Upload
bosko-lukavic
View
220
Download
0
Embed Size (px)
Citation preview
8/13/2019 1 ATI Stellram u INCIMA Dimenzije
1/8
Special Promotional Offer
A 90approach angle for accurate shoulder,slotting and pocket milling
Compact cutter design with cutting depthsof 0.335 for 9mm inserts or 0.433 for 12mminserts
Choice of body styles - coarse, medium &fine pitch
Complete radius range of inserts available
Through coolant for optimum evacuation
of chips
Complete range of insert geometries &grades available for machining a wide rangeof alloys
High metal removal capability & excellentsurface finish
7690VA09 & 12 PowerMill
Cutters
FREE Cutter Bodywith your Purchase of Inserts
See inside for complete detailsOffer valid until December 28th 2012
ata are typical and should not be construed as maximum or minimum values for specification or for final design.
ata on any particular piece of material may vary from those herein.ellram is a registered trademarks of ATI Stellram and affiliated companies. Copyright 2012 ATI Stellram.
FREE Cutter Body with your
purchase of Inserts
8/13/2019 1 ATI Stellram u INCIMA Dimenzije
2/8
Promotion 7690VA09Milling Cutters & Inserts
Weldon Shank
Shell Mill Fixation
Cylindrical Shank
Modular Head
Depth of Cut ap
Note: The cutter needs to be modified to use a radius larger than 0.047See later page for high density alloy cylindrical shanks for usewith modular heads
Inserts
# of Rq'd For
EDP # Part Number D L/H l2 d1 apmax Inserts Free Body
014869 C7690VA09WA.375R 0.375 2 .750 0.800 0.625 0.335 1 20
014870 C7690VA09WA.500R 0.500 2.900 1.000 0.625 0.335 1 20
014871 C7690VA09WA.625R 0.625 3 .100 1.190 0.625 0.335 2 20
014872 C7690VA09WA.750R 0.750 3 .400 1.370 0.750 0.335 3 30
014873 C7690VA09WA1.00R 1.000 3.900 1.600 1.000 0.335 4 30
014874 C7690VA09WA1.25R 1.250 3 .900 1.600 1.000 0.335 5 30
Inserts
# of Rq'd For
EDP # Part Number D L/H l2 d1 apmax Inserts Free Body
014866 C7690VA09 - A1.50R 1.50 1.26 - 0.50 0.335 6 30
014867 C7690VA09 - A2.00R 2.00 1.57 - 0.75 0.335 7 30
014868 C7690VA09 - A2.50R 2.50 1.57 - 0.75 0.335 8 30
Inserts
# of Rq'd ForEDP # Part Number D L/H l2 d1 apmax Inserts Free Body
031110 C7690VA09CA.625Z2R1.2 0.625 5.91 1.18 0.625 0.335 2 20
031111 C7690VA09CA.75Z2R1.6 0.750 7.09 1.57 0.750 0.335 2 30
031112 C7690VA09CA.75Z3R1.6 0.750 7.09 1.57 0.750 0.335 3 30
031113 C7690VA09CA1.00Z3R2.0 1.000 7.87 1.96 1.000 0.335 3 30
Inserts
# of Rq'd For
EDP # Part Number D L/H M d1 apmax Inserts Free Body
031119 A7690VA09SA.625Z2R1 0.625 1.00 M8 0.33 0.30 2 20
031120 A7690VA09SA.75Z3R1.4 0.750 1.40 M10 0.41 0.30 3 30
031121 A7690VA09SA1.00Z3R1.4 1.000 1.40 M12 0.49 0.30 3 30
031122 A7690VA09SA1.00Z4R1.4 1.000 1.40 M12 0.49 0.30 4 30
031123 A7690VA09SA1.25Z5R1.4 1.250 1.40 M16 0.67 0.30 5 30
C7690VA09 Weldon Shank
Dimensions (inch)
Dimensions (inch)
Dimensions (inch)
C7690VA09 Shell Mill Fixation
C7690VA09 Cylindrical Shank
C7690VA09 Modular Head / Screw-On
Dimensions (inch)
8/13/2019 1 ATI Stellram u INCIMA Dimenzije
3/8
Promotion 7690VA09Milling Cutters & Inserts
ADET 09 - 4
ADKT 09 - 4
ADET 09 - 4
Roughing Semi-Finishing Finishing
