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    Rosemount Process Level Instrumentation

    The Right Technologies. Real Results.

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    Delivering Results for You and Your Plant

    Optimize all your level

    applications with

    reliable Rosemount

    instrumentation. Our

    extensive portfolio,

    backed by over 50 years of

    experience in the process

    industries, ensures

    we deliver the right

    technology for your level

    application. Our ongoing

    investment in leading

    level and instrument

    technologies will keep

    you and your plant a step

    ahead.

    Reliable, best-in-class products

    Our ongoing goal is to provide customers with the most

    reliable and innovative products available. Year after year,

    we are recognized for our technology leadership by users

    in the industry. We are continuously striving to exceed

    customers expectations by pioneering new technologies

    that maximize customer value, such as our Smart Wireless

    solutions and Advanced Diagnostics.

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    Resources make the difference

    Products alone cant always get the

    job done. We have knowledgeable and

    experienced people to back them up.

    Continuous training is a key part o

    keeping our Instrument Consultants

    and Level Application Specialists

    inormed about the newest practices

    and technologies. At the same time, we

    have many tools available to help select

    the right level product and ensure that

    it is used correctly. See or yoursel atwww.rosemount.com/level.

    Our level products are manuactured

    or assembled in locations around the

    globe so that we can provide the best

    delivery and support wherever you

    need it. We also have an extensive

    network o service and support persons

    at key locations, with the availability o

    local repairs and on-site service.

    The power to deliver results

    Rosemount level devices

    power Emersons

    PlantWebarchitecture

    to deliver higher

    perormance, greater

    saety, and lower lie cycle

    costs. This is achieved by

    combining our industry-leading

    products with predictive ield

    intelligence and best

    implementation practices.

    The power

    o receiving

    accurate,

    actionable

    diagnostic

    inormation intime to make a

    dierence is unleashed

    independent o the

    host system through

    interoperability using IEC-

    Standard EDDL technology and

    industry-leading protocols such as

    HART and FOUNDATION ieldbus.

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    Over the years we have

    invested in emerging

    technologies as well as

    established and widely

    used ones. Emersons level

    devices are based on six

    different technologies:

    differential pressure, non-

    contacting radar, guided

    wave radar and ultrasonic;

    with vibrating fork and

    electromechanical for

    point level. Regardless of

    which technology is right

    for your application, you

    can rest assured that each

    product is designed to

    help you get the most out

    of your process.

    The Right Technologies or Your Application

    DifferentialPressure andHydrostatic

    Flexiblemounting

    Appropriateforliquid tank levelsincluding thosewith widetemperature andpressurerequirements

    Unaffectedby:vapor spacechanges, suraceconditions, oam,corrosive uids,internal tankequipment

    Canbeisolatedby valves

    GuidedWave Radar

    Topmount

    Appropriateforlevel and interacemeasurement oliquids or solidsincluding thosewith widetemperatureand pressure

    requirements

    Unaffectedbyuid propertiessuchas:

    density, viscosity,corrosiveness,vapors

    Externalmount

    Electromechanical

    Sidemount

    Appropriate or steam/water interacegauging, condensate detection, turbinewater induction protection

    Highreliabilitysteamdrumlevel

    Faulttolerantoperation

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    MOBREY MCU900

    Ultrasonic

    Topmount

    Non-contacting

    Appropriateforsimple tank levelsand open air level

    Unaected by uid propertiessuchas:

    density, viscosity,dirty coating,corrosiveness

    Point LevelDetection

    Flexiblemounting

    Appropriateforhighand low alarms, overfllprotection, pumpcontrol includingthose with widepressure andtemperaturerequirements,

    including hygienic

    Suitableformostliquids

    Immune to changingprocess

    conditions

    Non-

    Contacting RadarTopmount

    Appropriateforliquid or solid tanklevels includingthose with widetemperature andpressure requirements

    Unaected by uid propertiessuchas:

    density, viscosity,dirty coating,corrosiveness, vapors

    Canbeisolatedby valves

    Inventory Tank GaugingCompletetankgaugingsystemsolutionsfortankterminalsand

    refneriesReliablenon-contactingradargaugeswithcustodytransferaccuracy

    or a wide range o applications and tank types

    Rosemount devices are specifed

    more oten than any other brand oprocess instrumentation. The result

    is a portolio that handles virtually

    anylevelapplication:highorlow

    temperatures, aggressive environments,

    high pressures, hazardous areas, or the

    simplest level switching requirement.

