05000 HAND PUMP WELD SHEARshear is a self contained hydraulic weld shear. the adjustable hold ... use the tool or repair the tool, understanding of the operation and safety and maintenance

632 South 3rd StreetP.O. Box 2816 • Paducah, KY 42002

270-444-0085Fax: 270-443-6180

Website: www.matweld.comEmail: [email protected]

MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180Matweld reserves the right to change parts, features, or specifications without notice.

The Matweld Hand Pump WeldShear is a self contained HydraulicWeld Shear. The adjustable holddowns are self locking and willassure a clean safe cut. Theaverage cycle time is 30-45 sec-onds to shear a weld. The handpump model can be converted tooperate with the Matweld PowerUnit with very minor modifications.

B

C

A

ACCESSORIES:00965 - 115# LONG SHEAR BLADE00999 - HAND PUMP TO POWER CONVERSION KITOTHER BLADES SPECIAL ORDER CONSULT FACTORY

05000 HAND PUMP WELD SHEAR

PRESSURE

3000 psi(206 bar)

DIMENSIONS

A - 29”B - 20”C - 13”

WEIGHT

111 lbs(50.35 kg)

10/09

2


10/09

3


10/09

GENERAL SAFETY PRECAUTIONS:

TOOL OPERATORS AND MAINTENANCE PERSONNEL MUST ALWAYS COMPLY WITH THE SAFETYPRECAUTIONS GIVEN IN THIS MANUAL, AND WITH ALL STICKERS AND TAGS ATTACHED TO THETOOL AND HOSE. ALL SAFETY PRECAUTIONS ARE GIVEN FOR YOUR SAFETY. READ TO UNDER-STAND AND FOLLOW ALL SAFETY, MAINTENANCE AND OPERATION INSTRUCTIONS BEFORE YOUUSE OR MAINTAIN THE TOOL. REVIEW THE MANUAL DAILY BEFORE USING THE TOOL. IN ADDITION,FOLLOW ALL SAFETY GUIDELINES GIVEN TO YOU BY YOUR SUPERVISOR. DO NOT USE THETOOL IF YOU HAVE ANY QUESTIONS ABOUT THE OPERATION, SAFETY OR MAINTENANCE OF THISTOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OREQUIPMENT DAMAGE.

MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELDPLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION. THE CUS-TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR A PARTICULAR FUNC-TION, FOR ANYONE USING THE TOOL OR MAINTAINING THE TOOL REGARDING THEIR FITNESS TOUSE THE TOOL OR REPAIR THE TOOL, UNDERSTANDING OF THE OPERATION AND SAFETY ANDMAINTENANCE MANUAL, INTELLIGENCE TO USE GOOD JUDGMENT IS NECESSARY TO WORKSAFELY AND EFFICIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS IN THEWORK AREA.

• DO NOT OPERATE THE TOOL UNTIL YOU HAVE BEEN THOROUGHLY AND PROPERLY TRAINEDOR UNDER THE SUPERVISION OF AN INSTRUCTOR.

• CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSURE AREAVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEING USED. PER-SONAL INJURY OR DAMAGE TO THE TOOL CAN RESULT.

• OPERATORS MUST CLEAR THE WORK AREA OF NON-ESSENTIAL PERSONNEL. FLYING DE-BRIS CAN CAUSE SERIOUS INJURY.

• THE OPERATOR MUST BE FAMILIAR WITH ALL PROHIBITED WORK AREAS SUCH AS UNSAFEGRADES, POOR FOOTING AREAS AND OVERHEAD HAZARDS.

• MAINTAIN BALANCE AND PROPER FOOTING AT ALL TIMES. NEVER OVERREACH TO THE EX-TENT THAT A BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOU TOLOSE YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONE ELSE.

4


10/09

• WHEN WORKING NEAR ELECTRICAL CONDUCTORS, ALWAYS ASSUME THAT THE CONDUC-TORS ARE ENERGIZED AND THAT HOSES AND CLOTHING CAN CONDUCT HARMFUL ELECTRIC-ITY. USE HOSES LABELED AND CERTIFIED AS NONCONDUCTIVE.

• DO NOT OPERATE THE TOOL AT EXCESSIVE FLUID TEMPERATURES OPERATOR DISCOM-FORT AND POTENTIAL BURNS CAN RESULT AT HIGH OIL TEMPERATURES.

• NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTS OF THETOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTS AROUND THE WORK-ING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUE AND FORCE AND CANCAUSE SERIOUS INJURY OR DEATH IF IMPROPERLY USED.

• TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR, MAINTENANCE ORSERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSON-NEL.

• ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES,SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETY APPAREL DIC-TATED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOLYOU ARE USING.

• DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED TO THE POWERSOURCE. ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS PERSONAL INJURY.

• OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION WHEREHYDRAULIC OIL IS INJECTED UNDER THE SKIN FROM PRESSURE IN THE LINE. ALWAYS WEARGLOVES AND REPAIR ANY LEAKS IMMEDIATELY. NEVER CARRY A TOOL BY THE HOSES.

• DO NOT USE DAMAGED EQUIPMENT. IMMEDIATELY REPLACE ANY DAMAGED HOSES, FITTINGS,OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE OR ABRASIONS.FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL INJURY ORDEATH.

• CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY.

5


10/09

HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREAAND LOCAL SAFETY REGULATIONS BELOW:

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

6


10/09


SAFETY PRECAUTIONS:

1. ALWAYS WEAR SAFETY EQUIPMENT SUCH AS GLOVES, SAFETY GLASSES, EAR PRO-TECTION, SAFETY SHOES, AND OTHER REQUIRED SAFETY EQUIPMENT.

2. DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE TOOL.

3. KEEP HANDS CLEAR OF WORK AREA AT ALL TIME.

4. ALWAYS KEEP WORK AREA FREE OF TOOLS OR ANY OTHER OBJECTS WHICH MAY IMPAIRSOUND FOOTING.

5. BECAUSE OF THE HIGH FIELD WELD TEMPERATURES, IT IS EXTREMELY IMPORTANT TOCHECK FOR WORN HOSES, NICKS, CUTS, AND/OR LEAKS BEFORE EACH SHEAR OPERA-TION. HYDRAULIC OIL HAS A FLASH POINT OF APPROXIMATELY. 400 DEGREE F. A LEAKDIRECTED INTO THE WELD AREA (1900° F) WILL CAUSE A FIRE AND POSSIBLE SERIOUSINJURY OR DEATH.

6. ALWAYS CHECK WORK AREA FOR ANY TRASH WHICH MY IGNITE FROM SPARKS, WELDSPLATTER OR SLAG.

7. ALWAYS CHECK THE WORK AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVINGSITE.

8. NEVER STRIKE HOLD DOWNS WITH ANY OBJECT TO LOOSEN SHEAR FROM THE RAIL.

7


10/09


MODEL NO: 05000PRESSURE: 2000 PSI (140 BAR)

OPERATION:

• PLACE THE SHEAR ON THE RAIL PRIOR TO SETTING UP THE WELD TO ADJUST THEHOLD DOWN LEGS. AFTER HOLD DOWN LEGS ARE ADJUSTED, REMOVE SHEARFROM RAIL TO PREPARE WELD.

1. WHEN THE WELD IS READY TO BE CUT, TWO PEOPLE, ONE ON EACH SIDE OF THESHEAR SHOULD CAREFULLY PLACE THE SHEAR OVER THE WELD AND LOCK IT INTOPLACE WITH THE HOLD DOWN LEGS.

2. TO SHEAR, ROTATE VALVE HANDLE CLOCKWISE TO STOP POSITION AND WITH ONEPERSON ONLY OPERATING THE PUMP HANDLE, PUMP THE HANDLE BACK AND FORTHTO CLOSE. NOTE: IMMEDIATELY RETRACT THE BLADES AFTER THE CUT IS MADE TOPROLONG BLADE LIFE.

3. TO RETRACT THE BLADES, ROTATE THE VALVE HANDLE COUNTERCLOCKWISE TOSTOP POSITION AND ACTIVATE THE HANDLE BACK AND FORTH. AFTER THE CUT HASBEEN MADE, AND THE BLADES RETRACTED, RETURN VALVE TO THE CENTER OR“NEUTRAL” POSITION.

4. TO REMOVE SHEAR FROM THE RAIL, LOOSEN HOLD DOWNS, POSITION 2 PEOPLE,ONE ON EACH SIDE OF THE SHEAR AND CAREFULLY REMOVE FROM THE RAIL.

