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01 - WIRE ROPE & STRAND 6 - 29 Wire Rope Characteristics Care & Maintenance Wire Rope Superflex Wire Rope Crane Rope Hi Performance Crane Rope Elevator Rope Galvanised Strand PVC Wire Rope Lubricant Corrosion Protection Cleaning

01 - WIRE ROPE & STRAND - Bullivants · 01 - WIRE ROPE & STRAND 6 - 2 Wire Rope Characteristics. Care & Maintenance Wire Rope. Superflex Wire Rope. Crane Rope. Hi Performance Crane

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Page 1: 01 - WIRE ROPE & STRAND - Bullivants · 01 - WIRE ROPE & STRAND 6 - 2 Wire Rope Characteristics. Care & Maintenance Wire Rope. Superflex Wire Rope. Crane Rope. Hi Performance Crane

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Wire Rope CharacteristicsCare & MaintenanceWire RopeSuperflex Wire RopeCrane RopeHi Performance Crane RopeElevator RopeGalvanised StrandPVC Wire RopeLubricantCorrosion ProtectionCleaning

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Wire Rope & Strand CharacteristicsSizeRopes are referred to by a diameter. The correct way to measure wire rope is shown below.

ConstructionThe main components of wire rope are shown below.

In the example above, each individual wire is arranged around a central wire to form a 7-wire strand. Six of these strands are formed around a central core to make a wire rope. The rope is specified at 6 x 7 (6/1) i.e., six strands of seven wires.The actual range of wire rope Constructions is wide and varied but the number could be limited to approximately twenty-five.The size and number of wires in each strand, as well as the size and number of strands in the rope greatly affect the characteristics of the rope. In general, a large number of small-size wires and strands produce a flexible rope with good resistance to bending fatigue. The rope Construction is also important for tensile load (static, live or shock) abrasive wear, crushing, corrosion and rotation.CoresA number of core types is available and each gives specified properties to the rope:1. Wire Strand Core (WSC) - Strand usually of the same Construction as the outer strands.2. Fibre Core (FC) - Sisal or polypropylene.3. Wire Rope Core (WRC) - a wire rope usually of 6 x 7 (6/1)/1 x 7 (6/a) Construction.Wire Strand Core (WSC)

These cores are chiefly for standing ropes (guys or rigging), and offer high tensile strength and, owing to the larger wires in the core, greater resistance to corrosion.

Fibre Core (FC)

A fibre core, generally sisal, provides a resilient foundation for the strands in the rope structure. Fibre cores are used for ropes that are not subjected to heavy loads and where flexibility in handling is required. Fibre Cores are inadequate where wire rope is subjected to heavy loading, prolonged outdoor exposure and crushing on small drums and sheaves.Wire Rope Core (WRC)

Wire rope core is preferred for operating ropes in applications of high tensile stress, high compression loads on small drums and sheaves (such as on earthmoving equipment) and high operating temperatures (such as cranes handling large quantities of molten metal). A rope with WRC is approximately 11% heavier and 7.5% stronger than fibre cored rope of the same size.LayThis refers to the way the wires in the strands, and the strands in the rope are formed into the completed rope. The wire strands are essentially laid up in a planetary motion with controlled twist being imparted to produce a tightly formed rope.The term Lay is used in three ways:1. To describe the direction in which the strands are laid in the rope right or left. In a Right Hand Lay strands are laid around the rope core in a clockwise direction - see illustration. In a Left Hand Lay, the strands are laid anti-clockwise - see illustrations. Steel Wire Ropes are conventionally produced Right Hand Lay unless special circumstances require Left Hand Lay.2. To describe the direction in which the wires are stranded in relation to the direction of the strands in the completed rope, e.g. Ordinary Lay or Lang’s Lay. Ordinary Lay means the wires in a strand are laid in a direction opposite to the direction in which the strands are laid in the final rope. Lang’s Lay means the wires in a strand are laid in the same direction in which the strands are laid in the final rope. Lang’s Lay ropes have superior properties in resistance to wear, abrasion, fatigue and scuffing. This is illustrated below, where it can be seen that wear on an outer wire is distributed over a far greater area than in Ordinary Lay.3. ‘Lay’ is also a measure of the ‘pitch’ of a strand in a rope.

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Characteristics of Lay

RIGHT HAND ORDINARY LAY

RIGHT HAND LANG’S LAY

LEFT HAND LANG’S LAY

LEFT HAND ORDINARY LAY

ONE ROPE LAY

The direction of rope Lay does not affect the breaking force of a rope. However, the combination of strand lay and rope lay will greatly affect the rope characteristics and this factor must be taken into consideration when choosing a rope. Although the lay length can slightly affect rope behaviour the dominant aspect that influences performance is the direction of lay and whether it is Lang’s Lay or Ordinary Lay. For example, the importance of rope lay is evident in a four-part high lift grab where rotation of the grab is prevented by the use of alternate right-hand and left-hand ropes.LubricationWhen a rope is operated over a drum or sheave, the strands and wires move relative to one another. To reduce the resultant friction within the rope as well as the friction between the rope and drum or sheave, ropes are lubricated in manufacture. In addition this lubrication also retards corrosion and inhibits possible rotting of the fibre core. In special applications a combination of lubricants may be required for example, the core and inner wires of the strands may be heavily lubricated while the lighter lubrication may be applied to outer wires and strands.Wire rope cores are normally heavily lubricated irrespective of the outer strand lubrication. Regular lubrication is more beneficial than applying large amounts infrequently.Quality ControlStandard SpecificationsAll ropes are produced to comply with the requirements of the Australian Standards. These specifications require wire to be produced to AS1394. All ropes comply to AS3569 Steel Wire Ropes.The company’s testing facilities are constantly engaged on the testing of both works production and samples received for examination.For investigation and customer service purposes, a non-destructive testing unit, operated by Bullivants trained staff is available. Enquiries concerning use of this equipment or advice on non-destructive testing please contact your local Bullivants branch. A full report of all site examination is issued.Steel Quality - Tensile StrengthProduction methods, equipment and quality control in steelmaking and wire drawing ensure that wire rope conforms to Australian and International Standards.

Wire ropes are usually supplied in the following tensile ranges:

Minimum Tensile Abbreviated Description

Black (bright, ungalvanised) wire 1770 MPa B1770 grade

Galvanised wire 1570 MPa G1570 grade

NOTE: G1770 (Galvanised 1770 Mpa) is the preferred grade for galvanised ropes other than standard multiple operation ropes of 6 x 7, 6 x 19, 6 x 24 and 6 x 36 Construction. However, other special tensile ranges can be supplied in both galvanised and black as follows: 1220 MPa, 1420 MPa, 1970 MPa, 2070 MPa and 2250 MPa.With the increasing use of heavy-duty and more compact equipment (e.g. power winches on mobile cranes and mine winding) there is a gradual upward trend in the required rope wire tensile range. However, as factors other than strength influence the life of wire rope, the specification application must be kept in mind when the tensile strength of the wire is selected.Care and MaintenanceBreaking InA wire rope may be looked upon as a machine composed of a large number of moving parts. As such it should be broken in as soon as it is installed, by loading it very lightly for a few cycles and then gradually stepping up the load, to enable both wires and strands to ‘bed down’ into the working positions, with the load distributed as uniformly as possible.The use of ‘spinners’ or swivels should be avoided whenever possible. All ropes should be reeled onto winch drums as tightly and uniformly as possible during the initial installation.LubricationLubrication impregnated into the rope during manufacture is not sufficient to last the life of the rope. Additional lubrication should be done during the service.The frequency of lubrication in the field is determined by the operating conditions of the rope e.g., high-speed heavy duty operation calls for more frequent lubrication, as do wet and/or corrosive conditions.For general purpose applications medium viscosity black oil is considered suitable. For corrosive conditions a high penetrating, water repellent rush-inhibiting oil should be used.InspectionWire rope is tough and durable, but nonetheless expendable and eventually reaches the end of its safe service life. Rope deterioration becomes noticeable through the presence of broken wires, surface wear, corrosion, wire or strand distortion due to mechanical abuse, or drastic reduction in diameter and lengthening of the lay. Also deterioration can be detected by the use of non-destructive testing techniques. Wire ropes should periodically be inspected for signs of deterioration.Wire Rope TermsMinimum Breaking Force (MBF)MBF is the minimum load or force, guaranteed by the manufacturer after which the rope will break. It is based on the use of wires of nominal size and the minimum tensile strength. This is the figure which should be used for design of rope equipment.DiameterThe measurement across the centre line of the circle circumscribing the outer wires of a strand or the outer strands of a rope.Design FactorTerm applied to the required ratios of rope breaking force to total rope force due to load. Normally set by Statutory bodies, e.g. Mines Departments, Navigation Departments, Lifts and Scaffolding Departments.