    For more detailed level selection

    inormation, please see our old out

    guide at the back o this brochure.

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    Dierential Pressure and Hydrostatic Level

    Rosemount integrated level transmitters

    Available or 3051S, 3051C and 2051level transmitter conigurations

    Advanced diagnostics with process alerts

    Wirelessconfigurationsprovidenewdataaccess

    Singlemodelforeasyordering

    Rosemount 1199 seal systems

    Multiple direct mount and capillary options tomatch vessel mounting requirements

    Available or all transmitter conigurations

    Hydrostatic level transmitters

    Submersibleorexternalleveltransmitterforuseinvented and open tanks

    Rugged stainless steel or aluminum bronze construction

    Toughflushmountedceramicsensorforlonglife

    Simple,lowcostinstallation

    Tuned-Systemassemblies forimproved results

    Rosemount DP Level

    Tuned-System assembliesoptimize perormance and

    lower installed cost while

    eliminating maintenance

    issues with wet or dry leg

    installations. Speciying

    direct mounted level

    transmitters and seal system

    perormance calculation

    reports up ront reduces

    project time and risks.

    Rosemount DP Level

    products are unsurpassed

    in breadth, capability

    and performance.

    Whether it be through

    an integrated level

    transmitter or remote

    seal systems, you can find

    a solution to meet your

    needs. DP level products

    are more reliable and

    easier to use than ever

    before while meeting the

    toughest measurement

    challenges. Hydrostatic

    level transmitters are

    designed for vented or

    atmospheric vessels.

    They are submersible or

    can be direct mounted,

    with a flush ceramic

    diaphragm for many

    applications from

    service tanks to remote

    reservoirs.

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    Robust seal designBack-up diaphragm

    pattern protects seal integrity

    Recesseddiaphragmreduces handling damage

    Advancedweldtechniquesimprove reliability

    Extendedflanged

    Flush flanged

    Threaded

    Pancake

    Threadedpipe mount

    Saddle seal

    Tank Spud Assembly

    Tri-Clamp

    Reliable system construction

    Welded design with no threads

    100% helium leak-tested

    Advanced ill luidpreparation andmanuacturingtechniques

    Allwelded option withno gaskets or ullvacuum applications

    In-Linewafer

    Remoteflanged

    Comprehensive seal offering

    Published oeringincludes 25 seal typesand 17 materials

    Customengineeredconigurations are availableto meet your speciicapplication needs

    Hygienic conigurations

    High temperature capability

    Full vacuum to ANSI class2500 pressures

    Liquid and slurrymeasurement

    A wide variety o process

    connections, materials,

    and system construction

    options are available to

    provide reliable

    measurement o liquid

    and slurry applications.

    Vented tank and sump measurement

    For open sumps and

    atmospheric pressure

    tanks, the hydrostatic

    level transmitter is atough and robust solution,

    providing reliable level

    measurement rom either

    within or external to the

    tank. Unaected by diicult

    surace conditions,

    hydrostatic transmitters

    provide stable readings

    under adverse conditions.

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    Non-Contacting Radar Level

    Rosemount non-contacting radar transmitters

    Highly accurate and reliable direct level measurement

    MultiVariable output includes the choice o level,distance, volume and signal strength

    Rosemount 5400 2-wire superior performance

    Marketleadingsignalsoftwarelogictohandledynamic tank environments

    Highandlowfrequenciesavailableformaximumapplication coverage

    EnhancedEDDL-baseduserinterfaceprovidesvisualization o coniguration and diagnostic

    inormation

    Innovativedesignputsmorepoweronthe surace than any other 2-wire radar transmitter

    Rosemount 5600 4-wire for niche applications

    Powerof4-wireprovidesmaximumsensitivityandperormance or solids, challenging reactors, rapidlevel changes and extreme process conditions

    Marketleadingsignalprocessingcapacitytohandlechallenging tank environments

    Rosemount Non-

    Contacting Radar

    Continuous Level

    Transmitters leverage

    over 35 years experience

    in advanced radar level

    measurement, resulting

    in an installed base

    exceeding 200,000

    units worldwide. With

    immunity to changing

    process conditions such

    as density, vapors, and

    turbulence, as well as

    pressure and temperature

    changes, they are designed

    for highest reliability

    and performance. This

    makes non-contacting

    radar the best choice for

    precise monitoring and

    control. Providing easy

    top-down installation and

    commissioning together

    with trouble-free operation

    ensures peace of mind.