8


10/09


MAINTENANCE:

1. AS THE BLADES WEAR AND/OR WHEN REPLACING BLADES, THE CLEARANCE GAP BETWEENBLADE TIPS MAY REQUIRE ADJUSTING, THIS CAN BE DONE BY REMOVING THE CYLINDER RODJAM NUTS AT THE REAR OF THE SHEAR. LOOSEN THE CYLINDER ROD ADJUSTING NUTS ANDWITH THE CYLINDER RODS COMPLETELY EXTENDED, SET THE GAP AT 1/32” BY MOVING THECYLINDER ROD ADJUSTING NUTS. RETIGHTEN CYLINDER ROD ADJUSTING NUTS, CYCLE THESHEAR TO CHECK GAP DIMENSION. REINSTALL AND TIGHTEN CYLINDER ROD JAM NUTS.

2. INSPECT HOSES DAILY. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED HOSES.

3. KEEP QUICK DISCONNECT COUPLERS CLEAN AND LUBRICATED.

4. USE HYDRAULIC FLUIDS THAT COMPLY WITH HTMA SPECIFICATION 5.7, THE HYDRAULIC FLUIDSHOULD HAVE A VISCOSITY BETWEEN 100 AND 400 SSU (20-82 CENTISTOKES) AT THE MAXI-MUM AND MINIMUM EXPECTED OPERATING TEMPERATURES. PETROLEUM BASED HYDRAULICFLUIDS WITH ANTI-WEAR PROPERTIES AND A VISCOSITY INDEX OF OVER 140 WORK FOR AWIDE RANGE OF OPERATING CONDITIONS.

THE FOLLOWING OILS MEET HTMA SPECIFICATION 5.7:AMOCO RYKON MV CITGO A/W ALL TEMPSUNVIS 706 MOBIL D.T.E. 13CHEVRON EP-MV TEXACO “RANDO” HDAZ

OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED.

*SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE.

5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED SER-VICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORNPART REPLACEMENT.

6. CONTACT MATWELD ON A PERIODIC BASIS, AT LEAST ANNUALLY, FOR SERVICE BULLETINS,SAFETY NOTICES, OR OTHER IMPORTANT INFORMATION PERTAINING TO THIS TOOL.

COLD WEATHER OPERATION:

HYDRAULIC SYSTEM PERFORMANCE IS AFFECTED WHEN THE TEMPERATURE DROP BELOW 50o

F. THEREFORE MEASURES SHOULD BE TAKEN TO PRE-WARM TOOLS AND FLUIDS BEFOREOPERATING

9


10/09


GENERAL NOTES:

