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023-ITP CONCRETE WORKS.pdf

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  • Pearl GTL Project

    LINDE ENGINEERING

    Shell Project No: HP-3000-QAT Contractor Project No: 5887

    Project Document Number: T- 4.234.575 Project Rev.: G Page 2 of 28

    Purchase Order Number:

    2MH127

    Tag/Item Number(s): N/A

    Unit(s): ASU

    PCWBS: Z

  • QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

    K G 27.11.08 Ready for Construction SB EO ZG RFC

    J F 14.08.08 Issue for Review ( Comments incorporated as per

    site condition) SB EO ZG IFR

    I E 03.07.08 Issued for Review SB EO ZG IFR

    H D 15.03.08 Ready For Construction SB UA ZG RFC

    G C 21.02.08 Ready For Construction SB UA ZG RFC

    F B 13.02.08 Ready For Construction SB UA MC/ZG RFC

    E A 26.01.08 Ready for construction SB UA MC/ZG RFC

    D O 24.11.07 Company comments incorporated IU IO/UA MC/ZG CCI

    C 01.10.07 Issued for company comments IU IO/UA MC/ZG ICC

    B Issued for review BR MC ZG IFR

    A Issued for internal review MS MC ZG IIR

    GAMA Rev.

    Project Rev

    Date Description Prepared

    By Checked

    By

    Approved By

    Status

    No. No. ORIGINATOR

    LINDE ENGINEERING AG

    Document Title:

    ITP FOR CONCRETE WORKS

    Contractor

    Gama Qatar Co. W. L. L.

    Document No. LOC470

    GAM ITP QAC GTL 023 K

    Org.

    Code

    Doc.

    Type

    Disc. Code

    Geogr. Area

    Seq.

    No

    Rev. No

    Vendor Code

    Project Document Number: T-4.234.575

    Rev No: G

  • QSGTL PEARL PROJECT Document No.: GAM-ITP-QAC-GTL-023 C2 ASU Construction Works

    CONCRETE WORKS (FSI) DATE: 27.11.08 REV. K

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (FUGRO)

    I: INSPECTION / TEST R: DOCUMENT REVIEW S: SURVEILANCE H: HOLD POINT. W: WITNESS

    Item Activity Characteristic to be Verified Control Procedure

    Reference Responsible

    Party Acceptance Criteria Verifying Documents S X C A

    T-4.234.575 Rev. G Page 4

    1.0 Blinding Concrete

    a. Ground condition T-13.376.490

    QA/QC & Site Engineer

    Compliance with Compaction &level Requirements

    Visual I R S

    b. Location and Level Drawings As per latest drawings GAM-QCR-QAC-GTL-006

    I R S

    c. Surface inspection(FSI) T-13.376.358 DEP-34.19.20.31& T.13.377.360E

    No Cracks (or) Voids in excavated cleaned ground surface OR in Compacted Soil

    Visual I S S

    d. Formwork Project Drawings

    As per latest drawings GAM-QCR-QAC-GTL-013

    I S S

    e. Cleaning of excavated ground surface(FSI)

    Refer to item # 7.0 ;T.13.377.360E

    No loose Particle & Refer to item # 7.0

    GAM-QCR-QAC-GTL-001,006,008

    I H S

    f. Pouring Blinding Concrete Refer to item # 8.b Refer to item # 8.b GAM-QCR-QAC-GTL-009,013

    I S S

    g . Thickness T-13.376.358 DEP-34.19.20.31

    50 mm Minimum GAM-QCR-QAC-GTL-013

    I I I

    h. Curing Refer to item # 9.0 Refer to item # 9.0 Visual I S S

    I. Coating

    Manufacturer Data Sheet

    Prime Coat-0.075-0.1 Kg/m2, Neat Coat 0.6 kg/m2, Dilute 1:1 with clean water

    GAM-QCR-QAC-GTL-031

    I S S

  • QSGTL PEARL PROJECT Document No.: GAM-ITP-QAC-GTL-023 C2 ASU Construction Works

    CONCRETE WORKS (FSI) DATE: 27.11.08 REV. K

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (FUGRO)