    Level measurement instorage and buffer tanks

    Rosemount non-contacting

    radar provides a very

    reliable and accuratelevel reading with no

    moving parts or

    contact with the

    process, thus eliminating

    costly maintenance

    requirements.

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    High application flexibility

    A wide selection o materials and process connections

    Abroadrangeofaccessoriesandantennastyles

    Meeting the in-tank challenge

    Every tank is unique. Rosemount radar eatures aredesigned to obtain the best match to speciic processconditions:

    Dual port technologymaximizes power onthe surace or robustsignals

    Circular polarization

    minimizes installationconstraints

    Condensation and dirt-resistant antennamaximizes uptime

    User-friendlyconiguration anddiagnostic tools withecho curve capability

    reduces startup time

    Parabolic

    Processseal

    Tri-Clamp,all PTFE

    Bracketmount

    Cone Dustcover

    Processseal

    Cone

    Tri-Clamp

    RodAntenna

    5400

    5600

    Level measurement inreactor and mixing tanks

    TheRosemount5400

    series withstands the

    challenge o reactorand mixing tanks. It is

    unaected by almost

    any luid property

    change, including

    density, pH and viscosity.

    Solidsmeasurement

    The Rosemount 5600

    measures low

    dielectric solids with

    a measuring range

    capability as much as

    160 t. (50 m).

    Applications

    include powders

    and granules such

    as lime, cement,

    ly ash, corn,

    metals, ore and

    many more.

    ExtendedCone

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    Rosemount guided wave radar transmitters

    Highly accurate and reliable direct level measurement

    MultiVariableoutputincludesthechoiceoflevel,interace level, distance, upper product thickness,volume and signal strength

    5300 series superior performance

    Handleseventhemostchallengingapplicationsreliably including process vessels, control and saety

    Microwaveinnovationsallowuseoverlongerranges,with lower dielectrics and higher accuracy

    Enhancedconfigurationanddiagnosticinformation throughRadarMasterandEDDL-baseduserinterface

    Probeendprojectionfunctionprovidesreliablemeasurements during times o low signal strength

    3300 series versatile and easy to use

    Handles most liquid storage and monitoring applications

    First2-wirelevelandinterfacetransmitterwithfieldproven reliability

    Guided Wave Radar or Level and Interace

    Rosemount Guided Wave

    Radar (GWR) products are

    unsurpassed in capability

    and performance. They

    are designed to cut costs

    and increase safety by

    providing reliable

    measurement. Our GWR

    level products are easy

    to use and meet the

    toughest measurement

    challenges. They are easy

    to install into existing

    openings, virtually

    unaffected by process

    conditions. Guided wave

    radar has no moving

    parts and requires

    no calibration, which

    minimizes maintenance

    requirements.

    Interface and liquified gases

    Rosemount guided wave radar

    measures both the level

    and interace

    in tanks orchambers

    including

    separators,

    settling and

    condensate

    tanks. Guided

    Wave Radar is

    also a good

    choice or liquiied gases including

    LNG, LPG and anhydrous ammonia.

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    Easy start-up

    User-riendlyconiguration anddiagnostic toolswith echo curveor easy setup andtrouble-shooting

    Solidsmeasurement

    The Rosemount 5303

    measures solids with

    dielectric constants

    aslowas1.4.The

    measuring range

    is up to 160 t. (50 m).

    Applications include

    powders and

    granules, silicon,

    plastic pellets,

    cement, ly ash,

    corn and

    many more.

    Meeting extreme temperature

    and pressure challengesTotalrobustnessthrough

    redundant hermetic ceramic seal

    Flexible probe load systemcompensates or stress romthermal expansion and orces onthe probe

    Ceramicinsulatorsandgraphitegaskets provide thermal andmechanical barrier as well aschemical resistance

    Probefamilycoverrange-320

    to752F(-195to400C)andfull vacuumto5000psi(345bar)

    High application flexibility

    A wide selection o materials and process connections

    Abroadrangeofaccessoriesandprobestyles

    ExternalmountingusingRosemount9901chamber

    Twinflexible

    Tri-Clamp

    Centeringdisk

    Single rigid& flexible

    HTHP PTFEcovered

    Remote mount, SST

    Demanding environments

    Rosemount guided wave

    radar is unaected by

    density changes,

    making it a reliable andlow maintenance

    alternative to displacer

    technologies.

    Applications include

    distillation columns,

    eed-water tanks,

    liquiied gases.

