05 Brettman PPT

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    Guideline for Interpretation of

    Nondestructive Integrity Testing of

    Augered Cast-In-Place and Drilled

    Displacement Piles

    Presented by:

    Tracy Brettmann, P.E., D.GEBerkel & Company Contractors, Inc.

    Other Key Relevant Publications

    Augered Cast-in-Place Pile Manual (DFI, 2003)

    Inspectors Guide for Augered Cast-in-Place Piles

    (DFI, 2010)

    Manual for Nondestructive Testing and Evaluation of

    Drilled Shafts (DFI, 2004)

    Nondestructive Testing of Deep Foundations,

    Textbook by Hertlein and Davis (2006)

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    Purpose

    The intent of this guideline is to provide practicalguidance for the proper interpretation of NDT results

    on ACIP and DD piles.

    NDT of deep foundations can generally be divided

    into two categories:

    (1) low strain or nuclear radiation methods which

    evaluate integrity, and

    (2) high strain methods which pr imarily evaluate

    capacity as well as pile integrity.

    This guideline focuses on the evaluation of integrity

    using low st rain methods.

    NDT Controversy

    Many methods and versions available

    Experiences with NDT have ranged from very good

    to complete failure

    Reliability of methods have been questioned

    NDT practitioners are unwil ling (or unable) to make

    quantitative judgements

    NDT can create more questions than answers in

    some cases Need Analysis Collateral to properly interpret NDT

    results

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    ACIP and DD Piles Unique Properties

    Large length to diameter ratio (>30)

    High component of capacity in skin friction

    Pumping grout under pressure through layered soils

    produces multip le changes in cross-sectional area

    (bulges)

    These properties limi t the applicability of certain

    types of NDT methods

    Impulse Echo (Sonic Echo)

    Testing from the pile top with a hammer impact

    Generally limited to an L/D ratio

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    Impulse Echo (PIT or PET)

    Impulse Echo (PIT)

    Figure courtesy of

    Pile Dynamics Inc

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    Records Can Be Difficult to Distinguish

    A

    B

    C

    Example test results created using the wave propagation

    simulation computer program PileWave

    Simulated Response A - Bulge

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    Simulated Response B - Bulge

    Simulated Response C - Neck

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    Sonic Logging

    Crosshole for large piles and singlehole for small

    (

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    Sonic Logging

    Interpretation of Results

    Gather Analysis Collateral

    Evaluation of detailed pile installation records

    Evaluation of soil and groundwater conditions

    Evaluation of NDT results

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    Analysis Collateral

    Additional information that makes analysis andinterpretation of nondestructive deep foundation

    integrity test data easier and more effective.

    (Hert lein 2009 ASCE GSP No. 185)

    This step should be done prior to performing any

    testing. Geotechnical exploration report s

    Foundation design drawings and calculations

    Contractors construction records

    Field Inspectors notes and detailed pile installation records

    Automated mon ito ring equipment (AME) data

    Concrete or grout mix design

    Reinforcing cage and/or center bar design, as well as centralizing system

    Concrete or grout delivery tickets Superintendents daily notes

    Grout or concrete strength test results

    Pile installation sequencing

    Post-grouting installation completion procedures.

    Evaluation of Pile Installation Records

    Data from AME

    Typical systems measure (1) time and depth during drilling, and

    (2) time, depth, grout volume, and grout pressure during grouting

    AME provides both the operator and inspector (1) a real time

    graph of the process to monitor during installation, (2) a hard

    copy printout of the data, and (3) a digital record that is stored on

    a computer for later review and analysis

    Manual Observation Techniques

    Monitoring of the grouting phase of the pile installation process is

    generally considered to be the most important aspect of the

    quality control process. This involves recording the volume of grout pumped to develop

    the initial grout head and the volume pumped in discrete

    increments along the pile.

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    Evaluation of Soil and Groundwater Conditions

    Soil conditi ons affect the final shape and therefore the

    evaluation of ACIP piles

    A change in soil cond it ions may resul t in the change from a

    bulge to a return to nominal area

    This typically produces a positive reflection at that depth in the

    impulse echo test, which can be misinterpreted as a neck when

    in fact it is simply a return to the nominal diameter

    Understanding which so il layers have the potential for caving

    or necking and which do not is essential in evaluating pile head

    impact test results.