    I: INSPECTION / TEST R: DOCUMENT REVIEW S: SURVEILANCE H: HOLD POINT. W: WITNESS

    Item Activity Characteristic to be Verified Control Procedure

    Reference Responsible

    Party Acceptance Criteria Verifying Documents S X C A

    T-4.234.575 Rev. G Page 5

    2.0 Blinding Concrete Testing

    Slump/Flow & Temperature Refer to item # 13(a) Laboratory

    Flow = 500mm to 650mm & Temp 32

    0 C - Max

    Site test to every truck & Fresh Concrete Report

    W S/R

    S I

    3.0 Re bar Work

    a. Material ASTM A615 Gr 60 & BS 4449 ;T.13.377.360E

    QA/QC Inspector & Site Engineer

    As per specification Test Certificate R R R

    b.Check bar size,lap,spacing&Location (FSI)

    As per drawings and Table 1b of ASTM A615/BS 8110-1

    GAM-QCR-QAC-GTL-014

    I W W

    c. Number of bars As per drawing

    As per drawings I W W

    d. Length of bars As per drawing

    As per drawings and ACI 315 I W W

    e. Hook As per drawing & DEP 34.19.20.31 As per ACI 315 I W W

    f. Bending As per drawing & DEP 34.19.20.31

    As per ACI 315 and or Project Specification

    I W W

    g. Reinforcement surface(FSI) ASTE A615 &DEP 34.19.20.31 ;T.13.377.360E

    Free from mortar, rust, oil or other coatings

    Visual I W W

    h. Placing, spacers, cover, Splices(FSI)

    As per drawing & DEP 34.19.20.31; T.13.377.360E

    As per drawings and ACI 315

    GAM-QCR-QAC-GTL-014

    I W W

    4.0

    Form Work

    a. Cleanliness

    STANDARD DRAWINGS & ACI 117, 301, AND 347 & T.13.377.360E

    QC & Site Engineer

    Free from Oil & Grease Visual

    I W W

    b. Location, and elevation As Per Drawing GAM-QCR-QAC-GTL-006

    c. Frames, and Supports(FSI) 50mm cover is maintained GAM-QCR-QAC-GTL-010/012/013/014 d. Chamfer As Per Drawing

    e. Binding Wire tying check No binding wires inside the45mm concrete cover area

    Visual

  • QSGTL PEARL PROJECT Document No.: GAM-ITP-QAC-GTL-023 C2 ASU Construction Works

    CONCRETE WORKS (FSI) DATE: 27.11.08 REV. K

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (FUGRO)

    I: INSPECTION / TEST R: DOCUMENT REVIEW S: SURVEILANCE H: HOLD POINT. W: WITNESS

    Item Activity Characteristic to be Verified Control Procedure

    Reference Responsible

    Party Acceptance Criteria Verifying Documents S X C A

    T-4.234.575 Rev. G Page 6

    e. Form oil Wax spray Visual

    f. Dimension checked(FSI) As Per Drawing GAM-QCR-QAC-GTL-014

    5.0 Anchor Bolts, Templates and Embedded items

    a) Size, type, number, location, Elevation being firmly supported protected from damage before concreting.(FSI)

    b) Location, elevation, Protected from Damage After Concreting.(FSI)

    As per drawings ;T.13.377.360E Site Engineer & QA/QC INSPECTOR

    To comply with the relevant drawing for Size , type, number, Location , elevation & Tolerances etc.

    GAM-QCR-QAC-GTL-011

    I W S

    c) Material As per Drawing As per LS 443-01 Test Certificate R R R

    6.0 Electrical Earthing

    a) Check Location & continuity(FSI)

    DEP 63.10.08.11 Electrical Engineer

    Proper Location & Continuity

    GAM-QCR-QAC-GTL-104

    H H I

    b) Check and Sign Pour Card to Release Concrete Pouring

    GAM-QCR-QAC-GTL-009

    H H S

    7.0 Cleaning with blower

    Area should be clean T-13.376.358 DEP-34.19.20.31

    Site Engineer Accept without foreign Material

    VISUAL I W S

    8.0

    Concreting

    a. Construction Joints(FSI)

    T-13.376.358 DEP-34.19.20.31 ;T.13.377.360E

    Site Engineer Correct location and Surface preparation

    VISUAL I

    H

    S

    b. Pre pour arrangements, Concreting Plan Approval and concrete pour card signed(FSI)

    QA/QC INSPECTOR

    Pour Card should be Signed by QCI &Contractor

    GAM-QCR-QAC-GTL -009/010/012/014

    I

    H

    W

  • QSGTL PEARL PROJECT Document No.: GAM-ITP-QAC-GTL-023 C2 ASU Construction Works

    CONCRETE WORKS (FSI) DATE: 27.11.08 REV. K

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (FUGRO)

    I: INSPECTION / TEST R: DOCUMENT REVIEW S: SURVEILANCE H: HOLD POINT. W: WITNESS

    Item Activity Characteristic to be Verified Control Procedure

    Reference Responsible

    Party Acceptance Criteria Verifying Documents S X C A

    T-4.234.575 Rev. G Page 7

    c. Wetting & Cleaning with water before pouring concrete DEP-34.19.20.31 Site Engineer

    Free from dust, oil, nails & wood pieces etc....