EDP # Part Number Grade q qq qqq d l s r hm min031092 ADET0903PDSR-42 X500 tt tt 0.250 0.362 0.125 Facet 0.0039
031093 ADET0903PDSR-42 SP6519 t t 0.250 0.362 0.125 Facet 0.0039
031076 ADET090308SR-42 X500 tt tt 0.250 0.362 0.125 0.031 0.0039
031075 ADET090308SR-42 SP6519 t t 0.250 0.362 0.125 0.031 0.0039
024913 ADET090310SR-42 X500 tt tt 0.250 0.362 0.125 0.040 0.0039
031094 ADET090310SR-42 SP6519 t t 0.250 0.362 0.125 0.040 0.0039
031095 ADET090312SR-42 X500 tt tt 0.250 0.362 0.125 0.047 0.0039031096 ADET090312SR-42 SP6519 t t 0.250 0.362 0.125 0.047 0.0039
030942 ADET090316SR-42 X500 tt tt 0.250 0.362 0.125 0.063 0.0039
030980 ADET090316SR-42 SP6519 t t 0.250 0.362 0.125 0.063 0.0039
031097 ADET090320SR-42 X500 tt tt 0.250 0.362 0.125 0.079 0.0039
031098 ADET090320SR-42 SP6519 t t 0.250 0.362 0.125 0.079 0.0039
031099 ADET090324SR-42 X500 tt tt 0.250 0.362 0.125 0.094 0.0039
031100 ADET090324SR-42 SP6519 t t 0.250 0.362 0.125 0.094 0.0039
031101 ADET090330SR-42 X500 t t 0.250 0.362 0.125 0.118 0.0039
031102 ADET090330SR-42 SP6519 tt tt 0.250 0.362 0.125 0.118 0.0039031103 ADET090332SR-42 X500 t t 0.250 0.362 0.125 0.125 0.0039
031104 ADET090332SR-42 SP6519 tt tt 0.250 0.362 0.125 0.125 0.0039
024916 ADET0903PDFR-441 GH1 t t t 0.250 0.362 0.125 Facet 0.0012
015150 ADKT0903PDER-43 X500 tt 0.250 0.362 0.138 Facet 0.0020
031463 ADKT0903PDER-43 SP6519 ttt ttt 0.250 0.362 0.138 Facet 0.0020
017286 ADKT0903PDER-43 MP91M tt t t 0.250 0.362 0.138 Facet 0.0020
Dimensions (inch)Application & Material
8/13/2019 1 ATI Stellram u INCIMA Dimenzije
4/8
Weldon Shank
Shell Mill Fixation
Cylindrical Shank
Depth of Cut ap
Weldon Shank
Promotion 7690VA12Milling Cutters & Inserts
Note: The cutter needs to be modified to use a radius larger than 0.063See later page for high density alloy cylindrical shanks for usewith modular heads
Inserts
# of Rq'd ForEDP # Part Number D L/H l2 d1 apmax Inserts Free Body
027935 C7690VA12WA.750Z02R1.37 0.75 3.40 1.37 0.750 0.433 2 30
027936 C7690VA12WA1.00Z02R1.60 1.00 3.90 1.60 1.000 0.433 2 30
027937 C7690VA12WA1.25Z03R1.60 1.25 3.90 1.60 1.250 0.433 3 30
027938 C7690VA12WA1.50Z04R2.03 1.50 4.33 2.03 1.500 0.433 4 30
Inserts
# of Rq'd For
EDP # Part Number D L/H l2 d1 apmax Inserts Free Body
027939 C7690VA12WA1.00Z03R1.60 1.00 3.90 1.60 1.00 0.433 3 30
027940 C7690VA12WA1.25Z04R1.60 1.25 3.90 1.60 1.25 0.433 4 30
027941 C7690VA12WA1.50Z05R2.03 1.50 4.33 2.03 1.25 0.433 5 30
Inserts
# of Rq'd For
EDP # Part Number D L/H l2 d1 apmax Inserts Free Body
027945 C7690VA12-A1.50Z04R 1.500 1.26 - 0.500 0.433 4 30
027946 C7690VA12-A2.00Z5R 2.000 1.57 - 0.750 0.433 5 30
027947 C7690VA12-A2.50Z06R 2.500 1.57 - 0.750 0.433 6 40
027948 C7690VA12-A3.00Z07R 2.500 1.97 - 1.000 0.433 7 40
Inserts
# of Rq'd For
EDP # Part Number D L/H l2 d1 apmax Inserts Free Body
027949 C7690VA12-A1.50Z5R 1.500 1.26 - 0.50 0.433 5 30
027950 C7690VA12-A2.00Z6R 2.000 1.57 - 0.75 0.433 6 30
027951 C7690VA12-A2.50Z8R 2.500 1.57 - 0.75 0.433 8 40
027952 C7690VA12-A3.00Z9R 2.500 1.97 - 1.00 0.433 9 40
Inserts
# of Rq'd For
EDP # Part Number D L/H l2 d1 apmax Inserts Free Body