    Bracket mount

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    Rosemount 3490 universal control unit

    Acceptsinputfromany4-20mAorHARTtransmitter

    Providesintrinsicallysafepowertothetransmitter

    Cleardisplayoftransmitterreading

    Fivefieldprogrammablerelaysforcontroland/oralarm duties

    Comprehensivepre-programmedrangeofpumpcontrol and Open Channel Flow routines

    UltrasonicContinuousLevelandSuspendedSolidsMeasurement

    Rosemount 3100 series ultrasonic

    level transmittersReliableliquidlevelmeasurementupto36ft(11m)

    Topdownnon-contactingmeasurementminimizesmaintenance costs

    Local operator interace or remote programming orast and eicient commissioning

    Twoon-boardrelaysforcontroland/oralarmduties

    Inert wetted materials or corrosive liquids and vapors

    Rosemount ultrasonic

    transmitters are a cost-

    effective choice for

    non-contacting continuous

    level measurement in a

    wide range of routine

    applications from

    inventory monitoring

    to process control.

    For suspended solidsmeasurement, sludge

    blanket monitoring and

    open channel flow, our

    market-leading water

    and effluent treatment

    instrumentation

    satisfies the need to

    ensure the environmental

    compliance and efficientoperation of your plant.

    Tank levelmonitoring

    Rosemount ultrasonic

    level transmitters

    provide reliable non-contacting level

    measurement in

    tanks, open air

    applications and plant

    utilities. An on-board

    library o several

    tank shapes gives

    automatic conversion

    o readout to volume

    or contents.

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    MOBREY MCU900

    Suspended solids densitymonitoring and control

    Continuoussludgedischarge monitorforupto50%

    suspended solid

    Rugged316stainlesssteelsensors or in-tank or pipesection mounting

    BrightbacklitLCDlocaldisplay

    Blanket level detection

    and controlSludgeblanketmonitoring

    and control in clariiers andthickeners

    Brightlocaldisplayoftankproile and relay status

    Lowmaintenanceself-cleaning sonar transducer

    MOBREY MSM400MOBREY MSL600

    Sealed ultrasoniclevel transmitter

    Levelmeasurementandpumpcontrol in sumps and wet wellsup to 39t (12m) deep

    SealedNEMA6P/IP68tosurvive looding

    Sophisticatedsoftwareeliminates alse echoes

    Ultrasonic open channel flow

    measurement systemNon-contactingflow

    measurement or venturisand lumes

    BrightLCDdisplayofinstantaneous low andcumulative low

    On-boardflowloggingwithfivealarmorflowrelays

    Pre-programmedwithpopularflowdischargecurves

    Open channel flow measurement

    For open channel low measurement in

    the water industry and eluent treatment

    plant, our ultrasonic system

    eatures pre-coniguredlow curves or Parshall

    lumes and weirs

    as well as user

    deined curves or

    non-standard

    structures. An

    on-board data

    logger records up to

    7200 events and displays

    both daily and cumulative lows.

    Suspended solids and sludge blanketmeasurement

    Experienced treatment plant operators are too valuable

    to dedicate to individual works. Our comprehensive

    range o suspended solids and sludge density monitorsare or use in the automation o industrial slurries and

    municipal eluent processes.

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    Point Level Detection

    Rosemount vibrating fork level switches

    Leveldetectionandcontrolfortheprocessindustries

    Shortforkdesignforminimaltankintrusionorpipe mounting

    Compactandlightweightdesignforsideortop mounting

    Compact model

    StainlessSteelhousingandplug/socketconnectionor the ast it, high volume user

    Standard model

    Choiceofswitchoutputsincludesintrinsicallysae and relay

    DIBt/WHGOverfillprotectioncertification

    Flanged,threadedandextendedlengthoptions

    Extreme temperature model

    -94to500F (-70 to 260C) extendedoperating temperature range

    Rosemount vibrating fork

    technology offers a

    simple, lightweight,

    compact solution.

    Its unique design can

    handle a wide range of

    level, level detection and

    control applications, from

    simple overfill duties to

    critical alarm functions

    in the petrochemical and

    process industries.

    Our range of globally

    approved and proven

    level switches for liquids

    provide reliable alarm and

    control duties in all types

    of point level detection

    applications.

