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PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 1
Operation and Maintenanceof the POLYCOM High Pressure Grinding Roll
Sociedad Minera Cerro Verde S.A.A.Training on siteNovember 26th to 29th 2007
R
Training CERROWAL
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 2
Training CERROWALIntroductionHistory of the company POLYSIUS
Sociedad Minera Cerro Verde S.A.A.Training on siteNovember 26th to 29th 2007
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 3
Introduction
• Short overview about POLYSIUS´s history
• The company todayPOLYSIUS within the ThyssenKrupp group
Overview of the POLYSIUS group
Today´s worldwide main activities of the POLYSIUS group
References
Service Activities (selection)
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 4
1859 Gottfried Polysius had openeda machine shop in Dessau
1870 The G. Polysius iron foundry andengineering works were founded by him
1890 100th contract of a millingsystem
1898 First Polysius rotary kiln in Europe
1907 Sale of a complete cementplant to Egypt
1908 More than 150 Polysiusrotary kilns in operation,Construction of a cement plantin China
1929 First LEPOL kiln in operation
Gottfried Polysius
G. Polysius iron foundry and engineering works
Short overview about POLYSIUS´s history
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 5
1946 Firm reopened in Beckumas Westpol Ltd.
1949 Change of corporate name toPolysius GmbH
1971 Take-over of Polysius AGcontrolling capital by Fried. Krupp GmbH
1979 Name changed to Krupp Polysius AG1985 Introduction of POLYCOM
high-pressure grinding roll
1992 Merger of Fried. Krupp GmbH and Hoesch AG
1999 Merger with the Thyssen Group toform ThyssenKrupp AG
2001 Krupp Polysius became a part ofThyssenKrupp Technologies
2002 Name changed to POLYSIUS AG2004 Polysius awarded major order from Saudi-
Arabia2006 Polysius acquired Maerz Ofenbau (shaft-kilns
for limestone)
Polysius Beckum, 1959
Polysius Beckum, today
Short overview about POLYSIUS´s history
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 6
The company todayPOLYSIUS within the ThyssenKrupp Group
ThyssenKruppSales: €47.1 billion • Employees: 187,600
Stainless Services
ServicesCapital Goods
ElevatorTechnologies
Steel
Steel
Sales:
€10.7 billionEmployees: 30,600
Sales:€6.4 billionEmployees: 12,200
Sales:
€14.1 billionEmployees:
66,900
Sales:
€4.3 billionEmployees:
36,200
Sales:
€14.2 billionEmployees:
40,200
Sales 2005/06; Employees 30. Sep. 2006; rounded; note: Technologies und Automotive figures accumulated
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 7
POLYSIUS within the ThyssenKrupp Group
The company today
TKMCL/Gerlach
Präzisions-schmiede
Waupaca
Rothe Erde
Berco
PrestaSteeringBilstein
SuspensionDrauz
NothelferAggregatmon-tage (Krause)
Uhde
Polysius
Fördertechnik
Surface Vessel
Submarine
Marine Services
PrestaCamshafts
TKA Sales &Technical Center
PlantTechnology
Sales:€2.3 billionEmployees:7,500
MarineSystems
Sales:€2.1 billionEmployees:8,900
Mechanical Components
Sales:€4.1 billionEmpolyees:23,900
AutomotiveSolutions
Sales:€4.4 billionEmployees:22,200
Transrapid
ThyssenKrupp TechnologiesSales: €12.7 billion Employees: 62,300
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 8
Overview of the POLYSIUS group
POLDRID
POLMED
POLCOT
POLBUENPOLBRAS
POLMEX
POLJOB
POLASIA
POLAUS
POLAT
POLBECK
POLINDIA
POLSHAN
POLMAS
The company today
MAERZ
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 9
Overview of the POLYSIUS group
The company today
Employees Market territory
Polysius, Beckum 1.052 worldwide activitiesPolysius, Aix en Provence 151 France/Marocco/TunisiaPolysius, Madrid 33 Spain