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Working Load Limit (WLL)The WLL is the safe load that a rope can carry on a particular service. The WLL should be based on the minimum breaking force, not the actual breaking force, which can vary depending on Construction and size. The recommended minimum design factors for steel wire ropes under general conditions are as per AS2759.Ropes that are used on appliances complying with any of the parts of the AS1418 or AS1735 series of Standards shall be subject to design factors specified by those standards. AS1666 series of standards specifies the design factors for wire rope used in wire rope slings.Design factors less than the above may be used, subject to the appropriate risk assessment being done by a competent person for a particular application.Due account should be taken of the number of parts and the efficiency whenever the design factor of a system is being determined.Regulatory authorities or other Standards may require other design factors.Efficiency of Terminal Rope AttachmentsWhen calculating the working load limit of a wire rope sling an allowance is made for the terminations. The table below (extracted from AS2759) gives the percentage that should be applied to a WLL calculation involving a particular rope fitting.

(a) Turnback eye with pressed aluminium alloy ferrule.

(b) Flemish eye with pressed sleeve.

(c) Hand-spliced eye.

(d) Open swaged socket.

(e) Closed swage socket.

(f) Open poured socket.

(g) Closed poured socket.

Figure 5.3 (in part) Terminal Rope Attachments.

Type of rope fitting or end attachment

Typical tensile efficiency % (Note 1)

Resistance to vibration and impact Ease of fitting in field Refer to notes below

Turnback eye with pressed aluminium alloy ferrule:

≤ 80(mm) rope diameter 95 Good - 2 & 3

> 80(mm) rope diameter 90 Good - -

Flemish eye with pressed sleeve:

≥ 80(mm) rope diameter 95 Good - 2 & 3

> 80(mm) rope diameter 90 Good - -

Hand spliced eye:

≥ 8 ≤ 20(mm) rope diameter 90 Good Good 1

≥ 20 ≤ 60(mm) rope diameter 80 Good Good 1

> 60(mm) rope diameter 75 Good - 1

Open swaged socket 100 Good Fair 2 & 3

Closed swaged socket 100 Good Fair 2 & 3

Open poured socket 100 Fair Good 2

Closed poured socket 100 Fair Good 2

Wedge grip capel 100 Fair Good 2

Wedge type socket 80 Fair Excellent -

Eye with wire rope grips 80 Good 4 & 5

Eye with fist grips 80 Good Very good 4 & 5

Notes:1. Where lang’s Lay rope is used, the efficiency is up to 15% less than that given2. Fitting in the field is not uncommon, but specialised equipment is necessary.3. Fitting in field is generally restricted to ropes with a diameter of no more than 20mm.4. Not to be used for lifting applications.5. When fitted with the required number of wire rope grips, refer to AS2076 or the manufacturers recommendation.

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6x24 Construction: Unit of Measure - metre

Commonly used for slings or static applications (not recommended for dynamic applications).

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110006 8 1570 Gal. Fibre RHOL 28.7 20.4

110032 9 1570 Gal. Fibre RHOL 36.4 25.8

110000 10 1570 Gal. Fibre RHOL 44.9 31.8

110115 11 1570 Gal. Fibre RHOL 54.3 38.5

140006 12 1570 Gal. Fibre RHOL 64.0 45.8

110013 13 1570 Gal. Fibre RHOL 75.9 53.8

110046 14 1570 Gal. Fibre RHOL 88.0 62.4

110016 16 1570 Gal. Fibre RHOL 115.0 81.5

110017 18 1570 Gal. Fibre RHOL 145.0 103

110058 20 1570 Gal. Fibre RHOL 180.0 127

110176 26 1570 Gal. Fibre RHOL 304.0 215

110196 32 1570 Gal. Fibre RHOL 460.0 326

Other sizes and configurations can be made to order.

6x25 Construction: Unit of Measure - metre

Suitable for general engineering purposes.

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110028 8mm 1770 Black Wire RHOL 40.3 26.7

110104 9mm 1770 Black Fibre RHOL 47.3 29.1

110007 9mm 1770 Black Wire RHOL 51.0 33.4

110009 10mm 1770 Black Wire RHOL 63.0 41.8

110037 10mm 2070 Gal. Wire RHOL 73.5 41.8

140017 11mm 1770 Black Wire RHOL 76.2 50.6

110041 12mm 1770 Black Wire RHOL 90.7 60.2

110123 13mm 1770 Gal. Wire RHOL 106.0 70.7

110001 13mm 1770 Black Wire RHOL 106.0 70.7

110128 14mm 1770 Black Wire RHOL 124.0 82

110049 16mm 1770 Black Wire RHOL 161.0 107

110055 18mm 1770 Black Wire RHOL 204.0 135

110141 18mm 1770 Gal. Wire RHOL 204.0 135

140018 3/4" EIPS Gal. Wire RHOL 262.0 149

110151 20mm 1770 Black Wire RHOL 252.0 167

110064 22mm 1770 Black Wire RHLL 305.0 202

110063 22mm 1770 Black Wire RHOL 305.0 202

110068 7/8" EIPS Gal. Wire RHOL 354.0 206

110070 24mm 1770 Gal. Wire RHOL 363.0 241

140019 1" EIPS Gal. Wire RHOL 460.0 269

110177 26mm 1770 Black Wire RHOL 426.0 283

110077 28mm 1770 Black Wire RHOL 494.0 328

110191 1 1/8" EIPS Black Wire RHOL 578.0 337

110084 32mm 1770 Black Wire LHOL 645.0 428

110078 32mm 1770 Gal. Wire RHOL 645.0 428

110083 32mm 1770 Black Wire RHOL 645.0 428

Other sizes and configurations can be made to order

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6x36 Construction: Unit of Measure - metreSuitable for general engineering purposes.

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110100 8 1770 Black Wire RHOL 40.3 26.7

110033 9 1770 Gal. Wire RHOL 51.0 33.8

110105 9 1770 Black Wire RHOL 51.0 33.8

110034 9 2070 Black Fibre RHOL 55.3 30.8

110109 10 1770 Black Fibre RHOL 58.4 38

110010 10 1770 Gal. Wire RHOL 63.0 40.8

110110 10 2070 Black Fibre RHOL 68.3 38

110039 11 1770 Black Fibre RHOL 70.7 46

110040 11 2070 Black Fibre RHOL 82.7 46

110119 12 1770 Gal. Fibre RHOL 84.1 54.7

110042 12 1770 Gal. Wire RHOL 90.7 60.2

110014 13 1770 Gal. Wire RHOL 106.0 70.7

140020 13 1770 Black Wire RHOL 106.0 70.7

110045 13 2070 Black Fibre RHOL 115.1 64.3

110015 14 1770 Gal. Wire RHOL 124.0 82

110129 14 1770 Black Wire RHOL 124.0 82

140007 14 EIPS Gal. Wire RHOL 143.0 82

110047 14 2070 Black Fibre RHOL 134.1 74.5

110134 15 2070 Black Wire RHOL 165.8 90

140021 16 1770 Gal. Fibre RHOL 150.0 97.3

110003 16 1770 Gal. Wire RHOL 161.0 107

110052 16 1770 Black Wire RHOL 161.0 107

140022 16 2070 Black Fibre RHOL 175.3 97.3

140023 18 1770 Gal. Wire RHOL 204.0 135

110056 18 1770 Black Wire RHOL 204.0 135

110146 18 2070 Black Fibre RHOL 221.8 123

140008 18 EIPS Gal. Wire RHOL 226.0 135

140024 20 1770 Gal. Wire RHOL 252.0 167

110059 20 1770 Black Fibre RHOL 234.0 152

110060 20 1770 Black Wire RHOL 252.0 167

110061 20 1770 Black Wire LHOL 252.0 167

140009 3/4” EIPS Gal. Wire RHOL 262.0 170

110155 20 1770 Black Wire RHLL 252.0 167

140025 22 1770 Gal. Wire RHOL 305.0 202

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110162 22 1770 Black Wire RHOL 305.0 202

