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08CRDI Rebuild System, Diesel Fuel Injection Pump Tester

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37 COMMON RAIL INJECTOR TESTERTOTAL COMMON RAIL TESTER

The manufacture reserves the right to change the product specifications without notice and liability in order to upgrade the quality.

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Features (CRD-1000) Features (CRD-2000)• Diagnosis and Test of injectors installed in all common rail vehicles

such as Boshe, Delphi, Piezo and Denso• Reference data by injectors• Precision Test of Injectors

- Cranking injection - Main injection by Mode (IDLE, MIDDLE, HIGH, FULL) - Pilot injection - Leak test - Input data with unit of 1 for driving RPM, injection time, injection

number and rail pressure• Visual check of injection state• Reference data by injectors are supported as a graph - Comparative reading with ease and fast• Print test result - Guarantee customer's trust and high acceptance from clients• Easy to use• Temperature control system (maintain about 40) - automatic heating and cooling system• Self-Diagnosis• Input and change new data

• Diagnosis and Test of injectors installed in all domestic common rail vehicles (Such as Boche, Delphi, Piezo and Denso)

• Reference data by injector already installed• Manipulation of equipment is controlled by touch screen and manual

push button• Test low pressure pump in high pressure pump built in low pressure pump• Test of IMV(Inlet Metering Valve) of high pressure pump• Test of pressure leak of high pressure pump• Rail test• Precision test of injector• is good or bad with self-diagnosis function when malfunction occurs• Input and change new data

- Input and change of reference data for injectors of new type of engine - Input by using touch-screen and USB upgradable

• Safety cover equipped for user's safe

CRD-1000 CRD-2000

SpecificationModel CRD-1000 CRD-2000

Max pressure 1400bar 2000bar

R.P.M range 500 ~ 6,000 rpm 500 ~ 6,000 rpm

Window Display LCD Touch Screen LCD Color Touch Screen

Input power 380/220V, 50-60HZ 380/220V, 50-60HZ

Capacity of tank 10L 20L / Heating Cooling applied

Dimension 550 x 600 x 800mm 870 x 785 x 841mm

Weight(kg) 125kg 150 Kg

Table size 550 x 600 x 730mm 800 x 840 x 730 mm

Table Weight(kg) 40kg (3T Carbon steel sheet) 50kg (3T Carbon steel sheet)

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The manufacture reserves the right to change the product specifications without notice and liability in order to upgrade the quality.

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TOTAL COMMON RAIL SOLUTIONS /HIGH PRESSURE PUMP TESTER

SpecificationModel CRDI-3000 HPT-1000

Description CRDI multi test bench Common Rail High pressure pump tester

Drive System 220V/ 60Hz/ 3HP 220V/ 60Hz/ 3HP

Max. Pressure 2,500 bar 2,500 bar

Test Oil Allowance 10 liter 10 liter

Unit Dimensions 740(W)x780(L)x765(H) 740(W)x780(L)x765(H)

Unit Weight 155 Kg 155 Kg

Bench Dimensions 740(W)x780(L)x850(H) 740(W)x780(L)x850(H)

Bench Weight 80 Kg 80 Kg

CRD-3000 HPT-1000

Features (CRD-3000)1. Injector Test • High precision injector test2. High Pressure Pump Test• IMV Precision reaction test(Frequency selection by manufacturer)• Flow sensor measurement methods adopted• Automatic measuring method by high-pressure pump area(flow measurement)• Discharge to the oscillography, confidentiality, low pressure pump performance can be checked at a time.3. Common Rail Test• Diagnose Rail pressure control valve• Inspection for Pressure Leakage• Inspection for Pressure Sensor

39COMMON RAIL INJECTOR TESTER

SpecificationModel CRDI-100 CRDI-400

Pressure range 110 ~ 1,350 bar(Max 1,600bar) 100 ~ 1,350bar(Max 1,650bar)

Input power AC 220V, 50/60Hz, 1PH AC 220V, 50/60Hz, 1PH

High pressure CRDI high pressure pump is installed CRDI high pressure pump is installed

Dimensions 580x780x960 mm 580x450x1,300mm

Net Weight 80 Kg 70 Kg

The manufacture reserves the right to change the product specifications without notice and liability in order to upgrade the quality.