    VISUAL

    I

    H

    S

    d. Concrete discharging

    T-13.376.358DEP-34.19.20.31 ;T.13.377.360E

    Site Engineer Should not be more Than 1.5 meters Height

    I

    H

    S

    e. Concrete compaction T-13.376.358DEP-34.19.20.31 ;T.13.377.360E

    Site Engineer

    By Vibrators

    I

    H

    S

    f. Concrete Finish T-13.376.358 & T.13.377.360E DEP-34.19.20.31

    Immediate good finish as Required by the Client.

    I H S

    9.0 Curing (FSI) Dampness T-13.376.358 DEP-34.19.20.31; T.13.377.360E

    Site Engineer 10DaysCuring Period for all Concrete

    GAM-QCR-QAC-GTL-015

    W S S

    10 Post Pour Inspection (FSI)

    1) External Dimensions T-13.376.358

    DEP-34.19.20.31 ;T.13.377.360E Site Engineer

    As Per Drawing

    GAM-QCR-QAC-GTL-015

    I I I

    2) Bolt positions

    11 Repair of Concrete(FSI)

    a. Identification of Repair requirements.

    T-13.376.358 DEP-34.19.20.31 ;T.13.377.360E

    QA/QC Inspector & Site Engineer

    Visual inspection

    I H H

    b. Authorisation to repair Visual inspection I H H

    c. Repair As per approved Repair procedure I S S

  • QSGTL PEARL PROJECT Document No.: GAM-ITP-QAC-GTL-023 C2 ASU Construction Works

    CONCRETE WORKS (FSI) DATE: 27.11.08 REV. K

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (FUGRO)

    I: INSPECTION / TEST R: DOCUMENT REVIEW S: SURVEILANCE H: HOLD POINT. W: WITNESS

    Item Activity Characteristic to be Verified Control Procedure

    Reference Responsible

    Party Acceptance Criteria Verifying Documents S X C A

    T-4.234.575 Rev. G Page 8

    d. Surface preparation & Release for coating

    Visual inspection

    GAM-QCR-QAC-GTL-010

    I H S

    e. Painting & Coating As per Manufacturer Recommendation

    GAM-QCR-QAC-GTL-031

    I W S

    12

    Second stage concreting if applicable

    Preparation of construction Joint by chipping or Sandblasting or any approved manner

    DEP-34.19.20.31 Site Engineer

    a) Exposed loose aggregates and

    particles removed. b) Area must be wetted

    or soaking with water

    GAM-QCR-QAC-GTL-015

    I W S

    13

    Testing a) Fresh concrete

    Temperature test per truck T-13.376.358 DEP-34.19.20.31

    Laboratory

    30

    0c to structural concrete

    and 320c to Blinding Concrete

    section

    GAM-QCR-QAC-GTL-017

    I S S I

    Heat of Hydration a) Concrete structures

    depth or thick 800mm or above.

    b) For large pours, plan dimension exceeds 10m

    DEP-34.19.20.31Amendments Sec 3.21

    Laboratory

    Temperature difference between maximum and minimum is 15

    0 C

    Laboratory Report

    I R R I

  • QSGTL PEARL PROJECT Document No.: GAM-ITP-QAC-GTL-023 C2 ASU Construction Works

    CONCRETE WORKS (FSI) DATE: 27.11.08 REV. K

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (FUGRO)

    I: INSPECTION / TEST R: DOCUMENT REVIEW S: SURVEILANCE H: HOLD POINT. W: WITNESS

    Item Activity Characteristic to be Verified Control Procedure

    Reference Responsible

    Party Acceptance Criteria Verifying Documents S X C A

    T-4.234.575 Rev. G Page 9

    Flow Test Frequency 1 Test per truck

    T-13.376.358 DEP-34.19.20.31; ASTM C 1611

    Laboratory/ Supplier

    Testing Fresh Concrete. Flow = 500mm to 650 mm

    Lab Report GAM-QCR-QAC-GTL-017

    I S/R

    S/R

    I

    b) Hardened concrete

    Compressive strength @7 & 28 days (cube sample as per BS 1881) Testing Frequency as per T-13.376.358 Section 3.33

