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Pearl GTL Project
LINDE ENGINEERING
Shell Project No: HP-3000-QAT Contractor Project No: 5887
Project Document Number: T- 4.250.922 Project Rev.: A Page 2 of 27
Purchase Order Number:
2MH127
Tag/Item Number(s): N/A
Unit(s): ASU
PCWBS: Z
QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION
E A 21.10.08 Issue for Review SK EO AG IFR
D A 16.09.08 Issue for Review SK EO AG IFR
C O 06.03.08 Issued for Company comments BR UA ZG ICC
B 03.02.08 Issued for Review BR UA ZG IFR
A 31.01.08 Issued for Internal Review BR UA ZG IIR
GAMA Rev.
Project Rev
Date Description Prepared
By Checked
By
Approved By
Status
No. No. ORIGINATOR
LINDEGINEERING AG
Document Title:
INSPECTION TEST PLAN FOR PUMPS
Contractor
Gama Qatar Co. W. L. L.
Document No. LOC470
GAM ITP QAC GTL 035 E
Org.
Code
Doc.
Type
Disc. Code
Geogr. Area
Seq.
No
Rev. No
Vendor Code
Project Document Number: T-4.250.922
Rev No: A
QSGTL PEARL PROJECT C2 ASU Construction Works
ITP NO: GAM-ITP-QAC-GTL-035
ITP FOR INSTALLATION OF PUMPS (FSI)
DATE: 21.10.08-REV.E
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test
Frequency Reference Document Acceptance Criteria
Responsible Party
Verifying Documents S X C A
T-4.250-922 REV-A Page 4
1.0
DOCUMENTATION
1.1 Contractor drawings, project specifications, manuals, codes
100% - - TECHINICAL
OFFICE - H R R
1.2 Lifting studies (For Heavy Equipments)
100%
T.4.234.084 - HSSE - H R R
2.0 EQUIPMENT
2.1 Equipment identification and name plate verification
100% T-4.250.945
Approved drawing,
DEP 31.10.03.10; DEP 31.29.00.10
STORE
INCHARGE GAM-QCR-QAC-GTL-080 I S S
2.2 Receiving inspection 100% T-4.250.945 Approved drawing, DEP
31.29.00.10
STORE
INCHARGE GAM-QCR-QAC-GTL-080 I I S
2.3 Storage, preservation and documentation (FSI)
100% T.13.377.360E;T.4.250.932
Approved drawing,
DEP 31.29.00.10;DEP 70.10.70.11 T.13.377.454E;
Vendor instruction,
QCI GAM-QCR-QAC-GTL-069 I S S
2.4 Periodic Preventive
maintenance 100% T-4.250.945;T.4.250.932
DEP 70.10.70.11;
T.13.377.454E DEP 31.29.00.10 Vendor
instruction,
QCI GAM-QCR-QAC-GTL-073 H S S
2.5
Inspection measuring and test
equipment calibration
100% T.4.250.915 - QCI Calibration certificate H R R
3.0 INSTALLATION
QSGTL PEARL PROJECT C2 ASU Construction Works
ITP NO: GAM-ITP-QAC-GTL-035
ITP FOR INSTALLATION OF PUMPS (FSI)
DATE: 21.10.08-REV.E
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test
Frequency Reference Document Acceptance Criteria
Responsible Party
Verifying Documents S X C A
T-4.250-922 REV-A Page 5
3.1 Foundation complete and
accepted 100% T-4.250.945
Approved drawing,
DEP 34.19.20.31; T.13.376.358 DEP
31.29.00.10
QCI GAM-QCR-QAC-GTL-120; GAM-QCR-QAC-GTL-113
H I I
3.2 Foundation chipping to sound
metal 100% T-4.250.945
Approved drawing, DEP 34.19.20.31; T.13.376.358