10


10/09

05000 HAND PUMP WELD SHEAR 00912HAND PUMP

9/93

30

23

2

323

3234

34

2833

3221

109

231

2220

829 16

7653127

24

11

1718

17

1213

1515

17

19

3126

25

18

MA

KE

SU

RE

BA

LL E

ND

OF

CH

EC

K V

ALV

E IS

PO

INTI

NG

UP

WA

RD

A69

40 G

OES

TH

RU

TH

ISH

OLE

AFT

ER

FE

ED

ING

0092

8 TH

RU

009

25A

THE

HO

LE IN

009

28 G

OE

S O

NA

6940

AT

THIS

LO

CA

TIO

NA

FTE

R IT

IS F

ED

TH

RU

009

25A

00940 - SEAL & O-RING REPAIR KIT

11


10/09

ITEM NO. PART NO. DESCRIPTION12345678910111213141516171819202122232425262728293031323334

HAND PUMP BODYPIVOT ARM

CONNECTING LINKPIVOT BRACKET

-010 O-RINGRESERVOIR TANK

-236 O-RINGCHECK VALVE

-212 O-RING @ PUMP BODYBACK UP WASHER

PISTONSPRING

5/16 PRECISION STEEL BALLCHECK PLUG

CYLINDER PLUGRESERVOIR BAFFLEBACK UP WASHER

0214 O-RING @ PISTONCAP PLATE

RELIEF VALVE CARTRIDGE STOIL SEAL

CHECK VALVE-2 O-RING PLUG-6 O-RING PLUG

1/4-20 x 1/2 HEX HEAD BOLT1/4-20 x 3/4 HEX HEAD BOLT

1/4-20 x 5 1/2 HEX HEAD BOLT3/8-16 x 1 HEX HEAD BOLT

1/4 NPT NYLOCK NUT5/16-18 NYLOCK NUT

1/4 SAE FLAT WASHER3/8 SAE FLAT WASHER

3/8 LOCK WASHERDIA. 3/8 x 1 1/4 SHOULDER BOLT

00925A009140091500917009190092200923009240092600927009280092900930009310093200933009340093500936009380093900140

231P-02231P-06A1000A1001A1017A1042A1473A2048A2190A2192A3811A6940

QTY.1121211111111111321111311424137843


1517 18 14 13 17 18 17 12 9 2110 11

THIS VIEW SHOWS THE LOCATION OF THECOMPONENTS THAT GO INSIDE THE 00925A

MAKE SURE THE MARKING"FLU ID SIDE" ARE TO THEOUTSIDE OF THE PUMPWHEN INSTALLING SEAL

12


10/09

05000 HAND PUMP WELD SHEAR9/29/05

5

422

5

25

3635

23

3229

14

31

11

28

2827

30

24

33

15

30

12

2

3

6

24

9

6

13

33

2

34

17

7

10

8

18

20

16

19

17

17

21"T

"26

177

7

TO "P

" PO

RT

TO "T

" PO

RT

"P"

25

13


10/09

05000 HAND PUMP WELD SHEAR9/29/05

ITEM NO. PART NO. DESCRIPTION123456789

101112131415161718192021222324252627282930313233343536

DETENT TYPE VALVESHEAR CYLINDER

PUMP HANDLEPUMP ASSEMBLY

VALVE TO PUMP HOSE132# LONG SHEAR BLADE

RETRACT HOSEVALVE SPACER - 1/8 NPT COUPLING

FRONT HOLD DOWN HANDLECENTER HOLD DOWN HANDLE

FRONT ROLLER ASSEMBLYCENTER ROLLER ASSEMBLY

SHEAR CENTER PLATEWELD SHEAR FRAME3/4-10 HEAVY HEX NUT

-6 JIC x 3/8 NPT 45 ELBOW-8 JIC x 3/8 NPT 45 ELBOW

3/8 FEMALE NPT x 3/8 NPT 90 ELBOW-8 JIC x -8 JIC x 3/8 NPT TEE

3/8 NPT HEX NIPPLE3/8 FEMALE NPT TEE

1/4-20 x 3 1/2 HEX HEAD BOLT3/8-16 x 1 HEX HEAD BOLT

1/2-13 x 1 1/4 HEX HEAD BOLT3/4-16 HEX JAM NUT

3/4-16 HEX NUT1/4-20 NYLOCK NUT

1/4 SAE FLAT WASHER3/8 SAE FLAT WASHER1/2 SAE FLAT WASHER3/4 SAE FLAT WASHER

3/8 LOCK WASHERDIA. 3/16 x 1 SPRING PIN

5/16-18 x 1 3/4 FLAT HEAD BOLTSERIAL NUMBER TAG

1/8 x 3/8 SS RIVET

009050090800911009120091300980011070180505104051070511705118

090001090002AA1437

355-06-06355-06-06409-06-06

605T-08-08-0669-06-06

709T-06-06-06A1012A1042A1080A1465A2000A2046A2190A2192A2194A2197A3811A6079A6310

SERIAL TAGSSB4-6S

QTY.121122442222114261111228642428424414

14


10/09

REVIEW OF HYDRAULIC PRINCIPLES

A. TOOL CIRCUIT

1. HYDRAULIC FORMULAS:

CID X RPM GPM X PSI GPM = 231 HP = 1714 (.85)

1456.9

Example: HP required to deliver 10 GPM at 1500 PSI.

10 GPM X 1500 PSI = 15000 = 10.3 HP1456.9 1456.9

(subtract back pressure for tool HP)

Estimated HP delivered by pump or used by tool.

PSI GPM 500 1,000 1,500 2,000 2,500 3,000 3 1.03 2.06 3.09 4.12 5.15 6.18 5 1.72 3.43 5.15 6.86 8.58 10.30 10 3.43 6.86 10.3 13.70 17.20 20.60 15 5.15 10.30 15.40 20.60 25.70 30.90