110163 22 1770 Black Wire RHLL 305.0 202

110169 24 1770 Gal. Wire RHOL 363.0 241

110071 24 1770 Gal. Wire LHOL 363.0 241

110072 24 1770 Black Fibre RHOL 336.0 219

110073 24 1770 Black Wire RHOL 363.0 241

110171 24 1770 Black Wire LHOL 363.0 241

110024 26 1770 Gal. Wire RHOL 426.0 283

110075 26 1770 Black Wire RHOL 426.0 283

140010 26 EIPS Gal. Wire RHOL 472.0 283

110187 28 1770 Gal. Fibre RHOL 458.0 298

110188 28 1770 Gal. Wire LHOL 494.0 328

110025 28 1770 Gal. Wire RHOL 494.0 328

110004 28 1770 Black Wire RHOL 494.0 328

110026 28 1770 Black Wire LHOL 494.0 328

110195 30 1770 Black Wire RHOL 567.0 362

111116 31.5 1770 Gal. Wire RHOL 625.1 407

110027 32 1770 Gal. Wire RHOL 645.0 428

110085 32 1770 Black Wire RHOL 645.0 428

111117 33.5 1770 Gal. Wire RHOL 707.0 467

110206 36 1770 Gal. Wire RHOL 817.0 542

140011 36 EIPS Gal. Wire RHOL 907.0 542

110093 38 EIPS Gal. Wire RHOL 1010.0 588

110092 38 1770 Black Wire RHOL 910.0 604

110218 40 1770 Black Wire RHOL 1010.0 669

110226 44 1770 Gal. Wire RHOL 1220.0 810

110095 52 EIPS Gal. Wire RHOL 1760.0 1125

111118 52 EEIPS Gal. Wire RHOL 1930.0 1125

110233 64 EIPS Gal. Wire RHOL 2690.0 1708

110831 64 EEIPS Gal. Wire RHOL 2950.0 1708

111119 71 EEIPS Gal. Wire RHOL 3530.0 2042

110832 76 EIPS Gal. Wire RHOL 3711.0 2408

111120 76 EEIPS Gal. Wire RHOL 4160.0 2408

Other sizes and configurations can be made to order

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6x7 Construction: Unit of Measure - metre

Suitable for guying barrier wire, catenary and punt haulage applications.

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110385 2 1570 Gal. Fibre RHOL 2.1 1.7

110387 2.5 1570 Gal. Fibre RHOL 3.2 2.65

110373 3 1570 Gal. Fibre RHOL 4.7 3.22

110062* 22 1570 Gal. PP RHOL 252.0 170.7

Other sizes and configurations can be made to order. *C Lube

6x19S (9/9/1) Construction: Unit of Measure - metre

Suitable for logging, aerial, winch, pulling applications.

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110012 13 1770 Black Wire RHOL 106.0 69.3

140015 16 1770 Black Wire RHOL 161.0 105

110054 18 1770 Black Wire RHOL 204.0 133

110057 20 1770 Black Wire RHOL 252.0 164

140016 22 1770 Black Wire RHOL 305.0 198

110074 26 1770 Black Wire RHOL 426.0 277

110076 28 1770 Black Wire RHOL 494.0 321

For winch & pulling applications the diameter required depends on the sheave / winch drum ratio. Other sizes and configurations can be made to order.

6x19 Construction: Unit of Measure - metre

Suitable for general engineering purposes, winch, pulling and marine applications.

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110375 3.5 1570 Gal. Fibre RHOL 5.8 3.86

110376 4 1570 Gal. Fibre RHOL 7.7 5.8

110379 5 1570 Gal. Fibre RHOL 12.0 8.8

110371 6 1570 Gal. Fibre RHOL 17.6 12.4

For winch & pulling applications the diameter required depends on the sheave / winch drum ratio. Other sizes and configurations can be made to order.

6x41 Construction: Unit of Measure - metre

Suitable for general engineering purposes.

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110086 32 1770 Black Wire RHOL 645.0 429

110091 36 1770 Black Wire RHOL 817.0 542

110211 36 1770 Black Fibre RHOL 757.0 488

110220 40 1770 Black Wire RHOL 1010.0 668

110224 42 1770 Black Wire RHOL 1114.0 740

110094 44 1770 Black Fibre RHOL 1130.0 814

Other sizes and configurations can be made to order

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Tirfor Ropes: Unit of Measure - metre

Suitable for winching and tirfor units.

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110005 6x19 8 2070 Gal. Wire RHOL 44.0 25.5

110011 6x25 11 2070 Gal. Wire RHOL 89.0 50.9

110002 6x25 16 2070 Gal. Wire RHOL 188.0 106

7x7 Construction: Unit of Measure - metre

Suitable for guying & catenary.

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110384 2 1570 Gal. Wire RHOL 2.3 1.7

110398 2.5 1570 Gal. Wire RHOL 3.6 2.6

110389 3 1570 Gal. Wire RHOL 5.1 3.7

110402 4 1570 Gal. Wire RHOL 9.0 6.5

110377 5 2070 Gal. Wire RHOL 18.9 10.4

110408 6 1570 Gal. Wire RHOL 20.3 14.3

110381 6 2070 Gal. Wire RHOL 26.8 15

110383 7 2070 Gal. Wire RHOL 37.2 20.2

110030 8 2070 Gal. Wire RHOL 47.6 25.66

110035 9 2070 Gal. Wire RHOL 59.3 32

110043 12 1570 Gal. Wire RHOL 81.2 56.7

Other sizes and configurations can be made to order

Superflex Wire RopeSuperflex Rope - Plaited Steel Cables: Unit of Measure - metre

Superflex Plaited Steel Cables suitable for assembly into slings and flexible rigging gear. Used for winching and cable pulling applications. Rotation resistant, 2070 Rope which is approximately 20% stronger than 1770 Grade rope of the same diameter. Galvanised finish.

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110360 Three - 0 (30) 12 2250 Gal. 100 75 47

110361 Three - 5 (35) 14 2250 Gal. 100 95 60

110362 Four - 0 (40) 16 2250 Gal. 100 125 79

110363 Four - 5 (45) 18 2250 Gal. 100 157 103

110369 Five - 0 (50) 20 2250 Gal. 100 210 125

110364 Six - 5 (65) 26 2250 Gal. 100 340 212

110365 Eight - 0 (80) 34 2070 Gal. 50 530 337

110370 Ten -0 (100) 40 2070 Gal. 50 780 499

Rope deterioration becomes noticeable through the presence of broken wires, surface wear, corrosion and wire or strand distortion due to mechanical abuse or drastic reduction in diameter and lengthening of the lay. At Bullivants our team of technical service representatives are qualified to carry out inspections of your lifting equipment to ensure compliance to standards allowing you the comfort of knowing that you are working safely.

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Crane RopeRotation resistant wire rope is a rope of two or more layers of strands counter laid to achieve opposing torque under load, and reduce the tendency of the rope to rotate under load.Note: Rotation resistant wire rope is not recommended for luffing applications.18 x 7 Construction Rotation Resistant Crane Rope: Unit of Measure - metre

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0m)

110245 6 2070 Gal. Fibre RHOL 24.4 14.3

110246 6.5 2070 Gal. Fibre RHOL 27.4 16.5

110265 7 2070 Gal. Fibre RHOL 33.3 19.8

110243 8 2070 Gal. Fibre RHOL 43.4 25.6

110247 9 2070 Gal. Fibre RHOL 55.0 32.9

110248 10 2070 Gal. Fibre RHOL 67.9 40.2

110249 10 2070 Black Fibre RHOL 67.9 40.2

110250 11 2070 Black Fibre RHOL 82.2 47.3

110251 12 2070 Black Fibre RHOL 97.8 58

140012 16 2070 Black Fibre RHOL 173.8 103.4

35 x 7 Construction Rotation Resistant Crane Rope: Unit of Measure - metre

OR

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Fini

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Cor

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Min

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(kN

)

App

rox.