DEP 31.29.00.10
QCI GAM-QCR-QAC-GTL-120;
GAM-QCR-QAC-GTL-113 I I I
3.3 Anchor bolts control & pocket
cleaning 100% T-4.250.945
Approved drawing, DEP 34.19.20.31;T.13.376.358
DEP 31.29.00.10
QCI GAM-QCR-QAC-GTL-120; GAM-QCR-QAC-GTL-113
I I I
3.4 Shims installation 100% T-4.250.945
Approved drawing, T.13.376.358
DEP 31.29.00.10
QCI
GAM-QCR-QAC-GTL-120 I I I
3.5
Levelling, orientation &
alignment (pump & driver
set)(FSI)
100% T-4.250.945 T.13.377.360E
Approved drawing, DEP 31.29.00.10,
Vendor specification
QCI GAM-QCR-QAC-GTL-120 GAM-QCR-QAC-GTL-115 H I I
3.6 Settlement monitoring(FSI) 100% T-4.250.945 Approved drawing,
DEP 31.29.00.10, QCI GAM-QCR-QAC-GTL-116 I S S
3.7 Checking and recording of
soft foot 100% T-4.250.945
Vendor specifications,
Approved drawings, DEP 31.29.00.10 SEC-3.9.4.7
QCI GAM-QCR-QAC-GTL-120 I S S
3.8 Bolts Tightening(FSI) 100% T-4.250.945; T.13.377.360E
Approved drawing, DEP 31.29.00.10,
Vendor specification,
QCI GAM-QCR-QAC-GTL-120 GAM-QCR-QAC-GTL-041
H I S
QSGTL PEARL PROJECT C2 ASU Construction Works
ITP NO: GAM-ITP-QAC-GTL-035
ITP FOR INSTALLATION OF PUMPS (FSI)
DATE: 21.10.08-REV.E
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test
Frequency Reference Document Acceptance Criteria
Responsible Party
Verifying Documents S X C A
T-4.250-922 REV-A Page 6
3.9 Grouting 100% T-4.234.545
DEP34.19.20.31;
T.13.376.358 ;Manufactures Instruction
QCI GAM-QCR-QAC-GTL-025 I I I
3.10 Jack screw removal 100% T-4.250.945 DEP 31.29.00.10 Vendor
specification,
QCI GAM-QCR-QAC-GTL-120 I I S
3.11 Temporary earthing 100% T-4.250.945 Approved drawing,
DEP 31.29.00.10, QCI GAM-QCR-QAC-GTL-120 I I S
3.12 Anchor bolts Tightening after
grouting(FSI) 100% T-4.250.945; T.13.377.360E
Approved drawing, DEP 31.29.00.10,
QCI GAM-QCR-QAC-GTL-120 H I S
3.13 Flanges parallelism (FSI) 100% T-4.250.945; T-4.250.936;
T.13.377.360E
Approved drawing, DEP 31.29.00.10 DEP
31.38.01.11;T.13.376.815E QCI
GAM-QCR-QAC-GTL-120 GAM-QCR-QAC-GTL-058
H I I
3.14
All piping installation,
alignment, & connection
without any objectionable load
100% T-4.250.936
Approved drawing,
DEP 31.29.00.10, DEP 31.38.01.11;T.13.376.815E
QCI GAM-QCR-QAC-GTL-120 H S S
3.15 Cold alignment & levelling
rechecking(FSI) 100% T-4.250.936; T.13.377.360E
Approved drawing,
DEP 31.29.00.10, DEP 61.10.08.11; T.13.377.455E
Vendor specification
QCI GAM-QCR-QAC-GTL-120 H I I
3.16 Coupling Installation check 100% T-4.250.936
Approved drawing, DEP 31.29.00.10; DEP
31.38.01.11;T.13.376.815E;DEP 31.29.00.36
QCI GAM-QCR-QAC-GTL-132 I I I
QSGTL PEARL PROJECT C2 ASU Construction Works
ITP NO: GAM-ITP-QAC-GTL-035
ITP FOR INSTALLATION OF PUMPS (FSI)
DATE: 21.10.08-REV.E
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test
Frequency Reference Document Acceptance Criteria
Responsible Party
Verifying Documents S X C A