    Overfill protection

    Spillage caused by overilling can

    be hazardous to the environment

    and people, resulting in lost

    product and incurring costso clean up operations. The

    Rosemount 2120 is a dependable

    limit level switch with built-in

    heartbeat LED to reassure you

    that it is always ready to detect

    and signal overill at any time. The

    2120 is also ideal as a low level

    trip to detect empty tanks and

    prevent pump damage.

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    High and low alarm

    Reliable liquid level detection or high and

    low alarm or pump control is essential.

    Overlows are dangerous and

    costly, while empty vesselslead to pumps or

    downstream processes

    runningdry.Maximumand

    minimum level detection in

    tanks containing many

    dierent types o liquids is

    oten a legal requirement.

    It is common practice to it an

    independent high level alarm

    switch as a backup device.

    Float level switches

    Tough,ruggeddesignforlonglifeinaggressive environments

    Operatesinalmostanyliquidathighpressuresand temperatures

    Widerangeofmountingoptionstomeetsite standards

    Sidemountingortopmountingonexistingvessel connections

    Mountingoptionallowsisolationwhile plant is live

    Widelyusedandcertifiedformarineapplications

    Extended operating temperature range

    Thermal gradient tube increases high and lowoperating temperature range rom -70 to 260C

    (-94to500F)

    Unique fork design

    Rapidwettodry timeor highlyresponsiveswitching

    Shapeoptimized

    or handpolishing tomeethygienicrequirements

    Superior diagnostics

    Built-in diagnostics continuously check electronicand mechanical health

    Idealforcriticalalarmduties

    Hygienic applications

    With the option o highly

    polished orks providing a

    surace inish (Ra) better

    than0.8m,theRosemount2100 series meets the

    principle design criteria o

    the most stringent hygienic

    requirements used in ood and

    beverage and pharmaceutical

    applications.Manufacturedin

    stainless steel, the Rosemount

    2100 series is robust enough to

    withstand steam cleaning (CIP).

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    ElectromechanicalWaterandSteamInterfaceMonitoring

    Failure to detect low

    water levels in steam-

    raising plants can have

    costly and potentially

    disastrous consequences.

    Reliable water level

    detection and monitoring

    is essential to protect

    plant and personnel.

    The Hydrastep water and

    steam monitoring system

    provides highly visible

    local and remote drum

    level indication and alarm

    with exceptional levels of

    reliability.

    Hydrastep electronic gauging

    systemReliable,continuousmonitoringo steam

    drum level

    Localandremotedisplayswithbuilt-inault indication

    Exceptionalreliability,nomissedincidents

    Zero maintenance minimizes operating costs

    Wide,accuratemeasuringrange

    Installedandproveninover4000criticalapplications globally

    Hydratect steam / waterdetection system

    Reliabledetectionofwaterorsteaminlines, columns and condensate pots

    High reliability and ault-tolerant operationeliminates the need or routine testing

    Turbine Water Induction Protection (TWIP)

    Steam drum monitoring

    Failure to detect low water levels

    in steam-raising plants can have

    costly and potentially disastrous

    consequences. Hydrastep oersexceptional levels o security. All

    measurements are interpreted as

    water,steamorcontamination.Both

    short and open circuit conditions

    are detected and indicated as aults.

    Independent research by Factory

    Mutualconcludedthattheprobability

    o Hydrastep missing a trip condition

    is less than 1 in 300 million.

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    HYDRATECT

    Exceptional reliability

    through proven design Survives pressure and temperature

    extremes ound in high pressuresteam raising plant

    Leak-proofsealeliminatessteamleaks and potential accidents

    Constructedfromfullycertifiedand traceable materials

    Hydrastep is designed or superiorreliability. It is ault tolerant so nosingle ault will cause system ailure

    orlossofmonitoring.Hydrastepwill:Triptheboilerwhenlowwater

    conditions occur

    Nottriptheboileronafalsealarm

    EvaluationsbyFactoryMutual

    Researchconcludesthat:

    The probability o missing an actualtrip is less than 1 in 300 million

    The probability o creating a nuisancetrip is less than 1 in 10 million

    Turbine water induction protection

    Condensed water in a super-heated steam line has the

    potential to cause serious damage to high speed turbines.

    A Hydratect level switch installed on the drain pot in the

    super-heated steam line will detect the level o condensedwater and operate a drain valve, protecting the turbine.