Mas

s (k

g/10

0m)

111194 12 2160 Galv Wire RHLL 119.0 64.5

110254 13 2070 Black Wire RHLL 134.0 75.7

110256 14 2070 Black Wire RHLL 155.0 88.0

110242 16 2070 Black Wire RHLL 204.0 115

110244 18 2070 Black Wire RHLL 255.0 145

110260 19 2070 Black Wire RHLL 290.0 162

110262 20 2070 Black Wire RHLL 316.0 179

110263 22 2070 Black Wire RHLL 389.0 217

140101 24 2070 Black Wire RHLL 464.0 258

140102 26 2070 Black Wire RHLL 543.0 303

110286 28 2070 Black Wire RHLL 629.0 351

110287 32 2070 Black Wire RHLL 808.0 459

35 x 7 Powerform: Unit of Measure - metre

Powerform compacted rope is a steel wire rope which has been manufactured using individually compacted strands. During the compaction process the outside diameter of the strand is reduced and steel moves into the empty voids between the wires within the strand. The forming process also produces a very smooth exterior strand surface.Special Features: • A sample of rope from each production batch is tested to destruction in order to confirm compliance with breaking force values. • Maximum resistance to rotation. • Suitable for use on single part and multi-part hoist reeving systems. • High fatigue lift resulting from unique compaction process. • Increased resistance to crushing. Recommended for multi- layer spooling operations. • Increased abrasion resistance resulting from unique compaction process. • Fully lubricated in manufacturing.

OR

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Gra

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Fini

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Cor

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(kN

)

App

rox.

Mas

s (k

g/10

0m)

110822 13 1960 Black Wire RHLL 155.0 85.1

110823 14 1960 Black Wire RHLL 180.0 98.6

140013 14 1960 Gal. Wire RHOL 180.0 98.6

112058 15 1960 Black Wire RHLL 206.6 113

112059 16 1960 Black Wire RHLL 233.0 129

111025 17 1960 Black Wire RHLL 268 148

111027 18 1960 Black Wire RHLL 300.0 163

111029 19 1960 Black Wire RHLL 331.0 182

111031 20 1960 Black Wire RHLL 372.0 201

111033 21 1960 Black Wire RHLL 402.0 224

111035 22 1960 Black Wire RHLL 444.0 243

110278 23 1960 Black Wire RHLL 482.0 270

111037 24 1960 Black Wire RHLL 531.0 290

111121 25 1960 Black Wire RHLL 575 318

110282 26 1960 Black Wire RHLL 621.0 340

110285 28 1960 Black Wire RHLL 720.0 394

111122 28 2160 Gal. Wire RHLL 788.0 394

Other sizes and configurations can be made to order. Note: Non-rotating wire rope is not recommended for luffing applications.

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verope - High Performance Crane Ropeverotop: Grade 1960Unit of Measure - metreBenefits of verotop: • verotop is most suitable for high lifting applications. • verotop is a rotation resistant rope made with outer and inner strands compacted. • verotop has an extremely high breaking strength with very strong resistance to drum crushing. • The rope is fully lubricated and made both of galvanised and ungalvanised wires. • Rotation resistant ropes should be used with a swivel.

OR

DER

CO

DE

Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

1960 Grade

kN t(m)

140120 8 58.51 5.97 0.327

140121 9 74.05 7.55 0.413

110833 10 91.42 9.32 0.510

140123 11 110.6 11.28 0.617

140100 12 131.7 13.42 0.735

110835 12.7 (1/2") 147.5 15.04 0.823

110836 13 154.5 15.75 0.862

110837 14 179.2 18.27 1.000

110838 15 205.7 20.98 1.148

110839 16 234.0 23.87 1.306

110840 17 264.2 26.94 1.475

110841 18 296.2 30.20 1.653

110842 19 330.0 33.65 1.842

110843 20 365.7 37.29 2.041

110844 21 403.2 41.11 2.250

110845 22 442.5 45.12 2.470

110846 22.4 (7/8") 458.7 46.78 2.561

110847 23 483.6 49.32 2.700

110848 24 526.6 53.70 2.939

110849 25 571.4 58.26 3.189

110850 25.4 (1") 589.8 60.14 3.292

110851 26 618.0 63.02 3.450

OR

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CO

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Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

1960 Grade

kN t(m)

110852 27 666.5 67.96 3.720

110853 28 716.8 73.09 4.001

110854 28.6 (1 1/8") 747.8 76.25 4.174

110855 29 768.9 78.40 4.292

110856 30 822.8 83.90 4.593

110857 31 878.6 89.59 4.904

110858 32 936.2 95.46 5.226

110859 33 995.6 101.5 5.557

110860 34 1057 107.8 5.899

110861 35 1120 114.2 6.251

110862 36 1185 120.8 6.614

140124 38 1320 134.6 7.369

140125 40 1463 149.2 8.165

111134 41 1537 156.7 8.578

111135 42 1613 164.4 9.002

111136 43 1690 172.4 9.435

111137 44 1770 180.5 9.879

111138 46 1935 197.3 10.80

111139 48 2106 214.8 11.76

111140 50 2286 233.1 12.76

111141 52 2472 252.1 13.80

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1300 722 99916

verotop: Grade 2160Unit of Measure - metreBenefits of verotop: • verotop is most suitable for high lifting applications. • verotop is a rotation resistant rope made with outer and inner strands compacted. • verotop has an extremely high breaking strength with very strong resistance to drum crushing. • The rope is fully lubricated and made both of galvanised and ungalvanised wires. • Rotation resistant ropes should be used with a swivel.

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er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

2160 Grade

kN t(m)

111123 8 62.75 6.40 0.327

111124 9 79.42 8.10 0.413

110863 10 98.05 10.00 0.510

111133 11 118.6 12.10 0.617

110864 12 141.2 14.40 0.735

110865 12.7 (1/2") 158.1 16.13 0.823

110866 13 165.7 16.90 0.862

110867 14 192.2 19.60 1.000

110868 15 220.6 22.49 1.148

110869 16 251.0 25.59 1.306

110870 17 283.4 28.89 1.475

110871 18 317.7 32.39 1.653

110872 19 354.0 36.09 1.842

110873 20 392.2 39.99 2.041

110874 21 432.4 44.09 2.250

110875 22 474.6 48.39 2.470

110876 22.4 (7/8") 492.0 50.16 2.561

110877 23 518.7 52.89 2.700

110878 24 564.8 57.59 2.939

110879 25 612.8 62.49 3.189

110880 25.4 (1") 632.6 64.50 3.292

110881 26 662.8 67.58 3.450

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er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

2160 Grade

kN t(m)

110882 27 714.8 72.88 3.720

110883 28 768.7 78.38 4.001

110884 28.6 (1 1/8") 802.0 81.78 4.174

110885 29 824.6 84.08 4.292

110886 30 882.4 89.98 4.593

110887 31 942.2 96.08 4.904

110888 32 1004 102.4 5.226

110889 33 1068 108.9 5.557

110890 34 1133 115.6 5.899

110893 35 1201 122.5 6.251

110894 36 1271 129.6 6.614

111125 38 1416 144.4 7.369

111142 40 1569 160.0 8.165

111159 41 1648 168.1 8.578

111160 42 1730 176.4 9.002

111161 43 1813 184.9 9.435

111162 44 1898 193.6 9.879

111163 45 1985 202.5 10.33

111164 46 2075 211.6 10.80

111165 48 2259 230.3 11.76

111166 50 2451 249.9 12.76

111167 52 2651 270.3 13.80

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verotop P: Grade 1960 & 2160Unit of Measure - metreBenefits of verotop P are: • verotop P is a rotation resistant rope suitable as hoist rope especially for cranes working in the marine environment, such as deck cranes on ships. • verotop P has a plastic layer between the inner and outer strands. All strands are compacted. • The steel-plastic combination increases structural stability. • verotop P has an extremely high breaking strength with good resistance to drum crushing. • The rope is fully lubricated and made both of galvanised and ungalvanised wires. • Rotation resistant ropes should be used with a swivel.