    T-13.376.358 DEP-34.19.20.31

    Laboratory

    BS EN 12390-3 Testing of Hardened concrete-strength of test specimens

    Laboratory Report/ Supplier / QCR-020

    I S/R

    R

    I

    Chloride content Maximum 0.10% by Weight of cement

    Laboratory Report /Supplier / QCR-019

    R R R

    Sulphate content Maximum 4% by Weight of cement

    Laboratory Report /Supplier / QCR-018

    R R R

    Water Absorption Maximum 4% at 28 And 48 days

    Laboratory Report/Supplier

    R R R

    Volume of permeable voids Maximum 4% at 28 And 48 days

    Laboratory Report/Supplier

    R R R

    Chloride Ion Permeability Very Low as per ASTM C1202

    Laboratory Report/Supplier

    R R R

    c) Leak Test for Manholes / Pits (FSI)

    No Leak DEP 34.17.00.32

    Site Engineer & QC Inspector

    No Leak GAM-QCR-QAC-GTL- 026 & 144

    I W W

  • INSPECTION CHECKLIST

    EARTHWORKS CLEARING AND GRADING

    FORM NO: GAM-QCR-QAC-GTL-001 Rev.F

    ITP: GAM-ITP-QAC-GTL- Date :

    Location Bldg/Area :

    Drawing Reference No :

    SIGN OFF AS ACCEPTED

    GAMA QATAR LINDE PEARL GTL

    Name

    Position

    Signature

    Date

    0.

    1 Check work site, stock pile haul roads, disposal areas and any existing utilities clearly identified

    N/A YES NO

    2 Check that the Surveyor has established bench marks and confirmed elevations

    N/A YES NO

    3 Check work site and any existing utilities staked out (confirmed by surveyor or attach surveyor's report)

    N/A YES NO

    4 Check provisions for de-watering (if appl.)

    N/A YES NO

    5 Check provisions for demolition of existing structures. (if appl.)

    N/A YES NO

    6 Check valid work permits obtained for all areas

    N/A YES NO

    7 Check site cleared of all unsuitable soil & rubbish

    N/A YES NO

    8 Check all unsuitable material hauled away to designated disposal area.

    N/A YES NO

    9 Check any retained soils are properly stock piled

    N/A YES NO

    10 Check retained soils appear acceptable and sampled as required

    N/A YES NO

    11 Check site properly graded to designated levels (confirmed by surveyor or attach surveyor's report)

    N/A YES NO

    12 Check base soil appears acceptable & sampled as required

    N/A YES NO

    13 Check base scarified (if required) N/A YES NO

    Comments:

  • INSPECTION CHECKLIST

    SURVEYORS REPORT.

    GAM-QCR-QAC-GTL-006 Rev. 0

    GAM-ITP-QAC-GTL- REV.

    DATE :

    Location Bldg/Area:

    No :

    SIGN OFF WILL CONFIRM RELEASE TO EXCAVATE.

    GAMA QATAR LINDE PEARL GTL

    Name

    Position

    Signature

    Date

    0.

    Briefly describe the intention of the Survey and purpose giving details of the utility/ excavation.

    Drawing Numbers

    For Location give Marked up copy of Drawing:

    1. Confirm that surveying equipment is calibrated

    Calibration Cert No :

    2. Check that the drawings noted above are approved for use. N/A YES NO

    3. Check all existing utilities are clearly identified and staked out N/A YES NO

    4. Confirm that the proposed excavation is clearly staked/ Marked out. N/A YES NO

    5. Confirm depth of excavation. N/A YES NO

    Surveyors Comments plus any additional survey information.

  • INSPECTION CHECKLIST

    EXCAVATION FOR UTILITIES AND

    FOUNDATIONS

    FORM NO: GAM-QCR-QAC-GTL-008

    Rev.0

    ITP REF. NO: GAM-ITP-QAC-GTL- REV-

    DATE:

    Location Bldg/Area:

    Drawing Reference No:

    SIGN OFF AS ACCEPTED

    GAMA QATAR LINDE PEARL GTL

    Name

    Position

    Signature

    Date

    0.