T-4.250-922 REV-A Page 7
3.17 Mechanical seal/packing
installation check(FSI) 100% T-4.250.945; T.13.377.360E
Approved drawing,
DEP 31.29.00.10, DEP 61.10.08.11; T.13.377.455E
Vendor specification
QCI GAM-QCR-QAC-GTL-120 I I I
3.18 Cleaning, flushing and oil
filling(FSI) 100% T-4.250.930;T.13.377.360E
DEP 31.29.00.10, DEP 70.10.80.11, DEP
61.10.08.11;T.13.377.455E
Vendor specification,
QCI GAM-QCR-QAC-GTL-120 GAM-QCR-QAC-GTL-070
H H I
3.19
Temporary suction strainers
installation check
100% T-4.250.936; T-4.250.945
Approved drawing, DEP 31.29.00.10 DEP
31.38.01.11;T.13.376.815E
QCI GAM-QCR-QAC-GTL-120 I I S
3.20 Equipment if any damage 100% T-4.251.035 - QCI GAM-QCR-QAC-GTL-127 I I R
4.0 FINAL INSPECTION
4.1 Final alignment(FSI) 100% T-4.250.945:T.13.377.360E Approved drawings,DEP
31.29.00.10 QCI GAM-QCR-QAC-GTL-115 H I I
4.2
Checking and recording of
distance between shaft ends
and/or between hubs
100% T-4.250.945 DEP 61.10.08.11 Approved drawings, DEP 31.29.00.10
Sec 4.20.9 QCI GAM-QCR-QAC-GTL-120 I I S
4.3 Shaft turning freely by hand 100% T-4.250.945 DEP 61.10.08.11;
T.13.377.455EApproved drawings, DEP 31.29.00.10
QCI GAM-QCR-QAC-GTL-120 I I S
QSGTL PEARL PROJECT C2 ASU Construction Works
ITP NO: GAM-ITP-QAC-GTL-035
ITP FOR INSTALLATION OF PUMPS (FSI)
DATE: 21.10.08-REV.E
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test
Frequency Reference Document Acceptance Criteria
Responsible Party
Verifying Documents S X C A
T-4.250-922 REV-A Page 8
4.4
Cleanliness check for
equipment and associated
system(FSI)
100% T-4.250.930;T.13.377.360E
Vendor specifications
DEP 61.10.08.11Approved drawings, DEP 31.29.00.10
DEP 70.10.80.11
QCI GAM-QCR-QAC-GTL-120 GAM-QCR-QAC-GTL-070
H I I
4.5 Verification of auxiliary system
completion 100% T-4.250.945
Vendor specifications Approved drawings, DEP
31.29.00.10
DEP 61.10.08.11
QCI GAM-QCR-QAC-GTL-120 I I S
4.6 Verification of piping pressure test acceptance Prior to final alignment(FSI)
100% T-4.250.945; T-4.250.908
T.13.377.360E Approved drawing DEP
31.38.01.11;T.13.376.815E QCI GAM-QCR-QAC-GTL-065 H H W
4.7 Installation of accessories &
coupling guard 100% T-4.250.945
Vendor specifications DEP
61.10.08.11;T.13.377.455E
Approved drawings, DEP 31.29.00.10
QCI GAM-QCR-QAC-GTL-120 I I S
4.8 General Punch List(Clearing) 100% T-4.250.945 - QCI GAM-QCR-QAC-GTL-128 H H R
4.9 Final Equipment box up 100% T-4.250.945
-
QCI GAM-QCR-QAC-GTL-133 H H S
4.10 Installation Completion and
sign-off quality records 100% T-4.250.945 T.13.377.555G QCI ALL REPORTS H H R
C2-ASU PROJECT GAMA QATAR
Form No: GAM-QCR-QAC-GTL-025 Inspection Gr.:
ITP No.: Laboratory:
GROUT POUR CARD(PRE/POST POUR)
Record No: Date:
TAG NO.: LOCATION: DESCRIPTION: DRAWING: TYPE OF GROUT: QUANTITY OF GROUT:
GAMA/T Const. GAMA/T - QC CONTRACTOR COMPANY(*) REMARKS Item
No.