2. BACK PRESSURE

BACK PRESSURE MEASURED AT THE TOOL RETURN PORT MUST NOT EXCEED THE MANUFAC-TURERS BACK PRESSURE RATING. MOST MANUFACTURERS LIST THE MAXIMUM BACK PRES-SURE FOR THEIR HYDRAULIC TOOLS AT 250 PSI. BACK PRESSURE MEASURED ON THE RETURNSIDE OF THE TOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THE TANK. IN ALMOSTALL CASES THE LOWER THE BACK PRESSURE THE BETTER THE TOOL PERFORMANCE. FIRST,THE BACK PRESSURE IS SUBTRACTED FROM THE MAXIMUM TOOL PRESSURE TO ARRIVE AT AMAXIMUM TOOL OPERATING PRESSURE. FOR EXAMPLE, TOOLS WITH 2000 PSI OPERATINGPRESSURE ARE INSTALLED ON A SYSTEM WITH 250 PSI BACK PRESSURE. THIS LEAVES 1750 PSIAS A MAXIMUM TOOL PRESSURE. IMAGINE A SYSTEM WITH 500 PSI BACK PRESSURE. 2000 MINUS500 PSI BACK PRESSURE LEAVES ONLY 1500 PSI FOR THE TOOL. SECOND, TOOLS ARE DE-SIGNED FOR PRESSURE TO BUILD ON THE PRESSURE SIDE OF THE TOOL. IF TOO MUCH PRES-SURE BUILDS ON THE RETURN SIDE, NOT ONLY IS PERFORMANCE EFFECTED, BUT SEALS MAYBLOW. THIS IS WHY IT IS VERY IMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY.REVERSING THE HOSES TO TEST MAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, ANDPERSONAL INJURY.

15


10/09


DECAL LEGEND:

16


10/09


GENERAL NOTES:

17


10/09

LIMITED WARRANTY

MATWELD, INC., PADUCAH, KY., WARRANTS TO THE ORIGINAL PURCHASE OF THIS PRODUCTTHAT THE PRODUCT WILL BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP FOR THE

PERIOD OF ONE (1) YEAR AFTER THE DELIVERY OF SUCH PRODUCT TO THE CUSTOMER.OTHER EQUIPMENT AND PARTS USED, BUT NOT MANUFACTURED BY MATWELD INC. ARE COV-ERED DIRECTLY BY THE WARRANTY OF THE MANUFACTURER OF THOSE PRODUCTS. PROOF

OF PURCHASE MUST BE DOCUMENTED INCLUDING REFERENCE TO A SERIAL NUMBER LOCATEDON EACH TOOL. THE PURCHASER’S ONLY REMEDIES UNDER THIS LIMITED WARRANTY SHALL BELIMITED AT MATWELD’S SOLE OPTION TO THE FOLLOWING: REPAIR, REPLACEMENT OR REFUND

OF THE PURCHASE PRICE OF THE DEFECTIVE PRODUCTS. EACH OF THESE REMEDIES RE-QUIRES TIMELY NOTIFICATION OF THE DEFECT IN THE PRODUCT AND SUBSTANTIATION THATTHE PRODUCT HAS BEEN PROPERLY STORED, MAINTAINED AND USED. MATWELD’S OBLIGA-TIONS HEREUNDER EXTEND ONLY TO THE PURCHASER OF THE PRODUCT AND NOT TO ANY

THIRD PARTY.

AS A CONDITION PRECEDENT TO MATWELD’S OBLIGATION HEREUNDER, THE DEFECTIVE PRODUCTMUST NOT HAVE BEEN ALTERED OR MODIFIED WITHOUT THE EXPRESS WRITTEN APPROVAL OF

MATWELD, INC. THE PRODUCT MUST NOT HAVE BEEN SUBJECTED TO DELIBERATE DAMAGE, SHIP-PING DAMAGE, NEGLECT, TAMPERING BY UNAUTHORIZED PERSONNEL OR DAMAGE BY IMPROPER

USE, STORAGE OR MAINTENANCE. SERIAL NUMBERS MUST NOT HAVE BEEN ALTERED, DEFACED ORREMOVED. SUCH ACTION VOIDS LIMITED WARRANTY.

EXCLUSIONS TO LIMITED WARRANTY

THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTENOR ORAL, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WAR-

RANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

LIMITED WARRANTY DOES NOT COVER NORMAL WEAR AND TEAR ITEMS SUCH AS FILTERS,HOSES, COUPLERS, BITS, SOCKETS, AUGERS, AND BATTERIES.