    ITEM DESCRIPTION

    1 Check route/area is clearly staked / Marked out by Surveyor N/A YES NO

    2 Check all existing utilities clearly identified and staked out N/A YES NO

    3 If Utility trench check that it complies with depth & width shown on drawing. N/A YES NO

    4 If foundation Base confirm size and depth are correct to approved drawings/ surveyors report.

    N/A YES NO

    5 Check bedding material for foundation or Utility trench is clean and free of stones and laid to proper depth

    N/A YES NO

    6 For drainage confirm levels falls etc mark on drawing (show levels Manhole to Manhole).

    N/A YES NO

    7 If Geotextile is to be used confirm that it is positioned to the correct requirements. N/A YES NO

    8 Confirm base compaction test have to be performed prior to bedding. N/A YES NO

    9 Check de-watering properly maintained (if required) N/A YES NO

    10 Check trench is properly battered, framed or sheeted (if required) N/A YES NO

    1. Stage completion release to lay UTILITY or 2. Blinding for Foundation Base.

    COMMENTS :

  • QSGTL PEARL PROJECT

    C2 ASU Construction Works FORM NO:

    GAM-QCR-QAC-GTL-009 CONCRETE POUR CARD Date :

    Area Location & Type of Structure

    Drawing & Rev No;

    Quantity Reqd(m3); Slump(mm):

    ITP NO:GAM-ITP-QAC-GTL - Rev -

    Class of concrete;

    Slump Flow(mm);

    ITEMS TO BE CHECKED Inspection QC Status

    Check for Ground Condition

    Check for filling and compaction

    Check Minimum blinding thickness as per drawing

    Coating of blind concrete

    Blinding concrete satisfactory and QC released for next activity

    Steel reinforcement fabrication satisfactory as per drawing

    Form work Erecting Satisfactory (Dimension,Cleanliness,oil and Support)

    Anchor Bolts (see Separate survey Report) Embedded Items fixing Satisfactory (Elec/Mech)

    All setting outs verified by the surveyor including Dimensions, Locating and Elevation.

    Blowing with air compressor is Satisfactory

    Pre pour Inspection Satisfactory

    THE APPENDED SIGNATURE GIVES APPROVAL FOR THE PLACEMENT OF CONCRETE DETAILED ABOVE & QC HOLD RELEASED

    ORGANISATION GAMA QATAR LINDE COMPANY

    NAME

    SIGNATURE

    DATE

  • QSGTL PEARL PROJECT

    C2 ASU Construction Works FORM NO:

    GAM-QCR-QAC-GTL-010 INSPECTION FORM FOR CONCRETE

    HONEYCOMBS &CRACKS ITP : GAM-QCR-QAC-GTL- Date:

    Page 1 of 1

    INSPECTION FORM FOR CONCRETE HONEY COMBS&CRACKS Location Bldg/Area: GRID :

    Drawing Reference No:

    ITEM

    DETAIL OF ACTIVITY

    COMPLIANCE REMARKS YES NO NA

    1. HONEY COMBS

    1. a. Removal of unwanted concrete

    1.b. Preparing of concrete with bond

    1.c. Curing

    1.d. Finishing

    2. CRACKS.

    a) Preparation of V cut if applicable

    b) Injection of Repair Solution OR mortar

    c) Curing.

    d) Finishing.

    Comments:

    ORGANIZATIONS GAMA QATAR LINDE QSGTL Name

    Signature

    Date

  • QSGTL PEARL PROJECT

    C2 ASU Construction Works

    GAM-QCR-QAC-GTL-011 EMBEDDED ITEMS INSPECTION FORM Date : Location Bldg / Area : Drawings Reference No:

    ACTIVITIES TO BE CHECKED STATUS BEFORE POURING STATUS AFTER POURING

    1.latest construction drawing and revision being used

    2. check anchor bolts / embedded items are properly located and securely fixed in place

    3. check level of anchor bolts and alignment properly done

    4. check anchor bolt, nut and washer properly protected

    REMARKS:

    THE EMBEDDED ITEMS ARE CHECKED AND CONFORMANT

    NAME SIGNATURE BEFORE POURING

    SIGNATURE AFTER POURING

    GAMA QC

    LINDE

    COMPANY

  • QSGTL PEARL PROJECT

    C2 ASU Construction Works FORM NO:

    GAM-QCR-QAC-GTL-012

    INSPECTION FORM FOR CONCRETE FOUNDATIONS / STRUCTURES

    ITP GAM-ITP-QAC-GTL- Date:

