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3. Process Flow Measures
Problem1; Admission Flow
1. Marshall provides higher education to executives and receives about 1000 applications per month. The evaluation starts with a preliminary classification:
Group A: Applicants with desired recommendations, working experience, etc. (50% of the applicants)
Group B: Other applicants. (50% of the applicants) Applicants in group A will be further considered through
an advanced review. Applicants in group B will be rejected.
On average there were are 200 applications in the preliminary review stage, and 100 applications in the advanced review stage a) How long does group A spend in the application
process? b) How long does group B spend in the application
process? c) How long is the average process time?
2
3. Process Flow Measures
Admission Flow Chart
a) How long do the applicants spend in the preliminary stage?
RT=I T = I/R=200/1000 = 0.2 month Applicants spend 0.2(30) = 6 days in the first
stageApplicants from group B receive an answer in 6
days on average
1000
50%
50%
200
100
Reject Process
Accept Process
3
3. Process Flow Measures
Admission Flow
b) How long do the applicants from group A spend in the advanced review stage?I =100 , R = 1000(0.5) = 500TR= I T=I/R T= 100/500 = 0.2Applicants from group A spend 0.2(30) = 6
days on average in the advanced review stage.
Applicants from group A receive answer in 12 days (6 + 6) on average.
4
3. Process Flow Measures
Admission Flow
c) What is the average processing time? 0.5(6)+0.5(12) = 9 days Is there an alternative way to calculate the
average waiting time? Do it------
Little’s Law holds for complicated systems.
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3. Process Flow Measures
Problem 2
2. Bank XYZ receives 20 loan requests per hour on average. Each loan request goes through an initial processing stage, after which an “accept or reject” decision is made. Approximately 80% of the loans are accepted, and these require additional processing. Rejected loans require no additional processing. Suppose that on average 5 loans are in the initial processing stage, and 25 (accepted) loans are in the additional processing stage.
5
Reject
Accept 80%
20%
20 25
a)What is the average processing time required for a loan b)What is the average processing time required for a rejected
loan?c)What is the average processing time required for an
accepted loan (including the initial processing stage)?
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3. Process Flow Measures
Problem 2
a) What is the average processing time required for a loan request?R = 20 loans/hourI = 5+25 = 30 loansAverage processing time = Throughput TimeRT= I T = I/R = 30/20 = 1.5 hours
b) What is the average processing time required for a rejected loan?R = 20 loans/hourI = 5 loansAverage processing time = Throughput Time RT= I T = I/R = 5/20 = 0.25 hours
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3. Process Flow Measures
Problem 2
c) What is the average processing time required for an accepted loan (including the initial processing stage)?Initial Stage: As computed for rejected
applications the time for the initial process is T = I/R = 5/20 = 0.25 hours
Additional Processing Stage:R = 20 × 0.8 = 16 loans/hour, I = 25 loansT = I/R = 25/16 = 1.5625
Average Total Processing Time = = 0.25 + 1.5625 = 1.8125 hours
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3. Process Flow Measures
Problem 3
3. A call center employs 1000 agents. Every month 50 employees leave the company and 50 new employees are hired. a) How long on average does an agent work for this call center? Now suppose the cost of hiring and training a new agent is
$1000. The manager of this call center believes that increasing agents’ salary would keep them working longer term in the company. The manager wants to increase the average time that an agent works for the call center to 24 months, or 2 years.
b) If an agent works for the call center for 24 months on average, how much can the company save on hiring and training costs over a year? Hint: first determine the current annual cost for hiring and training, then determine the new annual cost for hiring and training.
c) How much the monthly salary of each agent can be increased?
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3. Process Flow Measures
Problem 3
1000 Agents
50/month 50/month
a) How long on average does an agent work for this call center?
R = 50 people/monthI = 1000 peopleAverage working time = Throughput Time
= I/R = 1000/50 = 20 months or 20/12 = 1.67 years
Suppose the cost of hiring and training a new agent is $1000. The manager of this call center believes that increasing agents’ salary would keep them working longer term in the company. The manager wants to increase the average time that an agent works for the call center to 24 months, or 2 years.
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3. Process Flow Measures
Problem 3
b) If an agent works for the call center for 24 months on average, how much can the company save on hiring and training costs over a year? Hint: first determine the current annual cost for hiring and training, then determine the new annual cost for hiring and training.
1000 Agents
?/month ?/month
2 years
1000 Agents
50/month 50/month
20 months
Current annual cost for hiring and training:Throughput Rate = 50 people/month = 600 people/yearAnnual hiring and training cost is 600 (1000) = $600,000
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3. Process Flow Measures
Problem 3
New annual cost for hiring and training:Average working time = Throughput Time = 24 months = 2 yearsThroughput Rate R= I/T = 1000 people / 2 years = 500 people/year 41.7 per month
Annual hiring and training cost is 500 (1000) = $500,000Annual saving on hiring and training cost is $600,000-
$500,000 = $100,000c) How much the monthly salary of each agent can be
increased?Average # of employees = 1000Annual saving on hiring and training cost = $100,000Monthly saving = $8,333.338333.33/1,000 = $8.33 per employee/month
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3. Process Flow Measures
Problem 4
4. Time Travelers Insurance Company (TTIS) processes 12,000 claims per year. The average processing time is 3 weeks. Assume 50 weeks per year. a) What is the average number of claims that are in
process?b) 50% of all the claims that TTIS receives are car
insurance claims, 10% motorcycle, 10% boat, and the remaining are house insurance claims. On average, there are, 300 car, 114 motorcycle, and 90 boat claims in process.
c) How long, on average, does it take to process a house insurance claim?