    It is important to understand where (1) the pile section could

    not be significantly larger than the nominal pile diameter and

    (2) there is a possib ility o f the presence of either a bulge or aneck.

    Soil Conditions Potential for Caving

    1. Loose sands below the water table have a

    significant potential for caving or necking to occur

    and therefore should be evaluated carefully.

    2. The potential for caving or necking in firm to hard

    clays and rock is low.

    3. The potential for caving or necking is low in

    medium dense to very dense sands above the water

    table and dense to very dense sands below the

    water table.

    4. Medium dense sands below the water table have amoderate potential for caving.

    5. Bulging can occur in soft to firm clays and loose to

    medium dense sands.

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    NDT Results Compared to Soil Condi tions

    If the conclusions f rom head impact methods are notconsistent with the soil conditions and groundwater

    level, the installation records should be reviewed

    carefully to determine if the proper installation

    procedures were followed

    After a reasonable prof ile analysis is performed, the

    calculated pile volume should be compared to the

    actual constructed volume of the pile. If the

    calculated volume is not in reasonable agreement

    with the actual pile volume, then another analysis

    should be performed.

    Communication

    Prompt analysis and reporting are usually cri tical to

    a successful project

    Unless ful l site information is available immediately

    to the tester, the analysis and report may be delayed

    or wil l be based upon limited information until the

    previously specified analysis collateral information

    has been obtained, reviewed and considered

    A report that reaches the contractor and/or Owner

    mentioning some anomaly orig inally found several

    weeks earlier is generally disturbing at least, andhighly problematic if the contractor has de-mobilized

    from the site

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    Anomaly Evaluation

    After all the data have been reviewed and analyzed,any anomalies should be evaluated to determine if

    flaws or defects may be present in the pile

    The determination of a flaw or defect in a pile should

    not be made from the NDT results alone

    Since NDT results can be misinterpreted, there

    should always be some corroborating evidence that

    would produce those results in the pile

    Impulse Echo Evaluation Guidelines

    Classification of Result Comment

    Good pile, clear toe Acceptablepile

    No defect apparent, no toe

    signal

    LongpilepotentiallytoolongforNDTtestcapability,high

    pileresistancelimitstestingdepth,and/ormajorbulges

    arepresent Maybeanacceptablepilesubjecttoreview

    ofinstallationrecords

    Probableflawatdepthx,

    toeapparent

    Seesectionbelowregardingevaluationandremediation

    optionsforflaws

    Probabledefect

    at

    depth

    x,

    notoesignalSee

    section

    below

    regarding

    evaluation

    and

    remediation

    optionsfordefects

    Inconclusiverecord

    FurtherdiscussionwithNDTpractitionerisrequiredas

    wellaspotentiallyotherNDTtestingtechniques

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    Sonic Logging Evaluation Guidelines

    VELOCITY

    REDUCTION,

    VR(%)

    SIGNAL

    DISTORTION/STRENGTHCONCRETERATING INDICATEDCONDITIONS

    010 None/normal

    energyreduction 6dB Good(G)

    Acceptablequality

    concrete

    1020

    Minor/lower

    energyreduction6.1to9

    dB

    Questionable(Q)

    Minorcontamination,

    intrusion,orquestionable

    qualityconcrete

    >20 Severe/muchlower

    energyreduction>9dB Poor/defect(P/D)

    Contamination,intrusion

    and/orpoorquality

    concrete

    NoSignal None NoSignal(NS)

    Intrusionorseveredefect;

    couldalsobecausedby

    tubedebonding

    ~60 Severe/muchlower

    energyreduction>12dB Water(W)

    Waterintrusionorwater

    filledgravelintrusionwith

    fewornofines

    Summary

    When data from integrity tests on deep foundations

    indicate the presence of an anomaly, the analyst

    should follow a three-step process

    1. Confirm that the test was performed in accordance with

    applicable standards

    2. Once it has been verified that the anomaly is an irregularity in

    the foundation, its significance must be evaluated

    3. The geotechnical engineer should review the pile design

    parameters to assess the likely effect of the irregularity of the

    pile

    The impact of the anomaly should be evaluated bythe pertinent design-const ruction team members

    including the NDT practitioner, the geotechnical

    engineer, the structural engineer, and the pi ling

    contractor