    Hydrastep water columns

    Custommanuactured to itexisting connections and providemounting points or the numbero electrodes required

    Designed in accordance with the ASMEBoilerandPressureVessel codeandtheB31.1PowerPiping

    code

    Handles supercritical pressuresand temperatures, eliminatingthe need or isolation at theseconditions

    Lowpressurewatercolumn

    Highpressure

    watercolumn

    Unique brazingtechniques prolongelectrode lie andminimize downtime

    Specializedinsulator materials

    allow use up to1040F(560C)

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    Inventory and Custody Transer Tank Gauging

    The Rosemount Tank

    Gauging system is

    the industry leader

    in bulk liquid storage

    management. Major oil

    companies around the

    world use it to improve

    the efficiency, safety, and

    profitability of refineries,

    tank farms and terminals.

    The main benefits include

    proven reliability, multi-

    certified accuracy and

    minimal maintenance.

    Rosemount tank gauging: a system science

    TheRosemountTankGaugingsystemprovides completefunctionsfor:operationalcontrol,legal

    custody transer, inventory control, mass balance,loss estimation, leak detection and overill protection

    Includesnon-contacting,reliableandvirtuallymaintenance-ree radar level gauges

    Completerangeofantennasforvarioustanktypesand applications, including high precisionmeasurement in still-pipes on loating roo tanks aswell as pressurized tanks.

    SuitableforuseinSIL2safetyfunctionsaccording

    toIEC61508/61511Integrateseasilywithexistingnetwork,DCSorhost

    computer system

    IncorporatesEmerson'sSmartWirelesssolutionsfornew data access possibilities

    Smart and easy retrofit withtank gauge emulation.

    The Rosemount Tank Gauging system is compatible with

    all other major tank gauge vendors. Step-by-step

    modernization o your current tank gauging system ispossible thanks to lexible ield and control room solutions.

    Just plug-and-gauge

    The TankRadar Rex gauge is designed with an open

    interace, covering everything rom electrical interace

    and communication protocol to utilization o many

    dierent power sources. This eature enables you to

    replace old mechanical or servo gauges with modern Rex

    gauges, without having to replace the control system

    or ield cabling. Simply connect the Rex to your existing

    system and youre operational.

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    RosemountTankRa

    dar

    FBM2180

    Ext.pwr

    RS-2

    32

    USB

    Tx

    Rx

    Lo-GA IN- Hi On-T ERM -Off

    TankRadarRex gauge

    TankRadarPro gauge

    PressureTransmitter

    Water LevelSensor

    TemperatureSensor

    TankMaster PC

    www

    Field Communication Unit2160/2165/2175

    RadioModem

    Field BusModem

    To

    DCS

    Measures all important data

    The Rosemount Tank Gauging System includes level, temperature, pressure, water

    interace detection, mass and volume calculation or a wide range o products, ranging

    rom propane and butane to asphalt.

    Rosemount TankRadar gauges are also used in applications such as LPG/LNG, distilleries,biouels, underground tanks, and or wave and metallurgic measurements.

    TankMaster is a powerul Windows based Human Machine Interace (HMI) or complete

    tank inventory management and standardized net volume calculations. Your operators get

    a quick overview, as well as detailed views, o all tank gauging data in real-time as well as

    historically, or the entire tank arm, tank-by-tank and product-by-product. Calculations

    o inventory and custody transer quantities are perormed in real time, ollowing API, ISO

    and other industry standards. TankMaster is ully OPC-compatible and communicates with

    SCADA/DCS systems, plant host computers, and Microsot Oice programs via OPC or

    the Modbus protocol.

    For more inormation visit http://www.rosemount-tg.com

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    Which technology should I use ?

    With all the technologies,

    products, and parameters

    to consider, selecting the

    best technology for level

    measurement can be

    difficult. Emerson Process

    Management is aware

    of this challenge and has

    developed a selection

    guide to help you choose

    the right product for

    your level application.

    By using this guide you

    can rest assured that you

    have chosen the correct

    technology, product, and

    that you have Rosemount

    quality working in your

    plant to reduce overall risk

    and project cost.

    TECHNOLOGIES

    The Rosemount level product oering includes:

    Dierential Pressure (DP), Guided Wave Radar (GWR),

    Non-Contacting Radar, Ultrasonic, and Level switches

    using vibrating ork technology. Each o these

    technologies has advantages depending on application.

