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    The Control of Anti-Lock Braking System (ABS) and Anti-Skid Reduce System (ASR)

    in the Diesel-Powered Cars Based on the TMS320F243 DSP

    Branislav Lojko, Peter Fuchs

    Department of Radio and Electronics, Faculty of Electrical Engineering and Information

    Technology, Slovak University of Technology, Ilkoviova 3, 812 19 BratislavaE-mail: [email protected], [email protected]

    Abstract

    This paper presents a design of combined safety system (ABS&ASR) designed for

    using in the diesel-powered cars. There is an introduction to problem, description a physical

    terms of function, available information about this systems and design of block structure. The

    core of system is designed following of DSP controller TMS320F243, high performance

    product of Texas Instruments. In article is described four-channel version ABS&ASR with

    engine intervention and brake intervention.

    1. The physical terms of a tire on the roadAt the moving vehicle are affected weight force, air resistance and voluble resistance of

    tire above all. The force actuating for tire is consist of

    o circumferential force, which is descended from driving mechanism,

    o side force, which is descended from vehicle control,

    o normal force, which is descended from vehicle weight.

    The forces efficiency depends from road status, tire status and atmospheric conditions. The

    transferred force intensity between road and tire at accelerating or decelerating are determined

    by the friction forces. A car safety systems (ABS&ASR) are seeked maximum uses

    instantaneous value of the friction forces, which is determined by the adhesive force [1], [2].

    The more is friction force FT, the more can be driving force of motor F and the more will be

    car accelerating. If value of friction force will be decreased come about wheel skid. In this

    case, ABS&ASR system must decrease of motor driving force to the FT level and if some

    wheel is skiding, it must be slowed. The most important parameter procesed in ABS&ASR

    systems is slip. The slip is non-dimensional parameter designated . This parameter determine

    of skid rate at the roll moving in braking time

    (1)

    or in accelerating time

    (2)

    where vF [m.s-1] is a car speed and vU [m.s

    -1] is a circumferential speed of wheel.

    The dependence of the adhesion coefficient on the braking slip value is in Fig. 1. The value of

    adhesion coefficient HF rising from zero slip very sheer and achieve maximum value

    approximately between 10% till 40% braking slip. The rising part of this curve called stabile

    sphere, falling part called astabile sphere. The car safety systems seek keep slip value in the

    interval from 0 to 20%.

    2. Systems description

    ABS refers to a number of devices designed to avoid wheellock during hard and panic

    braking conditions. These systems have gained world attention only in the past fifteen years,but even the simplest system provides huge gains over electro-mechanical systems. Four

    1=

    = F

    U

    F

    FU

    v

    v

    v

    vv

    F

    U

    F

    UF

    v

    v

    v

    vv=

    = 1

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    Fig. 1: The dependence of the adhesion coefficient on the braking slip value

    wheel systems provide more security with both steerability and stability, and are second only

    to engine control in electronic content. ABS systems are designed around system hydraulics,

    sensors and control electronics. These systems are dependent on each other and the different

    system components are interchangeable with minor changes in the controller software [3].

    Anti-Locksystems are low cost with one wheel sensor on the differential, one control circuit

    and a system controller or primarily light truck and front wheel drive passenger cars. This

    improves stability and only affects the rear wheels.

    Anti-Skidsystems provide the next level by adding control to all wheels and includesthree

    wheel sensors, three control ircuits and the system controller. This system provides bothsteerability and stability during heavy braking, meaning that a driver can maintain full

    control of the vehicle.

    Advanced Anti-Skidsystem is upgrade of the previous system and requires four wheel speed

    sensors, four control circuits, and a high performance control system. This system provides

    greatly increased control decreased stopping distances, split surface control (dissimilar road

    surfaces), and automatic parameter adjustment (to match weather changes). Presently, this

    system is used only on very high performance vehicles.

    3. Traction Control

    To control wheel slip during acceleration on slippery surfaces, the control system

    must balance the torque at the driven wheels and the friction from the road and tire surfaces.

    Two of the most popular methods for controlling torque are engine intervention and brake

    intervention. These techniques apply the brakes intermittently, where wheel slip has been

    determined, to absorb excess engine torque. Engine intervention techniques provide some

    means of controlling torque by either fuel or spark timing adjustments. In the diesel-powered

    cars is engine intervention provided of power control rod of motor inject pump.

    4. System hydraulics

    The hydraulic system in the vehicle is augmented by the addition of special hydraulic

    solenoid switches which allows the control unit to modulate the brake pressure on each of the

    controlled wheels. The number of wheels controlled depends on the configuration selected bythe manufacturer. Typically, an Anti-Lock system has one control circuit which acts on both

    a b

    HF

    =4

    TS

    0 50 100 (%)

    1,0

    0,5

    BA

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    of the rear wheels, while an Anti-Skid system has three control circuits; one for the two rear

    wheels and one for each of the two front wheels. These hydraulic switches allow the brake

    pressure to be increased, decreased, or held constant during ABS control of the circuit. In the

    non-operating mode the switches are in the pressure increase position which under normal

    driving conditions equates to flow through position. Control circuits are either one three

    position switch or two two-position switches, again depending on the manufacturer. Recently,a great deal of attention has been given to the use of Pulse Width Modulated (PWM) pumps

    which act as pressure boosters on each of the control lines. This form ofcontrol is not only

    more accurate but avoids many of the traditional problems associated with relatively slow

    switching solenoids. PWM control will be the next hydraulic system advancement for ABS,

    both in performance and in cost.