TYPE OF ACTIVITY Signature Date Signature Date Signature Date Signature Date 1.0 Setting Out 2.0 Concrete Surface Preparation 3.0 Equipment / Surface Alignment 4.0 Formworks 5.0 Isolation Joint 6.0 Metal Surface Preparation 7.0 Mixing / Placing / Finishing of Grout (1) 8.0 Curing of Grout (1) 9.0 Removal of Shims
10.0 Mixing / Placing / Finishing of Grout (2) 11.0 Curing of Grout (2) 12.0 Sealant to Isolation Joint 13.0 Final Inspection Remarks:
Full Name/Signature/Date GAMA QATAR CONTRACTOR COMPANY
GAM-QCR-QAC-GTL-041
C2 ASU PEARL GTL PROJECT RASLAFFAN INDUSTRIAL CITY
BOLT TIGHTENING INSPECTION REPORT
Subcontract Ref.: Report No.:
Item Description: Inspection Date: Item Location / Area: Test Code No.:
Subsystem: ITP No.:
Ref. DWG / Docs:
Used Measuring and test equipment ref. (if applicable):
INSPECTIONS Bolting Item No/Spool
No Mark No./Joint No
Grade Size Bolt Tightening (Torque Value)
Inspectors Signature
ORGANIZATIONS DATE NAME SIGNATURE
THIRD PARTY REP.
GAMA REP.
LINDE REP.
Acce
pted
By
QSGTL OR its PMC REP.
GAM-QCR-QAC-GTL-058
C2 ASU PEARL GTL PROJECT RASLAFFAN INDUSTRIAL CITY
FLANGE ALIGNMENT INSPECTION REPORT
Subcontract Ref.: Report No.:
Item Description: Inspection Date: Item Location / Area: Test Code No.:
Subsystem: ITP No.:
Ref. DWG / Docs:
Used Measuring and test equipment ref. (if applicable):
INSPECTIONS Item No/Spool
No Mark No./Joint No Face Distance Face parallelism Centreline offset Inspectors
Signature
ORGANIZATIONS DATE NAME SIGNATURE
THIRD PARTY REP.
GAMA REP.
LINDE REP.
Acc
epte
d B
y
QSGTL OR its PMC REP.
Company Project No: Piping Test No:
PIPING FIELD Project Title: Location Priority System No:
TEST REPORTS/C Prepared By: Test Media:
Name: Signature Date: Description Of TestLINDE Acceptance By: Reference Flow Sheets (List All applicable):
Name: Signature Date:
Line Number Line SizeDrawing or Isometric
NumberRev
(At Time of Test)
From To Paint CodeInsul. Code
Equipment Tested Trough:
WELDING INSPECTION RELEASE, READY FOR TEST Lines/ piping as tabulated above have been tested and found to (All Welding and NDT is complete and per specification and piping is ready for test) supports, valves and components in place except for items nece
GAMA WELDING Test Witnessed By
Inspector: Name Signature: Date: GAMA Inspector: Name Signature:
LINDE Welding LINDE Field
Inspector: Name Signature: Date:: Engineer: Name Signature:
QSGTL or its PMC QSGTL or its PMC
Inspector: Name Signature: Date:: Inspector: Name Signature
C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITYQQQ AAA TTT AAA RRR
GAM-QCR-QAC-GTL-065
Piping Test No:
PIPING FIELD TEST REPORT Description of Test (Continuation Sheet)
Line Number Line SizeDrawing or Isometric
NumberRev
(At Time of Test)
From To Paint CodeInsul. Code
GAM-QCR-QAC-GTL-065
Item Location Area: Isometric No: Report No:
sub system: Form No:
GAMA QATAR LINDE QSGTL or its PMC
Signature Date Signature Date Signature Date
Cleaning Method
Inspection method Inspection Result Erection
C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY CLEANLINESS ACCEPTENCE REPORT
s
h
e
e
t
Cleanliness class Spool
Sub Contract Ref:
Item Description: Inspection Date
Pre Fabrication
QQQ AAA TTT AAA RRR
GAM-QCR-QAC-GTL-070
C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY
PERIODIC PREVENTIVE MAINTENANCE CHECK
Subcontract Ref.: Report No. Item Description: Inspection Date: Item Location / Area: Vendor IMOI Ref: Subsystem: Equipt.Tag No Ref. DWG / Documents:
Used Measuring and test equipment ref. (if applicable): Date of Inspection
PRESERVATION REQUIREMENTS (ROTATIC EQUIPMENT)
1.General Inspection-Weather Protection/Painting 2. All openings sealed including Motor junction Box. 3. All Mechanical surfaces protected against rust. 4.Check Nitrogen Pressure 5.Anchor bolts/shims covered with grease
6.Rotate all shafts,pulleys,lubricators by 21/4 turns
7.Check oil levels of-bearing housing, gear/crank casing, tanks 8.Check for water at drain points
9.Flange faces-protection denso tape & dust blinds in place
ORGANIZATIONS DATE NAME SIGNATURE
THIRD PARTY REP.