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CRDI-100 CRDI-400

Features (CRDI-100) Features (CRDI-400)• Test Injectors: Bosch, Delphi, Denso, Piezo, Siemens• Test Big truck(up to 25t) injectors• Pilot injection, Main Injection, Back-leak Testing• Equipped with automatic Cooling system• Testing for injection figures• Testing injection nozzle spray pattern• Using to High Pressure: 110 to 1,350 bar. (Max 1,600 bar)• Testing For Various Common Rail High Pressure• Automatic Memory( 5 Channel) & Testing function• Simulate Engine ECU Signals Driver• All Kind of Common Rail Simulation Testing• Drive Pulse, Pressure, Counter can be controlled• Rail pressure is adjusted in real time according to feedback of sensor• Application: Automotive repair(service) shop

• Test 4 injectors at the same time• Measures injection and leakage quantity• Test injectors in low / Medium / High pressure and Pilot• Automatic cooling system• Adjust rail pressure according to feed back from pressure

sensor(Accurate pressure)• Support repairing injectors• Easy to check measured quantity with LED lamps

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SpecificationModel DNCRT-COMBI. 1204

High Pressure pump drive motor AC 220V/380V/3PH/60HZ (control by inverter) 4 cylinders / 7.5KW (10HP)

Low pressure pump drive motor AC 220V/380V/3PH/60HZ 200W (1/3HP)

Low pressure pump Output pressure 0~7 kg/cm² Max. output flow 7 ℓ / min

Fuel tank 45 ℓ

Temperature control 0 ~ 100

Engine RPM 600 ~ 4,100 (600,650m,700 …4,100) Digit

High pressure pump RPM 0 ~ 4,000 (4 digit 0 ~9,999 rpm indication)

Dimensions (mm) 1,690mm(W)x 950mm(L)x 1,660mm(H)

Air compressorMotor capacity AC 220/380V 3ph 0.37kw(1/2HP)

Compressor 1HP

Air tankCapacity 40 ℓ

Pressure switch 10 kg/

The manufacture reserves the right to change the product specifications without notice and liability in order to upgrade the quality.

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DNCRT-COMBI. 1204

COMBINATION TESTER /COMMONRAIL TESTER & FUEL INJECTION PUMP TESTER

Features (DNCRT-COMBI. 1204)Common rail test• Testing for injector injection quantity • Testing for injection figures • Testing for injector injection returns• Testing for various high pressure pump discharge rate (Bosch, Delphi, Denso) • Testing for various common rail high pressure input • All kinds of common rail simulation testing • Injector automatic cleaning during testing (Option)• Injector cleaning during vehicle engine starting (Option)Diesel fuel injection pump test

The testing bench is a experimental equipment and it is used to repair and remove the defects of injection pump in diesel engine of automotive, marine, etc. It can control all kinds of diesel injection pump.

• Control test of the injection time• Timer angle test• Control test of the injection amount• Supply pressure and amount test of feed pump• Overflow amount test• Control test of each part• Air boost and pneumatic governor test• Rack position adjusting test(Digital rack scale)

Monitor control box• Display injection amount and common rail pressure by engine R.P.MStandard accessories & tools• DND-103W standard accessories 77kinds• High pressure pipe for high pressure pump and rail supply : 1 EA

(3 Ø x 8Ø x 600)• High pressure pipe for injector spray : 4EA (2 Ø x 6Ø x 600)• Zig for injector for Bosch, Delphi, Denso : 4 EA per each • Injector power connector : 2 sets• Pressure sensor connector : 1 EA• Ring bracket for Bosch H.P pump : 1 EA & connecting bracket for Bosch H.P

pump : 1EA• Ring bracket for Delphi H.P pump : 1 EA & connecting bracket for Delphi H.P

pump : 1EA• Ring bracket for Denso H.P pump : 1 EA & connecting bracket for Denso H.P

pump : 1EA• H.P pump mounting bracket : 1EA• Rotation safety cover : 1EA• Measuring glass : 150 cc (6EA), 32 cc (12EA)• T bolt (2EA) and others

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SpecificationItem DNCRT-206

High Pressure pump drive motorAC 220V/380V/3PH/60HZ (control by inverter)

4 cylinders / 5.5KW (7.5HP), 6 Cylinders (Optional)

Low pressure pump drive motor AC 220V/380V/3PH/60HZ 200W (1/3HP)

Low pressure pump Output pressure 0~7 kg/cm², Max. output flow 7 ℓ / min

Fuel tank 20 ℓ (working capacity 15 liters)