    Application Considerations

    Conditions within a vessel are an important actor

    when choosing a level technology. A measurement

    device must handle all pressure, temperature, andprocess conditions. Turbulence, oam, fuid chemical

    properties, and vapor can impact measurement and

    need to be considered. Some o the more common

    application conditions include:

    1) Vapor 4) Change in Dielectric / Density

    2) Foam 5) Surace Turbulence

    3) Turbulence

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    SELECTION GUIDEThe ollowing oldout

    pages contain a selection

    guide that unctions as

    a decision tree. Begin at

    START, and ollow and

    make the parameter

    choices. This guide

    will narrow down your

    selection and lead you to

    urther inormation.

    Installation Considerations

    Matching a technology to vessel conguration is key or successul

    installation. Connection sizes, types, and locations impact this choice. The

    need or device isolation, mechanical structures, and material fows canrule out some technologies. Installation considerations are:

    A Bypass Connection F Obstructions and Agitators

    B Valve G Overall dimensions

    C Top Mount; position, H Bottom typelength and nozzle diameter

    D Side Mount; position, lengthand nozzle diameter

    E Fluid Flow into Vessel

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    STEP2

    NTERFACE SELECTION OVERVIEW

    APPLICATION &

    NSTALLATION

    CONSIDERATIONS

    FEATURES OF INTEREST

    Differential Pressure(Interface applications based on densitydifferences between two fluids.)

    BBoth taps must be covered

    BDistance between taps xdifference in SG = dp

    BSuggested minimum dp of20 in H20 (500 mm H20)

    BInterface Measurement only

    BSee TDS 00816-0200-4016for further information

    LowerProductLowerProduct

    UpperProductUpperProduct

    Vapor

    LRV

    URV

    UNZ

    HARTOutput

    2-Wire,DC Power

    4-Wire,DC orACPwr

    2ndAnalogOutput

    ConfigurableDisplay

    ConfigurableLocally

    TemperatureInputs

    VolumeCalcAvailable

    Frequency

    PCTools

    Pressure4

    MinimumandMaximumLimits

    Temperature4

    Minimum&MaximumLimits

    MinimumPracti calRange(URV-LRV)

    Recmnd for smallvessels < 40(1m)

    MaximumRange(Variesgreatlywithspecificproducts)

    AMSSuite:IntelligentDeviceManager

    Accuracy-upto33(10m)

    PrimaryMultivariableOptions

    FOUNDATION fieldbus

    Pressure,Temp,DifferentialPressure2

    Level,Volume3

    Level,Volume,

    Temp3

    Level,Volume,Interface3

    3mm540210mm5401

    Vacuumto:

    232 psig(16 bar)

    115 (35m)calmsurface,E>1.8 and4 Antenna

    165(50m)calm

    surface,E>1.9 and8Antenna

    77(23.5m)

    165(50m)

    RadarMstr/ EDDL

    RadarMstr/ EDDL

    RadarMaster

    6 or 26 GHz

    YES

    10 GHz

    5mm

    YES

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    APPLICATIONDE PENDENT

    NOTRECOMMENDED/RELEVANT

    GOOD

    NR

    AD

    GD

    STEP 5A

    P LEVEL

    CHNOLOGY

    essure transmittersd diaphragm sealse available in a varietysizes and materials.fer to Product Dataeets for productoices.

    e Toolkit for modelmber validation andrformance prediction.

    Bubbling/boiling surfaces

    Foam

    Solids, granules, powders

    High turbulence

    Device will be close to tank wall/disturbing objectAngled or slanted surfaceInternal obstructions, directly in path

    Internal obstructions, avoidance

    5401 5600 5402

    ULTRASONI

    TECHNOLO

    Ultrasonicproductsare available inPVDF Sensormaterial.

    See PDS formodel selection.

    Use Toolkit formodel numberand applicationvalidation

    NON-CONTACT

    RADAR TECHNOLOGY

    GWRcoax

    5401rod

    5401rod

    5401rod

    5401rod

    5401 rod5402

    5401 rod5402

    5401 rod5402

    5401 rod5402

    5401 rod5402

    5401 rod5402

    5401 rod5402

    5401 rod5402

    5402

    5402

    5402

    5402

    5402

    5402

    5402

    5402

    5400

    5400

    5402

    5402

    5402

    5402

    5402

    5402

    5402

    5402

    5600rod

    5600rod

    5600rod

    310012

    5600rod

    5600rod

    5600rod

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWRcoax10

    GWR 3100

    3100

    5400

    5400

    5400

    5400

    5400

    5402

    5402

    5400

    5402

    5402

    5400

    5400

    5402

    3100

    3100

    3100

    3100

    5400 56003100

    3100

    3100

    3100

    3100

    3100

    3100

    5400

    5400 5400

    5400 5400

    5400 5400

    5400 5402

    5402 5402

    5402 5402

    5401 5401

    5402 5402

    5400 5400

    5402 5402

    5402 5402

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    560056005600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    5600