GAMA REP.
LINDE REP.
A
c
c
e
p
t
e
d
B
y
QSGTL REP. GAM-QCR-QAC-GTL-073
QQQ AAA TTT AAA RRR
C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY
INITIAL STORAGE AND PRESERVATION CHECK
Subcontract Ref.: Report No. 001 RFI NO : 1850 Item Description: HEX BOX FC21 Inspection Date: 08.06.08 Item Location / Area: COLD BOX - FC Vendor IMOI Ref: Subsystem: Equipt.Tag No Ref. DWG / Documents: T.4.115.028 , T.4.250.501
Used Measuring and test equipment ref. (if applicable): Signature PRESERVATION REQUIREMENTS (STATIC EQUIPMENT)
GAMA LINDE QSGTL or its PMC
1. Check the name plate is installed and legible.
2.Check for protective covers on all the openings 3.Ensure that dessicant is installed and properly sealed
4.check for moisture present 5.check nozzle flange face is acceptable
6.check for rust preventive coating on all exposed surfaces
7.check that internal and accessories storage is acceptable
8.Equipment low point drains shall be opened and checked for water ` 9. Check for no welding permitted signs stenciled at conspicuous location.
10. Check that test holes in reinforcement plates are open and greased. 11. Check purge pressure and re-purge if required.
12. Check surface for any transit damage and paint removal. Carry out touch up if required.
ORGANIZATIONS DATE NAME SIGNATURE
GAMA REP.
LINDE REP.
QSGTL REP.
QQQ AAA TTT AAA RRR
GAM-QCR-QAC-GTL-074
C2 ASU PEARL GTL PROJECT
RAS LAFFAN INDUSTRIAL CITY
GAM-QCR-QAC-GTL-080
EQUIPMENT RECEIPT CHECK SHEET
ITEM No: PO No: REQ No:
UNIT No: MANUFACTURER :
ITEMS TO BE CHECKED INSPECTOR
INITIAL REMARKS
1 Name Plate
2 Preparation and painting
3 Desiccant installed
4 Moisture present
5 Nozzle flange faces acceptable
6 Temporary nozzle protection acceptable
7 Internals and accessories complete and storage acceptable
8 Purge - pressure:
Purge monitoring date: Pressure
Date of initial inspection:
Name and signature of Inspector:
Report No:
FOUNDATION INSPECTION REPORT Date:
PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY
Tag No: Drg. No:
Area: Unit: Plot Plan:
ELEVATION 0 90 180 270 REQUIRED ACTUAL DEVIATION TOLERANCE REMARKS
ORIENTATION ACCEPTED REJECTED POCKET CLEANING ACCEPTED REJECTED
REQUIRED ACTUAL DEVIATION TOLERANCE REMARKS
NO. OF ANCHOR BOLTS ANCHOR BOLT DIA ANCHOR BOLT LENGTH FOUNDATION POCKET POCKET DEPTH
FOUNDATION CHIPPING REQUIRED NOT REQUIRED IF REQUIRED THICKNESS
NOTE:
THE ABOVE MENTIONED FOUNDATION IS ACCEPTED AND RELEASED FOR ERECTION ACTIVITIES
GAMA LINDE QSGTL or its PMC Name
Sign
Date GAM-QCR-QAC-GTL-113
Report No:
EQUIPMENT LEVELLING & ALIGNMENT REPORT Date:
PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY
Tag No: Manufacturer: Drg. No:
Equip. Description
No. of reading Orientation Elevation Plumpness Tolerance Remarks
ORIENTATION : ACCEPTED REJECTED
LEVELLING REQUIRED ACTUAL ACC REJECTED
GRADIENT / SLOPE REQUIRED
ACTUAL ACC REJECTED
GAM-QCR-QAC-GTL-115 PAGE 1 OF 2
REMARKS: ..