LIMITATION OF LIABILITY

EXCEPT AS PROVIDED ABOVE, MATWELD SHALL IN NO EVENT BE LIABLE OR RESPONSIBLE FORANY INJURY, LOSS OR DAMAGE, DIRECT, INCIDENTAL OR CONSEQUENTIAL, ARISING OUT OF THEUSE OR MISUSE OR INABILITY TO USE THE PRODUCT, HOWEVER CAUSED AND ON ANY THEORY

OF LIABILITY INCLUDING, WITHOUT LIMITATIONS, BREACH OF CONTRACT, TORT, (INCLUDINGNEGLIGENCE OR STREET LIABILITY) AND NOT WITHSTANDING ANY FAILURE OF ANY REMEDY

HEREIN OF ITS ESSENTIAL PURPOSE, EVEN IF MATWELD WAS AWARE OF THIS POSSIBILITY OFSUCH DAMAGE. MATWELD’S LIMITED WARRANTY AS SET FORTH ABOVE SHALL NOT BE EN-

LARGED, DIMINISHED OR AFFECTED BY, AND NO OBLIGATION OR LIABILITY SHALL ARISE OR GOOUT OF THE RENDERING OF TECHNICAL ADVICE OR SERVICE BY MATWELD OR ITS AGENTS. THE

FOREGOING MAY NOT BE CHANGED EXCEPT BY WRITTEN AGREEMENT SIGNED BY AN AUTHO-RIZED OFFICER OF MATWELD, THE REMEDIES SET FORTH HEREIN ARE EXCLUSIVE.

18


10/09

CUSTOMER INFORMATION:Name _____________________________________________________

Company___________________________________________________

Serial # of your Matweld tool___________________________________(Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept fororder information.)

MATWELD HYDRAULIC TOOL LISTAll Matweld Hydraulic Tools operate at 5 or 10 GPM @ 2000 PSI

POWER UNITS:00100K – GASOLINE POWERED (1) 10 GPM OR (2) 5 GPM CIRCUITS02900A – DIESEL (1) 10 GPM OR (2) 5 GPM CIRCUITS

(OPTIONAL CATALYTIC EXHAUST AND/OR MSHA CERTIFIED)05500 – TWIN POWER DUAL CIRCUIT (1) 10 GPM OR (2) 5 GPM CIRCUITS & 5000 WATT GENERATOR02050K – GASOLINE POWERED (1) 5 GPM03700A – ELECTRIC POWER (1) 10 GPM OR (2) 5 GPM CIRCUITS

GRINDERS:09200A – PRECISION FROG GRINDER06000 – PROFILE GRINDER06900 & 06900A – MULTI-PURPOSE GRINDER (TRIGGER VERSION AVAILABLE)05900 – FROG/PROFILE GRINDER (TRIGGER VERSION AVAILABLE)00700 – RAIL SURFACING GUIDE04600 – STRAIGHT STONE CW ROTATION (TRIGGER VERSION AVAILABLE)04700 – STRAIGHT STONE CCW ROTATION (TRIGGER VERSION AVAILABLE)07500 – CHAMFER TOOL04800 – CUP STONE GRINDER (TRIGGER VERSION AVAILABLE)00600C – CUP STONE GRINDER05400 – ANGLE GRINDER05600 – BULL NOSE GRINDER02400 – 10” OR 14” FROG AND SWITCH GRINDER

TRACK TOOLS:03900A – REVERSING RAIL SAW05100A & 05100B – POWER WELD SHEAR03500 – SELF FEED RAIL DRILL01600A – 5 GPM 1” IMPACT WRENCH04500D – 1/2” HYDRAULIC DRILL IMPACT WRENCH08200 – TAMPER02800 – 60 TON BRIDGE SPREADER01200 – SPRING ANCHOR APPLICATOR01100A – SPIKE PULLER (SINGLE, 2 STAGE &TRIGGER VERSIONS AVAILABLE)

OTHER PRODUCTS:HYDRAULIC MANIFOLDSHYDRAULIC TEST GAUGESHOSE REELSHYDRAULIC HOSESACCESSORIES

00800A – 16” RAIL SAW05000 – HAND PUMP WELD SHEAR01500 – RAIL DRILL02500 – 10 GPM 1” IMPACT WRENCH03100C – RAIL PULLER08300 – SPIKE DRIVER07650 – HYDRAULIC CLIP TOOL

Documents

05000 HAND PUMP WELD SHEARshear is a self contained hydraulic weld shear. the adjustable hold ... use the tool or repair the tool, understanding of the operation and safety and maintenance