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWRGWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    5600rod

    GWR

    5600rod

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    GWR

    1 in 1.5 in 2/DN 50 3/DN 80 4/DN 100 6/DN 150 8/DN 2nection Size

    ge limits of non-contacting radar are impacted by the choice of antenna style, the process dielectric, and surface conditions. Consult the 5400 or 560011 series PDSfor specific informatio

    Process Medium Characteristics

    Tank Environment Considerations

    You have chosen Rosemount 5400 or the Rosemount 5600. Refer to the Product Data Sheets for modelnumber selection. Use Toolkit for model number validation and to input information for factory configuration

    GD GD GD

    GD GD AD

    GD GD AD

    AD AD AD

    AD GD AD

    AD GD AD

    AD GD GD

    NR AD NR

    AD AD NR

    NR

    NR

    AD

    NR

    GD

    GD

    Ant, No Valves Threaded (NPT & BST) Flanged

    STEP 5B

    OCESS CONNECTIONS FOR TOP DOWN TECHNOLOGIES: RADAR, ULTRASONIC, AND GWR

    zle Height

    ng Wells and Bypass Bridles

    ng Wells

    es

    zles with Full Port Valves

    o 80 (2000mm)

    nnas and Probes in Non-SST Materials 14,15

    le up to250mm)

    le up to500mm)

    (500mm) and(2000mm)

    Heavy vaporsCondensing vapors / Build up on Antenna

    3.3(1m) accuracy is 5mm

    .3(1m) accuracy is 2.5mm

    s the high pressure and high temperature option

    ped version limited to 2.9 psig (.2 barg)

    tac t Factory for other probe types

    11. A parabolic antenna is also available for 5600

    12. 3100 has a 2 threaded connection as well13.) 3100 may be used in 8 and longer openings

    14. GWR: Single rigid & coaxial probes available in Hastelloy and Monel. Single rigid and single flexibleprobes are available with PTFE coating

    15. 5600: Cone style antennas are available in Hastelloy & Monel, Titanium, and Tantalum. 5400cone style antennas are available in Hastelloy & Monel

    2(50mm)

    4(100mm)

    8(200mm)

    10(250mm)

    14(350mm)

    20(500mm)

    (500mm) and(2000mm)

    Process isolation / valve

    Maximum length16

    Minimum Dielectric Constantat Maximum Range

    Minimum Dielectric Constant

    Level

    Interface (liquid/liquid)

    Changing Density

    Changing Dielectric17

    Wide pH Variations

    Pressure Changes

    Temperature Changes

    Condensing Vapors

    Bubbling/Boiling Surfaces

    Foam ( Mechanical Avoidance)

    Foam ( Measurement of Top of Foam)

    Foam ( Measurement of Foam & Liquid)

    Clean Liquids

    Materials with Very Low Dielectric

    Coating, Sticky Liquids

    Viscous Liquids

    Crystallizing liquids

    Solids, Granules, Powders 18

    Fibrous Liquids

    Turbulence

    Tall, Narrow Nozzles

    Cleanability of Probe

    Disturbing ElectromagneticInterference in Tank

    Liquid or Vapor Spray May TouchProbe Above Surface

    Probes Will Be Close (

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    The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is aregistered trademark of the Emerson Process Management group of companies. All other marks are the property of their respective owners. 2009 Rosemount Inc. All rights reserved.

    Emerson Process ManagementRosemount Inc.8200 Market BoulevardChanhassen, MN 55317 USAT (U.S.) 1-800-999-9307T (Internati onal) (952) 906 8888F (952) 949 7001www.rosemount.com

    Emerson Process ManagementBlegistrasse 23P.O. Box 1046CH 6341 BaarSwitzerlandTel +41 (0) 41 768 6111Fax +41 (0) 41 768 6300

    Emerson Process Management Asia PacificPte Ltd1 Pandan CrescentSingapore 128461Tel +65 6777 8211Fax +65 6777 0947Service Support Hotline : +65 6770 8711Email : [email protected]

    For more information on industry leading level instrumentation visitus at www.rosemount.com/level.

    Emerson FZEP.O. Box 17033Jebel Al i Free ZoneDubai, UAETel +971 4 883 5235Fax +971 4 88 3 5312