GAMA LINDE QSGTL or its PMC
Name
Sign
Date
GAM-QCR-QAC-GTL-115 PAGE 2 OF 2
GAM-QCR-QAC-GTL-116 PAGE 1 OF 2
EQUIPMENT- SETTLEMENT MONITORING
REPORT NO: DATE:
PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY
AREA:
ITEM NO:
WEIGHT:
NAME:
PLANNED LEVEL/DIFFERENCE PLUMB ORIENTATION SIGN DATE
LEVEL 0 90 180 270 BOTTOM MIDDLE TOP A B C D TCM TSKJN
180 270
TOLERANCE
LEVEL: : _________________ PLUMB: : _________________ ORIENTATION:_________________
GAM-QCR-QAC-GTL-116 PAGE 2 OF 2
THE SETTLEMENT OF THE ABOVE EQUIPMENT HAS BEEN SATISFACTORILY COMPLETED IN ACCORDANCE WITH THE DRAWINGS AND SPECIFICATIONS (PAINTING AND INSTALLATION EXCEPTION). REMARKS: ---------------------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------------------------------------
ORGANIZATIONS NAME DATE SIGNATURE
GAMA
LINDE
QSGTL or its PMC
C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY PUMP INSTALLATION PROCESS SHEET
Item No: Report No: Item Description: Date: Drawing No: Area:
QQQ AAA TTT AAA RRR
Signature & Date Item
No Description Gama Linde QSGTL
1. Foundation complete, Level & Accepted. 2. Pump & driver set 3. Base anchor bolts tight 4. Grouted 5. Coupling set screws tight & jacking screws removed 6. Piping connections complete with no objectionable loads or
strains on the flanges
7. Verify piping pressure test acceptance before final alignment 8. Coupling check 9. Rotate driver & pump with coupling open 10. Alignment complete 11. Jacking screws removed 12. Mechanical seals or packing installed 13. Shafts turn freely, by hand 14. Coupling lubed & closed 15. Accessories Installed & Ready for service, guards Vents, Drains,
sample connection, strainers, etc.)
16. Oil rings in & free 17. Auxiliary system complete (i.e. seal flush, water cooling, etc.) 18. Temporary suction screens in place 19. Cleanliness checked 20. Coupling guard secure Remarks:
The Installation of the above compressor has been satisfactorily completed in accordance with the Drawings & Specifications ORGANIZATIONS DATE NAME SIGNATURE GAMA QATAR REP
LINDE REP
QSGTL REP
GAM-QCR-QAC-GTL-120
PROJECT: C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY
Originator Date of observation:
Discipline:
Location / Area:
Unit No :
SYSTEM NUMBER:
Drawing / Specification Numbers Description of Discrepancy/Observation (Be specific, events, time, date, location, etc :)
Corrective Action:
Originator: Name: _____________________________Signature: _____________________Date: ________________ NCR Required YES NO (Circle one) CTQ to Contractor Required YES NO (Circle one) Remarks if any: Site Engineer: Name: _______________________ Signature: ________________ Date: ______________ QA/QC Manager: Name: _________________________ Signature: _______________ Date: ______________ Discrepancy Corrected/Remarks: GAMA Representative: Name: ____________________ Signature: ______________ Date: ________________ Close-out of Corrective Action - Remarks: NCR No.: ___________________ CTQ No: ______________ Site Engineer: Name: ___________________ Signature: __________________ Date: ___________ DISTRIBUTION (Original QA/QC file)
QA/QC Manager Site Manager
Site Engineer Project Manager
Construction Manager Originator GAM-QCR-QAC-GTL-127
REPORT NO.:
SITE INSPECTION REPORT
DATE:
Report No:Inspection Date:SYSTEM NUMBER:
TAG NUMBER:
LOOP FOLDER:
(A,B,C,D,E) (X,Y,Z)
GAMA REP
LINDE REP
QSGTL or its PMC
SIGNATURE
DESCRIPTION OF WORK QSGTL or its PMCGAMA LINDE
COMPLETED(Date/Initials)
DATE NAME
Ref Dwg/Documents:
C2 ASU PEARL GTL PROJECT
GENERAL PUNCH LIST
RAS LAFFAN INDUSTRIAL CITY
ITEM NO ISO or DWG NUMBER
EQUIPMENT CIVIL STRUCTURAL PAINTING INSULATION
Sub contractor Ref:Item Description:Item Location / Area:
PRIORITY/ CATEGORY
Sub System:
ORGANIZATIONS
AC
CE
BTE
D B
Y
WILL BE TRANSFERRED TO THE MECHANICAL COMPLETION PUNCH LISTALL PRIORITY A ITEMS SHOWN ABOVE HAVE BEEN VERIFIED AND ARE COMPLETED .INCOMPLETE PRIORITY B ITEMS
CATEGORY X: CONSTRUCTION GROUP IS RESPONSIBLE FOR COMPLETION OF ITEM. CATEGORY Y: ENGINEERING INPUT IS REQUIRED FOR COMPLETION OF ITEM. CATEGORY Z: COMMISSIONING GROUP IS RESPONSIBLE FOR COMPLETION OF ITEM.