    5. System elektronics sensors

    Several different parameters must be checked during normal driving as well as during

    ABS braking. Possibly, the most important input(s) is that of the speed sensor. In the form of

    a reluctance sensor, it reads the passing teeth on a gear on the wheel hub. The sensor outputs a

    sinusoidal wave form which must be changed to a digital wave proportional to wheel speed.In addition, there are several on/off (digital) inputs which tell the processing unit if the brake

    pedal has been depressed, if brake fluid is insufficient, and if the parking brake is on.

    Fig. 2: ABS&ASR block structure

    6. Processing

    Processing unit reads the speed sensors to determine both wheel and vehicle speed,

    and if an ABS event is occurring, and ABS control functions need to be performed. This can

    include eight solenoids with feed lock loops, continuous self and system diagnosis, service

    interface, and a display of system status. The substantial control requirements of an advancedABS system requires a very high performance controller.

    Speed Sensor

    of left back

    wheel

    Speed Sensor

    of right back

    wheel

    Speed Sensor

    of left front

    wheel

    Speed Sensor

    of right front

    wheel

    SPU

    Signal Processing Unit

    (atenuators, limiters, filters, comparators, convertors to the TTL level)

    Extern

    SEEPROM -

    fault memory

    TMS320F243

    (#2)

    system diagnostic

    TMS320F243

    (#1)

    main processor

    SPI

    CAN bus

    124 ohm 124 ohm

    Others internal systems

    e.g. on-board computer

    DECU

    Diesel Engine Control Unit

    SCU

    Solenoidos Control Unit

    Power-Control Rod of

    Inject Pump

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    7. Key design challenges

    1. Provide a system that allows for a large number of wheel speed samples independently for

    all four wheels within the allotted ABS cycle time of approximately 5 ms. Wheel acceleration

    and deceleration calculations in realtime require fast multiply and divide instruction cycle

    times to optimize the system response times.

    2. Maximum fault tolerance and on-board diagnostics for sensor, actuator and internalelectronic faults.

    3. Integration. In order to reduce size for mounting in very space limited locations, integration

    must be optimized. This must be accomplished without a major impact on system cost.

    4. Underhood operation. All components used in next generation ABS&ASR systems must be

    capable of operation at ambient temperatures ranging from 40C to +125C.

    8. Design of the ABS&ASR block structure

    The real ABS&ASR system is consist of five level. At the first level, a physical

    parameters needed to the system function are scaned by means of wheel speed reluctance

    sensor (WSRS). At the second level, scaned signals are processing by means of atenuators,

    limiters (overvoltage impulse limiting), low pass filters and at last are signals processing inthe zero detector, which is generated of TTL compatible impulse with constant width. At the

    third level, mathematical processing of measured periods of the impulses is execute. There are

    used adaptive algorithm usually. The fourth level provides power isolation of actuators and

    last level executing action intervention into the brake system and motor power management.

    The specific level in this hierarchy is zero level software. This concept is presented on the

    fig. 2. We are applied TMS320F243, high performance digital signal processor, at the position

    of mathematical processing after account required facilities. This DSP provides control and

    communication with peripheral equipment via SCI, SPI and CAN bus (external SEEPROM-

    fault memory, on board computer and test PC).

    The diesel engine control unit (DECU) is based on the PIC16F84 controller and it is receives

    movement commands from a host (main processor), compares them to the actual position,

    calculates the desired motor drive level and then pulses a full H-bridge [4]. In this way it

    serves as a remote intelligent positioner, driving the load until it has reached the commanded

    position. It is used to control proportional D.C. actuator. Because of the 5-wire serial

    interface, the DECU can be installed near its power supply and load. Since the DECU is

    running its own closed-loop PID algorithm, the host central processor needs only to send

    position commands and is therefore free to service the main application software.

    Acknowledgement

    This work was supported by the Ministry of Education of the Slovak Republic under

    grant VTP 102 Digital Processing of Audio, Video and Biomedical Signals.

    Reference

    [1] Lojko, B.-Fuchs, P.: The Control of ASR System in a Car Based on the TMS320F243

    DSP. Diploma Thesis, Dept. of Radio&Electronics, FEI SUT, Bratislava 2002

    (in slovak)

    [2] Rika, A.-Petrs, Z.: Anti-Lock Systems ABS-BOSCH. Robert Bosch

    odbytov s.r.o., Praha 1998 (in czech)

    [3] National Semiconductor Inc.: Adaptive Braking Systems (ABS). Arlington 1995

    [4] Microchip Technology Inc.: Microchip Technical Library CD-ROM, First Edition 2000.

    Arizona 1999

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