Polysius, Johannesburg 30 South Africa/South African countr.Polysius, Atlanta 74 USA/CanadaPolysius, Mexico 74 Latin America
Polysius, Sao Paulo 39 Brasil
Polysius, Singapore 13 South-East AsiaPolysius, India 119 India
Polysius, Ascot Great Britain/Ireland7
Polysius, Buenos Aires Argentina8
Polysius, Shanghai 16 China
Polysius, Australia 3 Australia
Polysius, Malaysia 12 South-East Asia
Maerz Ofenbau, Zürich 50 Lime- a. sintering techn. worldwide
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 10
Overview of the POLYSIUS group
US GAAPStatus: 12/06
MM Euro
The company today
439385
541
433 407
567
783
505
867
785 765
911
593
423
515
0
100
200
300
400
500
600
700
800
900
1000
Orders received Turnover Orders on hand
01/02 02/03 03/04 04/05 05/06
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 11
Current main activities of the Polysius Group all around the world
The company today
CommissioningSiteNew orders
5000 t/d
3000 t/d
8500 t/d
1500 t/d
4000 t/d
2700 t/d
3500 t/d
3500 t/d
7200 t/d
10000 t/d
2700 t/d
3400 t/d
2000 t/d
3400 t/d
6000 t/d
6000 t/d
2500 t/d
4500 t/d
3300 t/d
900 t/d
6000 t/d
2100 t/d
4000 t/d7500 t/d
1200 t/d
5500 t/d3300 t/d
4500 t/d
3300 t/d
2700 t/d
7500 t/d5000 t/d
3000 t/d
1200 t/d7000 t/d
2200 t/d
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 12
References on pyroprocessing sector
CementNew installations
CementConversions
CementTotal
Others * Total
DOPOL®/PREPOL®- AT
DOPOL®/PREPOL®- AS
PREPOL®- MSC-CC
OthersLEPOL®/GEPOL®/without preheater
POLCAL®
*e.g: Lime, Gypsum, Refractories, Iron ore, Non-fer. metals
Kilns/Preheaterssince 1950
The company today
57839092298 176
29829070220 8
1171174275
59591445
88
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 13
References on grinding technology sector
Cement raw mat. Cement Coal Iron ore Other *
materials Total
Tube and autogenous mills
Roller mills
High-pressure grind-ing rolls POLYCOM®
Mills since 1950
High-efficiencyseparators SEPOL®
Separators since 1985
*e.g: Blast furnace slag, Thomas slag, Bauxite, Magnesite, Copper ore, Gold ore, Nickel ore, Gravel
The company today
532 769 163 86 430 1.980
151 9 129 29 318
21 154 4 73 26413
160 362 129 87 7402
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 14
References for automation systems
POLAB® Laboratory automation 313
POLCID® Process control 173
POLEXPERT® KCE Expert system for kiln control / KCS 47
POLEXPERT® MCE Expert system for mill control 42
Systems since 1966
The company today
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 15
Service activities (selection)The company today
AutomationModification of application softwarefor POLCID, POLAB and POLEXPERT,Service contracts,Installation of spare parts,Upgrading of hardware and software,Consultation for projects etc.
Spare partsPurchasing, delivery and installation ofspare parts,Special designing of components,Customer advice,Further development of spare parts etc.
Research & DevelopmentSemi-industrial tests,Deposit exploration &laboratory tests,Industrial measurements for plantoptimisation
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 16
Plant services - AcademyCustomer personnel training,Seminars and technical lectures
Plant servicesAssembly and commissioning of new plants and conversions,Repairs, inspection,Problem elimination (Trouble Shooting),Installation of spare parts,Grinding of supporting rollers and tyres,POLSCAN® kiln geometry measurement,Refurbishment of tube mills etc.
Service activities (selection)The company today
PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.pptPage 17