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Sizing Power Generation and Fuel Sizing Power Generation and Fuel Capacity of the All-Electric Warship Warship May 22, 2007 IEEE Electric Ship Technologies Symposium, A li t Vi ii Arlington, Virginia CAPT Norbert Doerry Deputy Director, Future Concepts and Surface Ship Design Naval Sea Systems Command SEA 05DB (202) 781-2520 norbert.doerry@navy.mil

070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

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Page 1: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Sizing Power Generation and FuelSizing Power Generation and Fuel Capacity of the All-Electric

WarshipWarshipMay 22, 2007

IEEE Electric Ship Technologies Symposium,A li t Vi i iArlington, Virginia

CAPT Norbert DoerryDeputy Director, Future Concepts and Surface Ship Designp y , p p g

Naval Sea Systems Command SEA 05DB

(202) [email protected]@ y

Page 2: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

All-Electric Warship Vision

Organic Surveillance DroneHigh Altitude B P t Ai ft

Electromagnetic GunMore than 10 MJ on Target

Beam Power to AircraftMinimal Handling - No RefuelingHigh Powered Sensor

Combination Sensor and WeaponHigh Powered Microwave More than 10 MJ on Target

Megawatt Range

High Energy LaserE h d S lf D f

High Powered Laser

Enhanced Self DefensePrecision EngagementNo Collateral DamageMegawatt Class Laser

Integrated Power SystemIntegrated Power SystemAffordable Power for Weapons and PropulsionPower Dense, Fuel Efficient PropulsionReduced SignaturesPower Conversion Flexibility

All Electric AuxiliariesNo Hydraulics

NO ENERGETICS NO ENERGETICS ABOARD SHIP!ABOARD SHIP!

May 22, 2007 Approved for Public Release CAPT Doerry

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Power Conversion Flexibility No HP Gas SystemsReduced Sailor Workload

Page 3: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Agenda

• Challenges with current methods for sizing power generation and fuel tank capacityg p y

• Proposed Solution– Sizing Power Generation

Si i F l T k C it– Sizing Fuel Tank Capacity

• Future Work

May 22, 2007 Approved for Public Release CAPT Doerry

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Page 4: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Current Methods

Sizing Power Generation• Propulsion Power

Achieve Sustained Speed at 80%

Sizing Fuel Tank Capacity• Fuel Tanks must be large enough

to achieve a given endurance– Achieve Sustained Speed at 80% of installed Shaft HP with clean bottom and calm seas to account for

• Weather

to achieve a given endurance range at a given endurance speed

– 24 hour average electric load assumed.

• Weather• Sea state• Heading Relative to wind and

sea directionFouling• Fouling

• Ship Service Power– Serve the Maximum margined

electrical load with service life ll ith t th t fallowance without the generator of

highest rating and paralleled generators loaded no more than 95%.

May 22, 2007 Approved for Public Release CAPT Doerry

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Page 5: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

So What’s the Problem?

Sizing Power Generation• Maximum margined electrical

Sizing Fuel Tank Capacity• High power mission system

load may not occur when ship is at maximum speed.

• No incentive to reduce drag at

loads can be a significant fraction of power– On station time can become

i t t ti llother than calm water conditions– No credit for anti-fouling

ff t

more important operationally than range at endurance speed.

• No incentive to reduce fuelefforts– No credit for hull forms that

reduce drag in higher sea-states

• No incentive to reduce fuel consumption at high speeds– High Speed surge to theater

may become operationallystates. may become operationally significant with a small fleet size.

May 22, 2007 Approved for Public Release CAPT Doerry

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Page 6: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Sizing Power Generation:Impact of Sea-State

• Involuntary speed Voluntary Speedpreduction– Depends

on DirectionInvoluntary SpeedReduction

y pReduction

Probability of Sea State - Open Ocean North Atlantic

SS 1-3 SS 4 SS 5 SS 6 SS 7

on Direction of seas and wind

• VoluntaryFrom PNA

60

70

80

90

100

Tim

e

• Voluntary speed reduction Expect to

Operate

0

10

20

30

40

50

Perc

ent

– Slamming– Deck

wetness

Through SS 7

May 22, 2007 Approved for Public Release CAPT Doerry

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1 2 3 4 5 6 7 8

SEA STATE

Percentage Probability of Sea State Cumulative Probability of up to this Sea State

Data From PNAFrom PNA

Page 7: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Sizing Power Generation – Proposal

• Define Mobility as a Mission System– For each operational condition based on a Concept of Operations, specify …

• Mission System statesy• Speed time profile• Required maximum speed and minimum tactical speed• Percentage of time at 10°F, 59°F, and 100°F

– Specify a realistic sea-state to use (Upper end of SS 4?)p y ( pp )– In calculations, include impact of hull fouling and reduced propulsion efficiency

due to unsteady loading. Use the worst case heading for determining impact of Sea state

• Include margins appropriate for stage of design and degree of uncertainty.I l d S i Lif ll f Shi S i l i l l d• Include a Service Life allowance for Ship Service electrical loads.