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CO

DE

Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

1960 Grade

kN t(m)

110895 16 234.0 23.86 1.330

110896 17 264.2 26.94 1.502

110897 18 296.2 30.20 1.684

110898 19 330.0 33.65 1.876

110899 20 365.6 37.28 2.079

140047 21 403.1 41.10 2.292

140048 22 442.4 45.11 2.515

140049 22.4 (7/8") 458.6 46.77 2.608

140050 23 483.5 49.31 2.749

140051 24 526.5 53.69 2.994

140052 25 571.3 58.25 3.248

140053 25.4 (1") 589.7 60.13 3.353

140054 26 617.9 63.01 3.513

140055 27 666.3 67.95 3.789

140056 28 716.6 73.07 4.075

140057 28.6 (1 1/8") 747.7 76.24 4.251

140058 29 768.7 78.38 4.371

140059 30 822.7 83.88 4.677

140060 31 879.9 89.72 4.995

140061 32 936.0 95.44 5.322

140062 33 995.4 101.5 5.660

140063 34 1057 107.7 6.008

140064 35 1120 114.2 6.367

140065 36 1185 120.8 6.736

140126 38 1320 134.6 7.505

140127 40 1462 149.1 8.316

140169 41 1537 156.7 8.737

140170 42 1612 164.4 9.168

140171 43 1690 172.3 9.610

140172 44 1770 180.4 10.06

140173 45 1851 188.7 10.52

140174 46 1935 197.3 11.00

140175 48 2113 215.5 11.97

OR

DER

CO

DE

Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

2160 Grade

kN t(m)

140066 16 248.7 25.36 1.330

140067 17 280.8 28.63 1.502

140068 18 314.8 32.10 1.684

140069 19 350.7 35.76 1.876

140070 20 388.6 39.63 2.079

140071 21 428.5 43.69 2.292

140072 22 470.2 47.95 2.515

140073 22.4 (7/8") 487.5 49.71 2.608

140074 23 513.9 52.41 2.749

140075 24 559.6 57.06 2.994

140076 25 607.2 61.92 3.248

140077 25.4 (1") 626.8 63.91 3.353

140078 26 656.8 66.97 3.513

140079 27 708.3 72.22 3.789

140080 28 761.7 77.67 4.075

140081 28.6 (1 1/8") 794.7 81.03 4.251

140082 29 817.1 83.31 4.371

140083 30 874.4 89.16 4.677

140084 31 933.7 95.20 4.995

140085 32 994.9 101.4 5.322

140086 33 1058 107.9 5.660

140087 34 1123 114.5 6.008

140088 35 1190 121.4 6.367

140089 36 1259 128.4 6.736

140128 38 1403 143.1 7.505

140129 40 1554 158.5 8.316

140176 41 1633 166.5 8.737

140177 42 1714 174.8 9.168

140178 43 1796 183.2 9.610

140179 44 1881 191.8 10.06

140180 45 1967 200.6 10.52

140181 46 2056 209.6 11.00

140182 48 2238 228.2 11.97

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verotop E: Grade 1960 & 2160Unit of Measure - metreBenefits of verotop E: • verotop E has a high breaking strength with very strong resistance to drum crushing. • verotop E is fully lubricated and made both of galvanised and ungalvanised wires. • verotop E is a very flexible rope. • verotop E should be used with a swivel.

OR

DER

CO

DE

Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

1960 Grade

kN t(m)

140197 8 55.00 5.61 0.311

140198 9 69.61 7.10 0.394

140199 10 85.94 8.76 0.486

140200 11 104.0 10.60 0.589

140201 12 123.8 12.62 0.700

140202 13 145.2 14.81 0.822

140203 14 168.4 17.18 0.953

140204 15 193.4 19.72 1.094

140205 16 220.0 22.43 1.245

140206 18 278.5 28.39 1.576

140207 19 310.3 31.64 1.756

140208 20 343.8 35.05 1.945

140209 22 416.0 42.41 2.354

140210 23 454.6 46.36 2.573

140211 24 495.0 50.48 2.801

140212 25 537.1 54.77 3.040

140213 26 581.0 59.24 3.288

140214 27 626.5 63.89 3.546

140215 28 673.8 68.71 3.813

140216 29 722.8 73.70 4.090

140217 30 773.5 78.87 4.377

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CO

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Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

2160 Grade

kN t(m)

140148 8 60.24 6.14 0.311

140149 9 76.24 7.77 0.394

140150 10 94.12 9.60 0.486

140151 11 113.9 11.61 0.589

140152 12 135.5 13.82 0.700

140153 13 159.1 16.22 0.822

140154 14 184.5 18.81 0.953

140155 15 211.8 21.59 1.094

140156 16 241.0 24.57 1.245

140157 18 305.0 31.10 1.576

140158 19 339.8 34.65 1.756

140159 20 376.5 38.39 1.945

140160 22 455.5 46.45 2.354

140161 23 497.9 50.77 2.573

140162 24 542.1 55.28 2.801

140163 25 588.3 59.98 3.040

140164 26 636.3 64.88 3.288

140165 27 686.1 69.96 3.546

140166 28 737.9 75.24 3.813

140167 29 791.6 80.71 4.090

140168 30 847.1 86.38 4.377

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verostar 8: Grade 1960Unit of Measure - metreBenefits of verostar 8: • verostar 8 has a plastic layer between the core and outer strands, these being made of convential round wires. • verostar 8 has a good structural stability. • The rope is fully lubricated and made both of galvanised and ungalvanised wires. • Non rotation resistant ropes should not be used with a swivel.

OR

DER

CO

DE

Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

1960 Grade

kN t(m)

140130 8 52.81 5.38 0.279

140131 9 66.84 6.82 0.353

140132 10 82.51 8.41 0.435

140133 11 99.84 10.18 0.527

140099 12 118.8 12.12 0.627

140134 12.7 (1/2") 133.1 13.57 0.702

140135 13 139.4 14.22 0.735

140136 14 161.7 16.49 0.853

140137 15 185.6 18.93 0.979

110948 16 211.2 21.54 1.114

110949 17 238.5 24.31 1.258

110950 18 267.3 27.26 1.410

110951 19 297.9 30.37 1.571

110952 20 330.1 33.66 1.741

110953 21 363.9 37.10 1.919

110954 22 399.4 40.72 2.106

110955 22.4 (7/8") 414.0 42.22 2.184

110956 23 436.5 44.51 2.302

110957 24 475.3 48.46 2.507

110958 25 515.7 52.58 2.720

110959 25.4 (1") 532.3 54.28 2.808

110960 26 558.8 56.98 2.942

110961 27 601.5 61.33 3.172

110962 28 646.9 65.96 3.412

OR

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CO

DE

Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

1960 Grade

kN t(m)

110963 28.6 (1 1/8") 674.9 68.82 3.560

110964 29 693.9 70.76 3.660

110965 30 742.6 75.72 3.917

110966 31 793.0 80.86 4.182

110967 32 844.9 86.15 4.456

110968 33 898.6 91.63 4.739

110969 34 953.9 97.27 5.031

110970 35 1011 103.1 5.331

110971 36 1069 109.0 5.640

110972 38 1191 121.5 6.284

110973 40 1320 134.6 6.963

110974 41.3 (1 5/8") 1407 143.5 7.423

110975 42 1456 148.5 7.677

110976 44 1597 162.9 8.425

140138 45 1671 170.4 8.813

110978 46 1746 178.0 9.209

110979 47.5 (1 7/8") 1862 189.8 9.819

110980 48 1901 193.8 10.03

110981 50 2063 210.3 10.88

110982 52 (2") 2231 227.5 11.77

110983 54 2409 245.6 12.69

111156 56 2597 264.8 13.65

111157 58 2778 283.3 14.64

111158 60 2970 302.9 15.67

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1300 722 99920

veropro 8: Grade 1960Unit of Measure - metreBenefits of veropro 8 • veropro 8 has a plastic layer between the core and the compacted outer strands. • veropro 8 has a high breaking load and good structural stability. • The rope is fully lubricated and made both of galvanised and ungalvanised wires. • veropro 8 is suitable for multi layer spooling. • veropro 8 has a good resistance against drum crushing. • Non rotation resistant ropes should not be used with a swivel.