    Page 1 of 1

    Area, Location & Type of Structure: Drawing & Rev No;-

    TYPE OF ACTIVITY

    GAMA - QC LINDE COMPANY

    SIGN DATE SIGN DATE SIGN DATE

    1.0 Surveying, Setting Out & Excavation

    2 Existing Ground / Formation Level

    2.1 Bottom Level Correct 2.2 Dimension checked 2.3 Strata acceptable 2.4 Excavation is completed and

    approved for next activity

    3 Blinding 4 Footing

    4.1 Formworks / Rebars / Dimensions / Cleanliness / Oil / Support

    4.2 Inserts 5 Pedestal

    5.1 Formworks & Rebars 5.2 Anchor Bolts & Inserts 6 Concrete Pouring (1) 7 Concrete Pouring (2) 8 Concrete Surface Inspection 9 Concrete Protection

    9.1 Epoxy Coating 9.2 Polyethylene Sheet 9.3 Hardboard 10 Backfilling

    10.1 Area free of deleterious material prior to backfilling

    10.2 Layers for fill material marked on the sides of the excavation or with pins.

    10.3 Adjacent to below ground structures correctly coated and protected in accordance with project specification

    10.4 Compaction test done 11.0 Final Survey Concrete As built

  • INSPECTION CHECKLIST

    LEAN / BLINDING CONCRETE

    FORM NO: GAM-QCR-QAC-GTL-013 ITP REF. NO: GAM-ITP-QAC-GTL- Date :

    Location Bldg/Area: Drawing Reference No

    No :

    SIGN OFF AS ACCEPTED

    GAMA QATAR LINDE QSGTL Name Position Signature Date

    DESCRIPTION

    1 Verify surveying setting out of Base location and blinding concrete level is as per drawings N/A YES NO

    2 Verify Base Compaction results are conforming to Specifications. N/A YES NO

    3 Confirm thickness is to be 50mm Minimum N/A YES NO

    4 Confirm forms are in place N/A YES NO

    5 Blinding Concrete receival & placement inspection. N/A YES NO

    6 Verify Concrete Curing N/A YES NO

    7 Check application of membrane / Polyethylene is in accordance with manufacturers instructions and specification. N/A YES NO

    8 Compressive strength to be recorded by Laboratory N/A YES NO

    COMMENTS :

  • INSPECTION CHECKLIST

    CONCRETE PRE POUR INSPECTION

    FORM NO: GAM-QCR-QAC-GTL-014 ITP REF. NO: GAM-ITP-QAC-GTL- Date:

    Location Bldg/Area:

    GRID :

    Drawing Reference Nos :

    SIGN OFF AS ACCEPTED

    GAMA QATAR LINDE QSGTL Name

    Signature

    Date

    ITEM DESCRIPTION

    1 Check that existing concrete surface properly chipped & concrete pouring place is clean

    and construction joints, if any, are adequately prepared N/A YES NO

    2 Check that form work installation is proper and release agent applied properly N/A YES NO

    3 Check that rebar free from rust, damage and installed as per drawings IF REQUIRED check embedded items are compliant N/A YES NO

    4 Check that reinforcement Bars are the correct size as drawing N/A YES NO

    5 Check that reinforcement are spaced correctly N/A YES NO

    6 Check adequacy of spacers and specified concrete cover N/A YES NO

    7 Check that Embedded items are placed as per the construction Drawings N/A YES NO

    8 Check that Anchor Bolts are placed as per the construction Drawings. N/A YES NO

    9 Check that Waterstop is fixed correctly if required N/A YES NO

    10 Check that all civil piping is fixed and ready for casting N/A YES NO

    11 Check that all electrical items are fixed and ready for casting (Earthing Plate) N/A YES NO

    12 Check that all mechanical items are fixed and ready for casting N/A YES NO

    13 Check that all Anchor bolts and embedded items are installed as required, if applicable. N/A YES NO

    Comments:

  • INSPECTION CHECKLIST

    CONCRETE POST POUR INSPECTION

    GAM-QCR-QAC-GTL-015 GAM-ITP-QAC-GTL- Date :

    Location Bldg/Area: GRID :

    Drawing Reference:

    SIGN OFF AS ACCEPTED ONLY AFTER COMPLETION OF ALL WORKS & CURING

    GAMA QATAR LINDE QSGTL

    Name

    Signature

    Date

    Page 1 of 2

    POST POUR INSPECTION CAST DATE CAST TIME Approximately STRIPPING DATE / TIME

    1 Confirm Dimensional Check taken: Attach sketch or marked up drawing of dimension taken NA YES NO

    2 Confirm surveyor has reported . NA YES NO

    3 Confirm Embedded items have been check and accept by Mech. NA YES NO

    EXAMINATION OF POUR AFTER STRIPPING Describe any surface defects and their probable cause, and what remedial measures are

    necessary :