13
3. Process Flow Measures
Problem 4
a) What is the average number of claims that are in process?
R per week = 12,000/50 = 240 claims/week RT = I I = 240(3) = 720 claims waiting
50% of all the claims that TTIS receives are car insurance claims, 10% motorcycle, 10% boat, and the remaining are house insurance claims. On average, there are, 300 car, 114 motorcycle, and 90 boat claims in process. b) How long, on average, does it take to process a car insurance claim?
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3. Process Flow Measures
Problem 4
240
car0.5
0.1
0.1
0.3
motorcycle
boat
house
I = 300 carsR = 0.5(240) =120
claims/wkTR = I T(120) = 300T = 300/120= 2.5
weeksc) How long, on average, does it take to process a house insurance claim? Average # of claims in process = 720720–300 car–114 motorcycle–90 boat = 216Average # of claims for house: I = 216House claims are 1- 0.5-0.1-0.1 = 0.3 of all claimsR = 0.3(240) = 72 TR = I T = I/R T = 216/72= 3 weeks
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3. Process Flow Measures
Problem 5
5. Consider a roadside stand that sells fresh oranges, and fresh orange juice. Every hour, 40 customers arrive to the stand, and 60% purchase orange juice, while the remaining purchase oranges. Customers first purchase their items. Customers that purchased oranges leave immediately after purchasing their oranges. Any customer that ordered orange juice must wait while the juice is squeezed. There are 3 customers on average waiting to purchase either oranges or orange juice, and 1 customer on average waiting for orange juice to be squeezed. 4
0 3 10.6(40) = 24
How long on average must customers that purchase fresh
orange juice wait?
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3. Process Flow Measures
Problem 5
How long on average must customers that purchase fresh orange juice wait?
In the ordering processRT =I 40T = 3 T = 3/40 hours T = 60(3/40) = 4.5 minutesIn the juice squeezing processRT =I 24T = 1 T = 1/24 hours T = 60(1/24) = 2.5 minutesAverage waiting time = T = 4.5 + 2.5 = 7 minutes
40 3 1
24
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3. Process Flow Measures
Problem 6
6. A recent CSUN graduate has opened up a cold beverage stand “CSUN-Stop” in Venice Beach. She takes life easy and does a lot of surfing. It sounds crazy, but she only opens her store for 4 hours a day. She observes that on average there are 120 customers visiting the stand every day. She also observes that on average a customer stays about 6 minutes at the stand.
a) How many customers on average are waiting at “CSUN-Stop”?R = 120 in 4 hours R = 120/4 = 30 per hourR = 30/60 = 0.5 per minuteT = 6 minutesRT = I I = 0.5(6) = 3 customers are waiting
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3. Process Flow Measures
Problem 6
She is thinking about running a marketing campaign to boost the number of customers per day. She expects that the number of customers will increase to 240 per day after the campaign. She wants to keep the line short at the stand and hopes to have only 2 people waiting on the average. Thus, she decides to hire an assistant. b) What is the average time a customer will wait in
the system after all these changes?R = 240/(4hrs*60min) = 1 person/minuteI = 2Average time a customer will wait: T = I/R = 2/1 = 2 minutes
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3. Process Flow Measures
Problem 6
The business got a lot better after the marketing campaign and she ended up having about 360 customers visiting the stand every day. So, she decided to change the processes. She is now taking the orders and her assistant is filling the orders. They observe that there are about 2 people at the ordering station of the stand and 1 person at the filling station.
c) How long does a customer stay at the stand?R = 360/4 hours = 1.5 people/minuteI = 2 (ordering station) and 1 (filling station) = 3RT = I 1.5T = 3 T = 2 minutes
360/4hrs 2 1
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3. Process Flow Measures
Problem 6
A recent UCLA graduate has opened up a competing cold beverage stand “UCLA-Slurps”. The UCLA grad is not as efficient as the CSUN grad, so customers must stay an average of 15 minutes at “UCLA-Slurp”, as opposed to 6 minutes at the “CSUN-Stop”. Suppose there is an average of 3 customers at “UCLA-Slurps”. The total number of customers remains at 120, as it was before the marketing campaign. But now the 120 is divided between the “CSUN-Stop” and “UCLA-Slurps”. d) By how much has business at the “CSUN-Stop”
decreased?
First find how many customers “CSUN-Stop” is losing to “UCLA-Slurps”
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3. Process Flow Measures
Problem 6
At “UCLA-Slurps” we have I = 3 people and T = 15 minutesTR = I 15R = 3 R= 1/5 per minute R = 60(1/5) = 12
customers per hour or = 48 customers/dayBusiness at “CSUN-Stop” has decreased by 48
customers/dayThe new (lower) arrival rate to the “CSUN-Stop”?120-48 = 72 customers/daye) What is now the average number of customers
waiting at the “CSUN-Stop” if the flow time at CSUN-Stop remains 6 mins?R = 72/day = 72/(60min×4hrs) = 0.3/minuteT = 6 minutesRT = I I = 0.3(6) = 1.8 customers