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DER

CO

DE

Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

1960 Grade

kN t(m)

140139 8 56.98 5.81 0.293

140140 9 73.00 7.44 0.371

140141 10 89.04 9.08 0.459

140142 11 107.7 10.99 0.555

110984 12 128.2 13.07 0.660

110985 12.7 (1/2") 143.6 14.64 0.740

110986 13 151.3 15.43 0.775

110987 14 174.8 17.82 0.899

110988 15 202.7 20.67 1.032

110989 16 229.4 23.39 1.174

110990 17 257.3 26.24 1.325

110991 18 288.5 29.42 1.486

110992 19 323.5 32.99 1.655

110993 20 356.2 36.32 1.834

110994 21 392.7 40.04 2.022

110995 22 433.7 44.22 2.219

110996 22.4 (7/8") 446.8 45.56 2.301

110997 23 471.0 48.03 2.426

110998 24 514.3 52.44 2.641

110999 25 558.2 56.92 2.866

111000 25.4 (1") 574.4 58.57 2.958

111001 26 607.8 61.98 3.100

111002 27 649.1 66.19 3.343

OR

DER

CO

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Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

1960 Grade

kN t(m)

111003 28 698.1 71.18 3.595

111004 28.6 (1 1/8") 718.2 73.24 3.751

111005 29 738.5 75.30 3.856

111006 30 790.3 80.58 4.127

111007 31 843.8 86.05 4.407

111008 32 911.0 92.89 4.695

111009 33 956.2 97.51 4.994

111010 34 1025 104.5 5.301

111011 35 1076 109.7 5.617

111012 36 1138 116.0 5.943

111013 38 1268 129.3 6.621

111014 40 1405 143.3 7.337

111015 41.3 (1 5/8") 1496 152.5 7.812

111016 42 1549 157.9 8.089

111017 44 1696 172.9 8.877

111018 45 1774 180.9 9.285

111019 46 1860 189.6 9.703

111020 47.5 (1 7/8") 1977 201.6 10.35

111021 48 2019 205.9 10.56

111022 50 2198 224.1 11.46

111023 52 2369 241.6 12.40

111024 54 2586 263.7 13.37

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veropro 8: Grade 2160Unit of Measure - metreBenefits of veropro 8 • veropro 8 has a plastic layer between the core and the compacted outer strands. • veropro 8 has a high breaking load and good structural stability. • The rope is fully lubricated and made both of galvanised and ungalvanised wires. • veropro 8 is suitable for multi layer spooling. • veropro 8 has a good resistance against drum crushing. • Non rotation resistant ropes should not be used with a swivel.

OR

DER

CO

DE

Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

2160 Grade

kN t(m)

140143 8 59.99 6.12 0.293

140144 9 75.93 7.74 0.371

140145 10 93.74 9.56 0.459

140218 11 113.4 11.57 0.555

140090 12 135.0 13.76 0.660

111026 12.7 (1/2") 151.2 15.42 0.740

140091 13 158.4 16.15 0.775

111028 14 183.7 18.73 0.899

140092 15 210.9 21.51 1.032

111030 16 240.0 24.47 1.174

140093 17 270.9 27.62 1.325

111032 18 303.7 30.97 1.486

140094 19 338.4 34.50 1.655

111034 20 374.9 38.23 1.834

140095 21 413.4 42.15 2.022

111036 22 453.7 46.26 2.219

140096 22.4 (7/8") 470.3 47.96 2.301

111038 23 495.9 50.56 2.426

111039 24 539.9 55.05 2.641

111040 25 585.9 59.74 2.866

111041 25.4 (1") 604.7 61.66 2.958

111042 26 633.7 64.61 3.100

111043 27 683.3 69.68 3.343

OR

DER

CO

DE

Dia

met

er (m

m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

2160 Grade

kN t(m)

111044 28 734.9 74.94 3.595

111045 28.6 (1 1/8") 766.7 78.18 3.751

111046 29 788.3 80.38 3.856

111047 30 843.6 86.02 4.127

111048 31 900.8 91.85 4.407

111049 32 959.9 97.87 4.695

140097 33 1021 104.1 4.994

111051 34 1084 110.5 5.301

140098 35 1148 117.1 5.617

111053 36 1215 123.9 5.943

111054 38 1354 138.0 6.621

111055 40 1500 152.9 7.337

111056 41.3 (1 5/8") 1597 162.8 7.812

111057 42 1654 168.6 8.089

111058 44 1815 185.1 8.877

111059 45 1895 193.2 9.285

111060 46 1980 201.9 9.703

111061 47.5 (1 7/8") 2111 215.3 10.35

111062 48 2156 219.8 10.56

111063 50 2343 239.0 11.46

111064 52 2535 258.5 12.40

111065 54 2733 278.7 13.37

Page 17: 01 - WIRE ROPE & STRAND - Bullivants · 01 - WIRE ROPE & STRAND 6 - 2 Wire Rope Characteristics. Care & Maintenance Wire Rope. Superflex Wire Rope. Crane Rope. Hi Performance Crane

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1300 722 99922

veropower 6: Grade 1960Unit of Measure - metreBenefits of veropower 6 • veropower 6 is a flexible steel-plastic combination rope with double parallel layed strands. All strands are compacted and rotary swaged. • veropower 6 has an extremely high breaking strength and is very resistant against abrasion. • veropower 6 is suitable for multi layer spooling systems with guided loads. • The rope is fully lubricated and made both of galvanised and ungalvanised wires.

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Uni

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1960 Grade

kN t(m)

111075 20 375.1 38.25 1.975

111076 21 413.6 42.17 2.178

111077 22 453.9 46.29 2.390

111078 22.4 (7/8") 470.6 47.98 2.478

111079 23 496.1 50.59 2.612

111080 24 540.2 55.08 2.844

111081 25 586.2 59.77 3.086

111082 25.4 (1") 605.1 61.70 3.186

111083 26 634.0 64.65 3.338

111084 27 683.7 69.72 3.600

111085 28 735.3 74.98 3.871

111086 28.6 (1 1/8") 767.1 78.22 4.039

111087 29 788.7 80.43 4.153

111088 30 844.1 86.07 4.444

111089 31 901.3 91.90 4.745

111090 32 960.4 97.93 5.056

111143 33 1021 104.1 5.378

111144 34 1084 110.6 5.709

111145 35 1149 117.2 6.050

111146 36 1215 123.9 6.400

111147 38 1354 138.1 7.131

111148 40 1501 153.0 7.902

111149 41 1598 162.9 8.414

111150 42 1654 168.7 8.712

111151 44 1816 185.1 9.561

111152 45 1899 193.7 10.00

111153 46 1985 202.4 10.45

111154 48 2161 220.3 11.38

111155 50 2345 239.1 12.35

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veropower 8: Grade 1960Unit of Measure - metreBenefits of veropower 8: • veropower 8 is a flexible steel-plastic combination rope with double parallel layed strands. All strands are compacted and rotary swaged. • veropower 8 has an extremely high breaking strength and is very resistant against abrasion. • veropower 8 is most suitable for multi layer spooling systems with guided loads. • The rope is fully lubricated and made both of galvanised and ungalvanised wires. • veropower 8 should not be used with a swivel.

