o n m e n e n g a h ) t e l a h m e n g a l a m i p e m a n a s a n a t a u t e r j a d i k e b a k a r a n d a n m e n d a p a t p e r l a k u a n p e n d i n g i n y a n g s a n g a t c e p a t , a p a k a h d i d i n g i n k a n d e n g a n a i r t a w a r a t a u a i r l a u t m a k a b a j a a k a n g e t a s d a n r e n t a n t e r h a d a p b e b a n s e l a n j u t n y a .

D A F T A R P U S T A K A

B i b i t S u g i t o , 2 0 0 5 . Pengaruh Annealing Terhadap Sifat Fisis dan Mekanis Pahat HSS Dengan Unsur Paduan Utama Chrom. J u r n a l M e d i a M e s i n 6 ( 1 ) : 1 7 - 2 2

D a l i l . M , P r a y i t n o A d h y & I n o n u I s m e t , 1 9 9 9 . Pengaruh Perbedaan V&ktu Penahanan Suhu Stabil (HoldingTime) Terhadap Kekerasan Logam.

J u r n a l N a t u r I n d o n e s i a . 1 1 ( 1 ) : 1 2 - 1 7 .

G e o r g e E . T o t t e n , 1 9 9 7 . Steel Heat Treatment Handbook. N e w Y o r k : M a r c e e l D e k k e r I n c .

G e o r g e F . V a n d e r V o o r t , 1 9 8 4 . Metallography Principles and Practice. N e w Y o r k : M c . G r a w - H i l l B o o k C o m p a n y .

G e o r g e E . D i e t e r , 1 9 8 6 . Mechanical Metallurgy. N e w Y o r k : M c . G r a w - H i l l B o o k C o m p a n y .

H a r m e r E . D a v i s , 1 9 8 2 . The testing of engineering materials, N e w Y o r k ; M C G r a w - H i l l B o o k C o m p a n y .

H o n e y c o m b e , 1 9 8 1 . Steelsmicrostructureand properties. C a m b r i d g e : E d w a r d A r n o l d .

P a u l M . U n t e r w e i s e r , 1 9 8 2 . Heat treaters guide Standard practices and procedures for steel. O H I O : A m e r i c a n S o c i e t y f o r M e t a l s M e t a l s P a r k .

S i d n e y H . A v n e r , 1 9 8 7 . Introduction to Physical Metalurgy. 2 r d . N e w Y o r k : M c . G r a w - H i l l B o o k C o m p a n y U n i t e d S t a t e s S t e e l C o r p o r a t i o n , 1 9 5 3 . T h e A t l a s o f I s o t h e r m a l T r a n s f o r m a t i o n d i a g r a m s . P i t t s b u r g h : U S S .

W i l l i a m D . C a l l i s t e r . J r , 2 0 0 3 . Material Science and Engineering. U S A : J h o n W i l l e y & S o n s . I n c .

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