• Power Generation must be capable of providing requisite Quality of Service for all operational conditions

– Power Generation must be sufficient to serve all propulsion and ship service l d f ll ti l ditiloads for all operational conditions

– Power Generation must be capable of serving ship service loads in all operational conditions with sufficient propulsion power to achieve the minimum tactical speed without the largest Generator Set.

May 22, 2007 Approved for Public Release CAPT Doerry

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Tie Power Generation Requirements to Operational ConditionsTie Power Generation Requirements to Operational Conditions

Page 8: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Sizing Power Generation – Challenges

• Design Tools for accurately predicting ship resistance at p g pdifferent sea states.

• Method for translating ship trial data to mobilittrial data to mobility requirements

• Improved electrical load pamalgamation methods needed

Accuracy of existing load

http://www.nauticalweb.com/superyacht/530/tecnica/optimisation.htm

– Accuracy of existing load factors questionable.

May 22, 2007 Approved for Public Release CAPT Doerry

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Page 9: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Sizing Fuel Tank Capacity: Growth of Mission System Loads

• Future non-mobility Mission 35ySystems will likely drive fuel requirements

25

30

35

d, M

W

requirements more than propulsion

10

15

20

ectr

ic L

oad

• Endurance Range and Speed may no longer be

0

5

DD-963 DDG-51 Flt DDG-1000 AP Study

Ele

Alternateno longer be appropriate for sizing fuel tanks

DD 963 DDG 51 FltIIA

DDG 1000 AP StudyMedium

Combatant

Alternate Propulsion

Study Medium

May 22, 2007 Approved for Public Release CAPT Doerry

9Combatant

Page 10: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Sizing Fuel Tank Capacity:High Speed Efficiency

• Getting to Theater fast can be important– Reduced Fleet Size – can’t be

everywhere all the time– Need for Maritime Power will not

b di t blbe predictable.• Efficiency at high speed

currently not a design factor f i i f l k

http://www.navatekltd.com/hyswac.html

for sizing fuel tanks– Ships are designed for efficiency

at endurance speed, little incenti e to impro e efficienc atincentive to improve efficiency at high speed

– Ship speed can be operationally limited by availability of

May 22, 2007 Approved for Public Release CAPT Doerry

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limited by availability of replenishment ships

Page 11: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Sizing Fuel Tanks – Proposal

• Fuel Tanks should be large enough to satisfy three conditions …– Surge to Theater

• Distance at maximum design speed using only 50% of fuel• Goal is to minimize dependence on replenishment ships to arrive at

a theater of operations as fast as possible• Must define capability of other mission systems (self defense)

– Economical Transit• Similar to traditional Endurance speed and range• Only difference is that capability of other mission systems are

defined, rather than using 24 hour average load– Operational Presence

Mi i ti th t hi h ld b bl f d ti• Minimum time that a ship should be capable of conducting one or more missions (such as theater ballistic missile defense) using a given speed-time profile and mission system capability

• Use only 1/3 of fuel capacity

May 22, 2007 Approved for Public Release CAPT Doerry

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Use only 1/3 of fuel capacity

Page 12: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Future Work

• Produce and implement a guidance document for specifying ship requirements.

• Formalize the methodology in standards such as the Naval• Formalize the methodology in standards such as the Naval Vessel Rules and Design Data Sheets.

• Develop and validate improved ship resistance tools for predicting powering requirements in various sea-states.

• Develop and validate improved tools for predicting the efficiency of propulsors in various sea-states.

• Develop and validate improved electric load forecasting models. D l d f li th d t l t t i l d t i• Develop and formalize methods to correlate trials data in observed sea-states to ship mobility requirements under other sea-states.

• Develop and validate tools for predicting the rate of fouling andDevelop and validate tools for predicting the rate of fouling and its impact on ship’s resistance for a given operational profile, antifouling features and hull cleaning strategy.

• Institutionalize the use of operational profiles and operational conditions as a basis for calculating life cycle cost

May 22, 2007 Approved for Public Release CAPT Doerry

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conditions as a basis for calculating life cycle cost.

Page 13: 070522 Sizing Power Gen and Fuel Capacity of Electric ...doerry.org/norbert/papers/070522 Sizing Power Gen and...Agenda • Challenges with current methods for sizing power ggpyeneration

Summary

• Current sizing methods for Power Generation and Fuel Capacity no longer appropriate for modern warships

• Proposed new methods– Based on operationally

significant requirementsg– Take advantage of

modern analysis tools• Much work remains to

develop methodology and supporting tools and data.

May 22, 2007 Approved for Public Release CAPT Doerry

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