PRIORITY A : ITEMS SHALL BE COMPLETED BEFORE MECHANICAL COMPLETION (MC)PRIORITY B : ITEMS MAY BE COMPLETED AFTER MCPRIORITY C : ITEMS WILL BE COMPLETED BEFORE SYSTEM RFSU (READY FOR START UP UNIT) IS ACHIEVEDPRIORITY D : ITEMS SHALL BE COMPLETED BEFORE RFSU IS ACHIEVEDPRIORITY E : ITEMS SHALL BE COMPLETED BEFORE ACCEPTENCE IS ACHIEVED
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GAM-QCR-QAC-GTL-128
C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY
MECHANICAL EQUIPMENT ALIGNMENT REPORT
ITEM NO REPORT NO
COUPLING MANUFACTURER DATE:
COUPLING TYPE
AREA
UNIT NO COUPLING GAP
PRELIMINARY ALIGNMENT (BEFORE PIPING CONNECTED):
DRIVER DRIVEN
AXIAL TOTAL DIAL INDICATOR READINGS
DATE: TIME: TEMP:
SIGNED : GAMA NAME DATE:
SIGNED : LINDE NAME DATE:
SIGNED : QSGTL or its PMC NAME DATE:
COLD ALIGNMENT (AFTER PIPING CONNECTED) :
DRIVER DRIVEN
AXIAL TOTAL DIAL INDICATOR READINGS
DATE: TIME: TEMP:
SIGNED : GAMA NAME DATE:
SIGNED : LINDE NAME DATE:
SIGNED : QSGTL or its PMC NAME DATE:
GAM-QCR-QAC-GTL-132
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C2 ASU PEARL GTL PROJECT
RAS LAFFAN INDUSTRIAL CITY
Report No: Date: Area:
Equipment Box-Up Acceptance Sheet
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It is hereby certified that the Equipment referenced has been mechanically completed in accordance with Drawings, Specifications, Inspection and Test Records. The referenced Equipment is ready for box-up. Equipment No
Equipment Designation
Vendor / Manufacturer
PID No
C h e c k l i s t Accepted
GAMA Accepted VENDOR
Accepted LINDE
Accepted QSGTL
1 Name Plate, CE-marking (if applicable)
2 Internals installed 3 Internal piping installed
4 Fillings completed 5 Refractory completed
6 Internal transport protection removed
7 Equipment internally clean and dry
8 Nozzles / manholes closed acc. drawing
9 Specified blind flanges installed
10 Specified nozzle gaskets installed
11 Specified bolts and nuts installed
12 Specified torques applied
13 Bolts lubricated (covers, manholes)
14
Remarks /
ORGANIZATIONS
NAME
DATE
SIGNATURE
GAMA
VENDOR
LINDE
QSGTL or its PMC
GAM-QCR-QAC-GTL-133
ITP FOR PUMPS.pdf116-EQUIPMENT - SETTLEMENT MONITORING.pdfLEVEL/DIFFERENCEPLUMBORIENTATIONSIGNTOLERANCE
127-SITE INSPECTION REPORT.pdfSITE INSPECTION REPORTOriginatorDD
132-Mechanical Equipment Alignment Report.pdfTOTAL DIAL INDICATOR READINGSDRIVERDRIVENTOTAL DIAL INDICATOR READINGS