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m) Minimum Breaking Strength

Uni

t Wei

ght

(kg/

m)

1960 Grade

kN t(m)

111091 12 144.1 14.70 0.719

111092 13 161.4 16.46 0.806

111093 13 169.1 17.25 0.844

111094 14 196.2 20.00 0.979

111095 15 225.2 22.96 1.124

111096 16 256.2 26.12 1.279

111097 17 291.8 29.75 1.443

111098 18 324.3 33.06 1.618

111099 19 364.4 37.16 1.803

111100 20 400.3 40.82 1.998

111101 21 441.4 45.00 2.203

111102 22 485.2 49.47 2.417

111103 22.4 (7/8") 502.2 51.20 2.506

111104 23 529.4 53.98 2.642

111105 24 576.5 58.78 2.877

111106 25 625.5 63.78 3.121

111107 25.4 (1") 645.7 65.84 3.222

111108 26 676.5 68.99 3.376

111109 27 729.6 74.39 3.641

111110 28 784.6 80.01 3.916

111111 28.6 (1 1/8") 818.6 83.47 4.085

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Uni

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1960 Grade

kN t(m)

111112 29 841.7 85.82 4.200

111113 30 902.2 92.00 4.495

111114 31 961.8 98.07 4.800

111115 32 1025 104.5 5.114

140146 33 1090 111.1 5.439

140147 34 1157 118.0 5.773

140183 35 1226 125.0 6.118

140184 36 1297 132.3 6.473

140185 38 1446 147.5 7.212

140186 40 1601 163.3 7.991

140187 41.3 (1 5/8") 1705 173.9 8.509

140188 42 1765 180.0 8.810

140189 44 1938 197.6 9.669

140190 45 2027 206.7 10.11

140191 46 2118 215.9 10.57

140192 47.5 (1 7/8") 2258 230.2 11.27

140193 48 2306 235.1 11.51

140194 50 2502 255.1 12.49

140195 52 2706 275.9 13.50

140196 54 2918 297.6 14.56

Page 19: 01 - WIRE ROPE & STRAND - Bullivants · 01 - WIRE ROPE & STRAND 6 - 2 Wire Rope Characteristics. Care & Maintenance Wire Rope. Superflex Wire Rope. Crane Rope. Hi Performance Crane

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1300 722 99924

vero 4: Grade 1960Unit of Measure - metreBenefits of vero 4: • vero 4 is a 4-strand rotation resistant hoist rope. • All strands are compacted. • The constructional chosen long lay of the strands makes it insensible against outer mechanical impacts. • vero 4 has a high breaking load. • vero 4 is fully lubricated and made either of galvanised or optional ungalvanised wires. • vero 4 is extremely flexible.

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Uni

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ght

(kg/

m)

1960 Grade

kN t(m)

111168 8 54.1 5.52 0.269

111169 9 68.5 6.99 0.340

111170 10 84.6 8.63 0.420

111171 11 102.4 10.44 0.509

111172 12 121.8 12.42 0.605

111173 13 143.0 14.58 0.710

111174 14 165.8 16.91 0.824

111175 15 190.3 19.41 0.946

111176 16 216.6 22.08 1.076

111177 18 274.1 27.95 1.362

111178 19 305.4 31.14 1.517

111179 20 338.4 34.50 1.681

111180 22 409.4 41.75 2.034

111181 24 487.2 49.68 2.421

111182 25 528.7 53.91 2.627

111183 26 571.8 58.31 2.841

111184 27 616.7 62.88 3.064

111185 28 663.2 67.63 3.295

111186 29 711.4 72.54 3.534

111187 30 761.3 77.63 3.782

111188 31 812.9 82.89 4.039

111189 32 866.2 88.33 4.303

111190 33 921.2 93.93 4.577

111191 34 977.9 99.71 4.858

111192 35 1036 105.7 5.148

111193 36 1096 111.8 5.447

Page 20: 01 - WIRE ROPE & STRAND - Bullivants · 01 - WIRE ROPE & STRAND 6 - 2 Wire Rope Characteristics. Care & Maintenance Wire Rope. Superflex Wire Rope. Crane Rope. Hi Performance Crane

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Elevator Rope: Unit of Measure - metre

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110312 6X19S 6.5 1570 Black Wire RHOL 25.9 Single Wrap Gustav Wolf F3

110313 8X19S 8 1570 Black Wire RHOL 38 Single Wrap Gustav Wolf F3

110314 8X19W 9.5 1570 Black Wire RHOL 57.5 Multiple Wrap Gustav Wolf F7

110315 8X19S 9.5 1570 Black Wire RHOL 54.4 Single Wrap Gustav Wolf F3

110308 8X19W 10 1570 Black Wire RHOL 60.4 Multiple Wrap Gustav Wolf F7

110316 8X19S 10 1570 Black Wire RHOL 60.5 Single Wrap Gustav Wolf F3

110309 8X19W 11 1570 Black Wire RHOL 76.8 Multiple Wrap Gustav Wolf F7

110317 8X19S 11 1570 Black Wire RHOL 73.4 Single Wrap Gustav Wolf F3

110318 8X19S 12 1570 Black Wire RHOL 86.8 Single Wrap Gustav Wolf F3

110310 8X19W 12.7 1570 Black Wire RHOL 100.6 Multiple Wrap Gustav Wolf F7

110329 8X19S 12.7 1570 Black Wire RHOL 98.3 Single Wrap Gustav Wolf F3

110302 8X19W 13 1570 Black Wire RHOL 105 Multiple Wrap Gustav Wolf F7

110320 8X19S 13 1570 Black Wire RHOL 103.1 Single Wrap Gustav Wolf F3

110321 8X19W 14 1570 Black Wire RHOL 124.3 Multiple Wrap Gustav Wolf F7

110334 8X19S 14 1570 Black Wire RHOL 119.3 Single Wrap Gustav Wolf F3

110311 8X19W 16 1570 Black Wire RHOL 160.4 Multiple Wrap Gustav Wolf F7

110322 8X19S 16 1570 Black Wire RHOL 154.8 Single Wrap Gustav Wolf F3

110307 8X19S 9.5 1570/1570 Black Fibre RHOL 42.8 Governor PFEIFER DRAKO

110301 8X19S 12.7 1370/1770 Black Fibre RHOL 80.2 Governor & Lifting PFEIFER DRAKO

110327 8X19S 12.7 1370/1770 Black Fibre RHLL 80.2 Lifting PFEIFER DRAKO

110303 8X19S 13 1370/1770 Black Fibre RHOL 80.2 Governor/Lifting/Compensation PFEIFER DRAKO

110319 8X19S 13 1370/1770 Black Fibre RHLL 80.2 Lifting PFEIFER DRAKO

110335 8X19S 15 1570 Black Fibre LHOL 107 Lifting PFEIFER DRAKO

110304 8X19S 16 1370/1770 Black Fibre RHOL 121 Lifting & Compensation PFEIFER DRAKO

110338 8X19S 16 1370/1770 Black Fibre RHLL 121 Lifting PFEIFER DRAKO

111050 9x21F 11 300T Black Wire RHOL 79.9 Lifting PFEIFER DRAKO

111052 9x21F 13 300T Black Wire RHOL 111.6 Lifting PFEIFER DRAKO

110305 9X25F 16 300T Black Wire RHOL 174 Lifting PFEIFER DRAKO

140001 8x19S 9.5 1570/1570 Black Fibre RHOL 41.5 Governor & Lifting Usha Martin

112063 8x19S Pre-stretched 12.7 1370/1770 Black Fibre RHOL 74.2 Governor & Lifting Usha Martin

112064 8x19S Pre-stretched 13 1370/1770 Black Fibre RHOL 77.7 Governor/Lifting/Compensation Usha Martin

112065 8x19S Pre-stretched 13 1370/1770 Black Fibre RHLL 77.7 Governor & Lifting Usha Martin

112066 8x19S Pre-stretched 16 1370/1770 Black Fibre RHOL 118 Governor & Lifting Usha Martin

Other sizes and configurations can be made to order. All weight measurements are approximate and for guidance only.

Page 21: 01 - WIRE ROPE & STRAND - Bullivants · 01 - WIRE ROPE & STRAND 6 - 2 Wire Rope Characteristics. Care & Maintenance Wire Rope. Superflex Wire Rope. Crane Rope. Hi Performance Crane

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1300 722 99926

Galvanised StrandStrand: Unit of Measure - metreGuying strands are composed of concentric layers of wires. Strands with 19 wires or more have successive layers opposing laid to produce a rotation resistant effect. Guying strand is chiefly used in general stranding guys and support purposes and can be used in certain types of electrical applications, for example, for earthing or transmission. Guying strands has a high modulus of elasticity and therefore minimum elongation under load. Wires in guying strand have a heavy zinc coating to Class A, ensuring optimum corrosion resistance. Where extreme corrosive conditions exist or where a long life is required, heavier zinc coatings are available.

