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8/10/2019 017 Shutdown Planning 01 08 07 http://slidepdf.com/reader/full/017-shutdown-planning-01-08-07 1/12 SDP اب   ل ي ق ف و ت  ام و  Shutdo w n Planning (SDP) Dr. Attia Hu ssien Gom aa Maintenanc e Engin eering Cons ultant 2008  Engin eering s ervice - Am erican Un iversity in Cairo (AUC)  

017 Shutdown Planning 01 08 07

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SDP

با

 

قي ل ف و ت

 

 وما

Shutdown Planning

(SDP)  

Dr. Att ia Hussien Gomaa

Maintenance Engin eer ing Consultant

2008  

Engin eer ing s ervice - Am erican Un iversi ty in Cairo (AUC)  

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SDP 2 Shutd ow n Planning - Dr. Att ia Gomaa - 2007

For example,

Oil Plant shutdown  Shut-down Power plant shutdown  Outage 

Paper plant shutdown Turnaround 

Shutdown / Turnaround / Outage

RawProducts

FinishedProducts

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SDP 3 Shutd ow n Planning - Dr. Att ia Gomaa - 2007

Raw

Products

Finished

Products

Failure

When the Revenue Stream Stops

When do Shutdowns Occur?

• Components Break Down (emergency)

• Routine wear and tear (scheduled replacements and repair)

• Upgrading components (scheduled)

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SDP 4 Shutd ow n Planning - Dr. Att ia Gomaa - 2007

Shutdowns Require Many Construction

Workers to be Hired in a Short Time

Worker Build-up is Fast

Work is Performed Around the Clock  – Often With 7 to 12 hour days per Worker

2 Shifts are Common

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SDP 5 Shutd ow n Planning - Dr. Att ia Gomaa - 2007

Project Duration

Numberof

Workers

Conventional Construction

Projects

Shutdown Projects

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SDP 6 Shutd ow n Planning - Dr. Att ia Gomaa - 2007

Total View:

QA / QC

HSE

Resources

Risk

Analysis

Shutdown

Planning

Scope of

Work

DurationTarget

Plans

Work

orders

Knowledge

PMIS

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Unique nature of shutdowns: 

• Reason for Shutdown

• Rapid Buildup of the Workforce

• Tight Schedule

• Top priority items

• Downtime losses

• Very short term

• Very critical

Shutdown Objectives: 

• High Quality

• Zero Accident / Incident

• Minimum Downtime

• Minimum Cost

Shutdown Activities: 

• Master Plan:

• Global Activities

• Action Plan:

• Specific Activities

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Top

Middle

Operational

Site Leaders

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Project Management Standards

American National Standards Institute (ANSI):

ANSI/PMI 99-001-2004

Project Management Body Of Knowledge(PMBOK)

 

ISO 10006 

Guidelines to quality in project management 

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3- Project Time

Management

2- Project Scope

Management

7- Project

Communications

Management 

4- Project Cost

Management

5- Project Quality

Management

6- Project Human

Resource

Management

8- Project Risk

Management

9- Project

Procurement

Management

1-

Project

Integration

Management 

Nine

Knowledge

Areas

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Project Management Body of Knowledge

PMBOK Standards, 1996: 2004

American National Standard - ANSI/PMI 99-001-2004

ISO 10006 = 10 Items

= 9 Items of PMBOK + Strategic Management

9 Items

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Discuss ion

Suggestions

Questions

Comments

Thank you for your attention!