Temperature control 0 ~ 100

Measuring glass 150 cc (6 ea), 32cc (12 ea) - both sides

Stroke counter 0 ~ 1,050 turns

Engine RPM 600 ~ 4,100 (600,650m,700 …4,100) Digit

High pressure pump RPM 0 ~ 4,000 (4 digit 0 ~9999 rpm indication)

Low pressure analog gauge 100 Ø 6 kg/cm²

Low pressure regulator 0 ~ 6kg/cm² supply pressure control

High pressure analog gauge 100 Ø 2000 kg/cm²

High pressure regulator 0 ~ 2000 kg/cm²(2000 bar) pressure control

High pressure pump output measuring valve

Fuel cooling device 400 x 400 (mm)

Fuel filter for line 30 Mierons

Testing time setting timer 0 ~ 60 min

Test zig attach bed 220 x 35 x 600 (WxDxH) -T groove type

Dimensions Width 1,040mm, Length 1350mm, Height 1,750mm

The manufacture reserves the right to change the product specifications without notice and liability in order to upgrade the quality.

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DNCRT-206

COMMON RAIL SYSTEM TEST BENCH

Features (DNCRT-206)• Testing for injector injection quantity • Testing for injection figures • Testing for injector injection returns• Testing for various high pressure outputs (Bosch, Delphi, Denso)

• Testing for various common rail high pressure input • All kinds of common rail simulation testing • Injector automatic cleaning during testing (Option)• Injector cleaning during vehicle engine starting (Option)

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DIESEL FUEL INJECTION PUMP TESTER

SpecificationItem DND-103W

Drive MotorAC 220-380V/3Ph/ 50-60Hz, 4 pole induction motor(Control by inverter)15KW (20HP) 12 cylinders : DNE-103W / 11KW (15 HP) 12 cylinders : DND-103W7.5Kw ( 10HP) 10 cylinders : DNC-103W / 5.5Kw ( 7.5 HP) 8 cylinders : DNB-103W

Speed range 0 ~3600rpm, in both directions

Pump Motor AC 3ph 0.75 KW (1 HP) 4 pole induction motor

PumpMax output pressure 4.9MPA (Working pressure: 2.45MPA)

Max output flow 7.7ℓ/min Vane pump

Fuel Tank 45 liters working capacity

Temperature control Variable from 0 ~ 100˚C

Heater AC 220-380V, 1 KW PT 1” tank heater

Speed control Manual / Auto (It can be operate 9 steps in auto mode)

Glass 200cc and 45cc both sides

Stroke Counter 0, 100, 200 ~ 1,000 / 0, 150, 250... 1,050 turns

RPM Counter 4 digit 7 segment LED display (0-9999 rpm indication)

Air compressor Motor capacity AC 220/380V 3ph 0.37kw(1/2HP)

Compressor 1HP

Air tankCapacity 40 ℓ

Pressure switch 0.98MPA

Rack Scale 0 ~ 50mm with 0.05 mm

Packing Dimension 1,690 x 950 x1,660

Net weight 1,000kg

The manufacture reserves the right to change the product specifications without notice and liability in order to upgrade the quality.

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DND-103W

Features (DND-103W)• Three ranges of pressure regulator, 0~0.19MPA and 0~0.59MPA,

0~4.90MPA will provide more accurate pressure regulation. • The solenoid coil of rotary type pump can be driven through the power

supply of DC 12/24V inside of the test bench. • The driving shaft and the driven shaft are connected with a clutch.

while the driving motor keeps a certain speed, subsidiary action for test or maintenance can be done through clutch's ON-OFF function.

• The electrical breaker protects electric overload automatically.

• The fluorescent lamp behind the injector mount will give clear and accurate measurements of measuring cylinders.

• Injection pump mounting brackets consist of a plain bracket and a ring bracket.

• But any kind of injection pump can be attached through the combination of packing pieces and mounting ring.