    REPAIRS If major repairs are to be carried out give repair sheet No

    CURING RECORD

    4. DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14

    CHECKED

    NOTE: Water Curing Check the curing daily tick the box. If Curing Compound is used write below Curing Compound type

    GENERAL COMMENTS

  • INSPECTION CHECKLIST

    CONCRETE POST POUR INSPECTION

    GAM-QCR-QAC-GTL-015 GAM-ITP-QAC-GTL- Date :

    Location Bldg/Area: GRID :

    Drawing Reference:

    SIGN OFF AS ACCEPTED ONLY AFTER COMPLETION OF ALL WORKS & CURING

    GAMA QATAR LINDE QSGTL

    Name

    Signature

    Date

    Page 2 of 2

    THIS RECORD SHEET TO BE USED ONLY IF REQUIRED CONCRETE REPAIR RECORD SHEET

    Supervisor / Inspectors name Date RFI No. Provide Sketch or photo and give brief description of repair and repair material.

    Is the defect

    1. HONEYCOMBING

    2. SEPARATION

    3. OTHER

    1. Check bonding agent applied (if required)

    NA YES NO 2. Check only designated repair materials are utilised NA YES NO 3. Check repair materials properly applied NA YES NO 4. Check curing application (if required) NA YES NO

  • Record No. : Inspection Gr : Mix Type:

    ITP No. : GAM-ITP-QAC-GTL- Form No: GAM-QCR-QAC-GTL-017 Laboratory : Minimum Strength at 28 Days:

    No. : Date : Week:

    QSGTL PEARL PROJECTC2 ASU Construction Works

    NUMBER OF CUBES CAST LOCATION

    TIME of DEPARTURE

    TIME TAKEN SLUMP (mm)

    MIX CODECONCRETE

    QUANTITY ( m3 )SAMPLE NO. TIME of ARRIVAL DISCHARGE TIME

    CONCRETE

    AIR

    TEMPERATURE (C)

    CONCRETE

    FRESH CONCRETE TEST REPORT

    BATCH TIME

    SIGNATUREORGANIZATIONS NAME DATE

    LINDE

    REMARKS:

    QSGTL or its PMC

    GAMA REP

  • Full Name / Signature / Date GAMA QATAR LINDE QSGTL

    QSGTL PEARL C2 ASU Construction

    Works

    Hardened Concrete Sulphate Content Test

    Record No. : Inspection Gr :

    ITP No. : GAM-ITP-QAC-GTL- Form No: GAM-QCR-QAC-GTL-018

    No. : Date :

    MIX DESIGN : ___________________

    Date of Sampling : ______________

    Date of Testing : ______________

    SAMPLE No. LOCATION

    (Md) Mass of Sample (g)

    (L) Mass Ignited Barium

    Sulphate (g)

    (C1) Cement

    Content (%)

    (G) Sulphate

    Content (%) Remarks

    Note : Tests were performed in accordance with B.S. 1881 Part 124 Max. Allowable Sulphate % by the Wt. of Cement = 4 % G =L x 34.4 x 100 Md x C1

  • Full Name / Signature / Date GAMA QATAR LINDE QSGTL

    QSGTL PEARL GTL C2 ASU Construction

    Works

    Hardened Concrete Chloride Content Test

    Record No. : Inspection Gr :

    ITP No: GAM-ITP-QAC-GTL- Form No: GAM-QCR-QAC-GTL-019

    No. : Date :

    MIX DESIGN : ___________________

    Date of Sampling : ______________

    Date of Testing : ______________

    SAMPLE No. LOCATION

    (Md) Mass of

    Sample (g)

    (V5) Silver Nitrate Solution (ml)

    (V6) Thiocyanate Solution (g)

    (M) Thiocyanate

    Solution Molarity (M)

    (C) Cement

    Content (%)

    (J) Chloride Content

    (%)

    Note : Tests were performed in accordance with B.S. 1881 Part 124 Max. Allowable Sulphate by the Wt. of Cement = 0.10 % J = ( V5 V6. M ) x 0.3545 x 100 __________ _____________________ 0.1 Md x C1

  • Record No. : Inspection Gr : Mix Type :

    ITP No. : GAM-ITP-QAC-GTL- Form No: GAM-QCR-QAC-GTL-020 Laboratory : Minimum Strength at 28 Days :

    No. : Date : Week:

    7 - DAYS 28 - DAYS

    LOAD STRESS LOAD STRESS LOAD STRESS MEAN LOAD STRESS LOAD STRESS LOAD STRESS MEAN LOAD STRESS

    STANDART DEVIATIONDate:

    Cube No.