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(mm

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Gra

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Fini

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Cor

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Lay

MB

F (k

N)

App

rox.

Uni

t W

eigh

t (kg

/100

m)

112024 3/2.75 5.5 G1320 Galvanised Wire RH 22.2 14

112016 7/1.60 4.8 G1320 Galvanised Wire RH 17.5 11.07

112010 7/2.00 6 G1320 Galvanised Wire RH 26.2 17.3

112033 7/2.50 7.5 G1320 Galvanised Wire RH 40.5 27.5

112011 7/2.75 8.25 G1320 Galvanised Wire RH 50.0 32.8

112018 7/3.25 9.75 G1320 Galvanised Wire RH 69.0 47.59

112019 7/3.75 11.25 G1320 Galvanised Wire RH 92.0 63.1

112007 19/2.00 10 G1320 Galvanised Wire RH 71.0 47.3

112012 19/2.75 13.75 G1320 Galvanised Wire RH 134.0 89.4

112023 19/3.25 16.25 G1320 Galvanised Wire RH 187.4 128

Galvanised Guying Strand: Unit of Measure - metre

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Gra

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F (k

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App

rox.

Uni

t W

eigh

t(kg/

100m

)

140027 1x19 12 G1570 Galvanised RH 119 69.9

112001 1x19 14 G1570 Galvanised RH 162 95.1

112002 1x19 16 G1570 Galvanised RH 211 124.0

140028 1x19 18 G1570 Galvanised RH 267 157.0

112003 1x19 20 G1570 Galvanised RH 295 174.0

140029 1x19 22 G1570 Galvanised RH 371 234.0

140030 1x19 24 G1570 Galvanised RH 463 278.0

140031 1x19 26 G1570 Galvanised RH 544 326.0

140033 1x37 28 G1570 Galvanised RH 631 379.0

140034 1x61 36 G1570 Galvanised RH 1042 626.0

140036 1x91 48 G1570 Galvanised RH 1850 1110.0

140037 1x91 54 G1570 Galvanised RH 2340 1400.0

140038 1x91 57 G1570 Galvanised RH 2610 1570.0

140039 1x91 64 G1570 Galvanised RH 3280 1970.0

140040 1x127 70 G1570 Galvanised RH 3664 2362.0

140041 1x150 86 G1570 Galvanised RH 5931 3565.0

140042 1x168 95 G1570 Galvanised RH 6094 4350.0

Page 22: 01 - WIRE ROPE & STRAND - Bullivants · 01 - WIRE ROPE & STRAND 6 - 2 Wire Rope Characteristics. Care & Maintenance Wire Rope. Superflex Wire Rope. Crane Rope. Hi Performance Crane

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LubricantLanotec Heavy Duty Liquid Lanolin: Unit of Measure - Each

• Lubrication and corrosion protection of wire ropes where spraying is necessary • Penetrates to the core of the rope, providing long lasting protection • Perfect for mobile cranes where lubrication needs to be applied while rope is still on the spool • Non-fling and non-webbing • Suitable for all environments, including mining and marine

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182139 5 Litre

182138 20 Litre

182148 750ml

182146 400g Aerosol

Lanotec Soft Grease: Unit of Measure - Each

• Can be manually applied or injected into rope • For automated or hand application in temperatures under 25 degrees • High resistance to oxidisation • Leaves a proactive film that resists wash off • Excellent marine grade anti-seize for nuts, bolts, shackles and threaded rod • Ideal assembly lubricant for all stainless steel fittings (stops galling)

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182272 500ml

182273 4 Litre

182274 20 Litre

PVC CoatedPVC Coated Wire Rope : Unit of Measure - metreA wide range of PVC coated wire rope can be supplied. These products are often used for centenary cable.

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Gra

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Fini

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F (k

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App

rox.

Uni

t W

eigh

t (kg

/m)

110700 6x7 2 1570 Blue Fibre RHOL 2.08 1.40

110694 6x7 3 1570 Blue Fibre RHOL 4.69 3.20

110696 6x19 3.5 1570 Blue Fibre RHOL 5.92 4.20

110715 6x19 4 1570 Black Fibre RHOL 7.72 5.50

110697 6x19 4 1570 Blue Fibre RHOL 7.72 5.50

140014 6x19 4 1570 Red Fibre RHOL 7.72 5.50

110704 6x19 4 1570 Yellow Fibre RHOL 7.72 5.50

110706 6x19 5 1570 Red Fibre RHOL 12.06 8.60

110707 6x19 5 1570 Blue Fibre RHOL 12.06 8.60

110698 6x19 6 1570 Blue Fibre RHOL 17.39 12.40

110709 6x19 8 1570 Blue Fibre RHOL 30.90 22.10

110718 6x19 10 1570 Blue Fibre RHOL 48.20 34.60

Other sizes and configurations can be made to order. Blue is the most popular although other colours can be arranged.

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1300 722 99928

Lanotec Wire Rope Lube: Unit of Measure - Each

• Can be sprayed or manually applied to ropes • Penetrates to the core of the rope, providing long lasting protection • Semi fluid grease containing natural lubricant and corrosion inhibitors • Ideal for marine cranes and ropes working in the splash zone • Lubrication of ropes in environmentally sensitive areas where salt water is an issue • Suitable for all environments, including mining and marine

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182267 20 Litre Pail

182268 20 Litre Cube

Lanotec Type A Grease: Unit of Measure - Each

• Can be manually applied or injected into rope • For automated or hand application in temperatures above 25 degrees • High resistance to oxidisation • Leaves a proactive film that resists wash off • Excellent marine grade anti-seize for nuts, bolts, shackles and threaded rod • Ideal assembly lubricant for all stainless steel fittings (stops galling)

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182147 500ml

182269 4 Litre

182270 20 Litre

Corrosion ProtectionLanotec U.P. (Ultimate Protection): Unit of Measure - Each

• Stops existing corrosion upon contact • Internal and external corrosion protection • Forms a protective skin which is moisture, salt & acid resistant • Long term storage protection • Protection of all metals and alloy

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44201134 750ml

44201794 5 Litre

44201795 20 Litre

CleaningLanotec Citra-Force: Unit of Measure - Each

• Biodegradable, water soluble degreaser concentrate • Easily removes tar-based wire rope coatings (blackjack) • Cleans stainless steel, metal surfaces, wire rope, safety harnesses & webbing • Perfect for environmentally sensitive areas

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44201133 750ml

182271 5 Litre

46130065 20 Litre

46130068 400g Aerosol

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Rocol Wire Rope Grease: Unit of Measure - Each

A semi-fluid wire rope grease containing molybdenum disulphide. Designed for the lubrication and corrosion protection of wire ropes working under a wide range of conditions including marine environments. Rocol Wire Rope Grease (RD105) penetrates between the strands to the core of the rope to provide complete rope lubrication.Areas of application: • Wire Ropes • Dockyard cranes • Mobile cranes • Chain lifts • Slipways

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110891 20kg

Rocol Fluid Wire Rope Grease: Unit of Measure - Each

A fluid grease containing molybdenum disulphide. Designed for the lubrication and corrosion protection of wire ropes. A powerful dewatering additive also allows it to be applied to wet ropes. Rocol Fluid Wire Rope Grease (RD205) is ideal for wet or marine applications where a high degree of corrosion protection is sought. Suitable for application by spray and automatic lubricator.Areas of application: • Wire Ropes • Dockyard cranes • Mobile cranes • Chain lifts • Slipways

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110892 20 litre

Gustav Wolf Oil Compound: Unit of Measure - Each

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182137 Lubricant T86 1 litre Gustav Wolf

182114 Lubricant T86 5 litre Gustav Wolf

DRAKOLube: Unit of Measure - EachDRAKOLube is a liquid lubricant with low viscosity and is transparent and able to penetrate even a loaded rope. During standstills the lubricant will creep back into the gaps between the wires from where it is expelled during operation.

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182142 5 kg

Did you know incorrect handling of rope from reels and coils can result in springing of wires and strands and kinking of the rope. This type of damage can seldom be entirely corrected and can greatly reduce the effective life of the rope. If you are unsure speak to your Bullivants representative for advice and assistance.