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SpecificationModel DNGT-205

Drive motor AC 3Ø 220V 5HP, 0-3,000 RPM

F/O pump motor AC 3Ø 220V 1.5KW 4P PUMP

F/O pump Max. out put pressure 70 kg/ cm², 7.5 ℓ/Min

F/O tank capacity 38 ℓ

F/O heater AC 1Ø 220V PT 1” 2.5KW

L/O pump motor AC 3Ø 220V 0.4KW 4P, 7.5ℓ/Min. 16 kg/ cm²

L/O tank capacity 32 ℓ

L/O heater AC 1Ø 220V PT 1”? 1KW

CAM BOX operating device Drive motor (CAM exchange type)

Measuring cylinder 500 cc

F/O cooling device Solenoid automatic

F/O tank temperature controller PT 100Ω couple, 0-999 , 2 output controller

L/O tank temperature controller PT 100Ω couple, 0-999 , 1 output controller

F/O tank level alarm Alarm system

L/O tank level alarm Alarm system

Rotating meter Rotary encoder, 0 ~ 9,999,Digital display, Standard 1,050 RPM

Stroke meter 0 ~ 9,999 button & indicator,Standard 50 stroke

F/O supplying pressure gauge Ø110 x 15 kg/ cm²

L/O supplying pressure gauge Ø110 x 15 kg/ cm²

Dimensions (mm) 1,300 x 805 x 1,450 (h)

The manufacture reserves the right to change the product specifications without notice and liability in order to upgrade the quality.

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DNGT-205

CUMMINS INJECTOR TESTER / P. T. PUMP TESTER

DNPT-203

SpecificationType P.T Pump tester

Driving motor

The regular electric power 7.5 Kw

The regular voltage 220 V, 3Ø, 60Hz

The regular rotation 1,750 rpm

Control inverter

The regular electric power 7.5 KwFor R.P.M ControlThe regular voltage 220 V, 3Ø

The regular frequency 0-200Hz

D.C 12V/24V transe

Capacity 150 VA For open & shut pump fuel

Voltage 220 V

Output of power DC 12V/24V

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COMMON RAIL ADVANCED TEST & CLEANING SOLUTION

SpecificationItem CRT-3000T

Material Body: steel/ Movable wheel: rubber

Dimensions Stand: 570x505x920 mm / Tool box: 590x325x315mm

Net Weight Stand: 32kg / Tool box: 12kg

The manufacture reserves the right to change the product specifications without notice and liability in order to upgrade the quality.

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CRT-3000T

Features (CRT-3000T)• Diagnose common rail diesel system efficiently and accurately• Criteria of diagnosis using common rail test system• Impossible to start engine or engine stall while driving• Diagnosis procedure according to symptom• When the engine is not able to start:

1. Injector back leak test(Static test) 2. Low pressure pump test 3. High pressure pump test

• When the engine is able to start: 1. Injector back leak test(Dynamic test) 2. Low pressure pump test 3. High pressure pump test

• Newly upgraded test• New Piezo injector test• Piezo injector comparison test(Low pressure)• Piezo injector return, back leak test, injected-fuel-quantity test• To increased working efficiency for injector maintenance• Labor time reduced by valuable stand, Customer satisfaction and

vision effect• One stop injector test & cleaning• Ultrasonic cleaner(optional)

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The manufacture reserves the right to change the product specifications without notice and liability in order to upgrade the quality.

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COMMON RAIL INJECTOR UNIT TESTER /NOZZLE TESTER

Features (CRT-206S) Features (KE-1995)Features (CRT-3000)• Testing injection form• Measuring injection amount• Measuring return amount

• For all kinds of diesel vehicle and agriculture machine’s nozzle testing.

• No shaking needle at measuring.• Providing various using adaptor.• Measure exact pressure • Due to perfect process, possible to use semi-

permanently.• Easy to handle and use.

• Checking low pressure pump operation• Checking filter and fuel system• Checking injection pump operation• Checking the amount of injection back leak with

static and dynamic• Checking pressure control valve delivery pipe• Checking rail pressure sensor operation

SpecificationModel DNCRT-206S

Air pressure 4 ~ 7 bar

Fuel pressure 0 ~ 700 bar

Size 600 x 600 x 800(H) mm

Power 20

Accessory ListTool case Vacuum gauge

Rail plus(For Delphi) Gauge connection tube

Rail plug(For Bosch) Connection adapter with hose

Flask & Holder Connection adapter

Visible tube Fuel filter plug(For Delphi system)

Injection return adapter Adapter connector(For Bosch)

Injection return hose plug Adapter connector for Delphi new

Clean case Adapter connector for Delphi old

Dust cap Dummy resister

High pressure gauge One year warranty

Low pressure gauge Repair Manual(English): 1S

DNCRT-206S CRT-3000

KE-1995

SpecificationModel KE-1995

Dimensions 200 X 140 X 420 mm

Weight 5.5 kg

Fuel capacity Approx. 0.6 Liters

Input measuring instrument Max. 500 Kg / cm² , Min. 10 Kg / cm²

Accessory As standard