    7 - DAYS 7 - DAYS 7 - DAYS

    QSGTL PEARL PROJECTC2 ASU Construction Works

    CONCRETE CUBE TEST REPORT

    28 - DAYS 28 - DAYS 28 - DAYSSlump (mm) REMARKS

    SITE CURING 28 DAYS

    Remarks :STANDARD DEVIATIONS ARE THE PRECEEDING 40 RESULTS FOR 28 DAY AVERAGE

    Full Name / Signature / Date LINDE QSGTL GAMA QATAR

  • MANHOLE, CATCH BASINS & PITS LEAK TEST REPORT

    LEGEND: MANHOLE CATCH BASIN PIT OTHERS

    DWG. Number Item No. Date Time Remarks

    TEST COMPLETED SUCCESFULLY WITHOUT ANY VISUAL LEAK.

    NOTE : LEAK TEST WILL START AFTER ABSORBING WATER BY STRUCTURE IS STABILIZE.

    FORM. NO.: GAM-QCR-QAC-GTL-026 REV.0

    C2-ASU

    PEARL GTL PROJECT

    REPORT NO :

    DATE

    NO :

    AREA :

    COMPLY

    NOT COMPLY

    GAMA--CONSTRUCTION GAMA--QC LINDE COMPANY NAME SIGNATURE DATE

  • QSGTL PEARL PROJECT

    C2 ASU Construction Works

    GAM-QCR-QAC-GTL-031 PAINTING AND COATING

    CHECKLIST ITP NO:GAM-ITP-QAC-GTL-

    ORGANIZATIONS NAME DATE

    SIGNATURE

    GAMA

    LINDE

    QSGTL or its PMC

    Location Bldg/Area: Date:

    Drawing reference: GRID :

    Ref. DETAIL OF ACTIVITY COMPLIANCE

    REMARKS YES NO N/A

    1 Surface correctly prepared to

    specification

    2 Painting material correct to

    specification

    3 Paint application in accordance

    with specification

    4 Each point coat is compatible to

    previous coat

    5

    Paint finish is smooth and free

    from runs, curtains and foreign

    matters

    6 Area is free from overspray,

    spillage, debris etc.

  • C2 ASU PEARL GTL PROJECT

    RAS LAFFAN INDUSTRIAL CITY

    EARTHING INSPECTION TEST REPORT

    Test No.: System:

    Client: Project:

    Location: Relevant

    Drawings &

    Specifications:

    Description:

    Location:

    Inspection - Earthing Installation

    Item no Description Accept Reject N/A

    1 Installed in accordance with relevant drawings and specifications

    2 Earth terminal mechanical protection correct

    3 Earth terminal supported correctly

    4 Neutral earthing resistor resistive value at ___________oC:

    5 Neutral earthing resistor insulation resistance to earth:

    6 Earth boss correctly fitted

    7 Continuity

    Inspection After concrete

    Item no Description Accept Reject N/A

    1 Location & Elevation

    2 Proper projection

    3 Free Movement of Threads

    4 Resistivity

    5 Continuity

    Remarks:

    GAMA QATAR LINDE QSGTL or its PMC

    Name:

    Signature:

    Date:

    GAM-QCR-QAC-GTL-104

  • Project :

    Area :

    Drawing No :

    Size of the Structure :

    Depth of Water Standing :

    Test No :

    Sheet No Duration (Hrs)

    Initial

    Volume of

    Water (Lt)

    Final Volume of

    Water (Lt)

    Initial Depth

    (mm)

    Final Depth

    (mm)

    Difference in

    Depth (mm)Remark

    DATE

    GAM-QCR-QAC-GTL-144

    Initial Volume of Water :

    Final Volume of Water :

    Total Duration of Test :

    COMMENTS :

    QSGTL - C2 ASU Report No:

    Date :

    MANHOLE LEAK TEST REPORT

    ORGANIZATIONS NAME SIGNATURE

    GAMA

    LINDE

    QSGTL or its PMC