031457 C7690VA12CA.75Z2R1.6 0.75 7.09 1.57 0.75 0.433 2 30
031458 C7690VA12CA1.00Z2R2.0 1.00 8.05 1.97 1.00 0.433 2 30
031459 C7690VA12CA1.00Z3R2.0 1.00 8.05 1.97 1.00 0.433 3 30
031460 C7690VA12CA1.25Z3R2.7 1.25 9.84 2.76 1.25 0.433 3 30
031461 C7690VA12CA1.25Z4R2.7 1.25 9.84 2.76 1.25 0.433 4 30
Inserts
# of Rq'd For
EDP # Part Number D L/H M d1 apmax Inserts Free Body
030996 A7690VA12SA.75Z2R1.4 0.75 1.377 M10 0.413 0.433 2 30
031200 A7690VA12SA1.00Z2R1.4 1.00 1.377 M12 0.492 0.433 2 30
031201 A7690VA12SA1.00Z3R1.4 1.00 1.377 M12 0.492 0.433 3 30
031202 A7690VA12SA1.25Z3R1.7 1.25 1.250 M16 0.669 0.433 3 30
031181 A7690VA12SA1.25Z4R1.7 1.25 1.250 M16 0.669 0.433 4 30
Dimensions (inch)
C7690VA12 Weldon Shank Coarse Pitch
C7690VA12 Weldon Shank Fine Pitch
C7690VA12 Shell Mill Fixation Coarse Pitch
Dimensions (inch)
C7690VA12 Modular Head / Screw-On
Dimensions (inch)
Dimensions (inch)
Dimensions (inch)
C7690VA12 Shell Mill Fixation Fine Pitch
C7690VA12 Cylindrical Shank
Dimensions (inch)
8/13/2019 1 ATI Stellram u INCIMA Dimenzije
5/8
Promotion 7690VA12Milling Cutters & Inserts
Roughing Semi-Finishing Finishing
EDP # Part Number Grade q qq qqq d l s r hm min
030807 ADET12T3PDER-48 X500 tt tt 0.309 0.500 0.156 Facet 0.0016030770 ADET12T3PDER-48 SP6519 t t 0.309 0.500 0.156 Facet 0.0016030856 ADET12T308ER-48 X500 tt tt 0.309 0.500 0.156 0.031 0.0016030857 ADET12T308ER-48 SP6519 t t 0.309 0.500 0.156 0.031 0.0016030808 ADET12T312ER-48 X500 tt tt 0.309 0.500 0.156 0.047 0.0016030800 ADET12T312ER-48 SP6519 t t 0.309 0.500 0.156 0.047 0.0016030809 ADET12T316ER-48 X500 tt tt 0.309 0.500 0.156 0.063 0.0016030771 ADET12T316ER-48 SP6519 t t 0.309 0.500 0.156 0.063 0.0016030908 ADET12T320ER-48 X500 tt tt 0.309 0.500 0.156 0.079 0.0016030909 ADET12T320ER-48 SP6519 t t 0.309 0.500 0.156 0.079 0.0016030858 ADET12T324ER-48 X500 tt tt 0.309 0.500 0.156 0.094 0.0016030859 ADET12T324ER-48 SP6519 t t 0.309 0.500 0.156 0.094 0.0016030910 ADET12T330ER-48 X500 tt tt 0.309 0.500 0.156 0.118 0.0016030911 ADET12T330ER-48 SP6519 t t 0.309 0.500 0.156 0.118 0.0016030810 ADET12T332ER-48 X500 tt tt 0.309 0.500 0.156 0.125 0.0016030772 ADET12T332ER-48 SP6519 t t 0.309 0.500 0.156 0.125 0.0016030912 ADET12T340ER-48 X500 tt tt 0.309 0.500 0.156 0.157 0.0016030913 ADET12T340ER-48 SP6519 t t 0.309 0.500 0.156 0.157 0.0016
Application & Material Dimensions (inch)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade q qq qqq
d l s r h
m min029098 ADGT12T3PDFR-721 GH1 t t t 0.309 0.500 0.156 Facet 0.0010
Application & MaterialDimensions (inch)
8/13/2019 1 ATI Stellram u INCIMA Dimenzije
6/8
Promotion 7690VA12Milling Cutters & Inserts
Roughing Semi-Finishing Finishing
EDP # Part Number Grade q qq qqq d l s r hm min
027913 ADKT12T3PDER-45 X500 t 0.309 0.500 0.156 Facet 0.0020031514 ADKT12T3PDER-45 SP6519 t t 0.309 0.500 0.156 Facet 0.0020027915 ADKT12T3PDER-45 MP91M t t t 0.309 0.500 0.156 Facet 0.0020027916 ADKT12T3PDER-45 SC3025 t t t 0.309 0.500 0.156 Facet 0.0020
App lication & MaterialDimensions (inch)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade q qq qqq d l s r hm mi029327 ADHT12T3PDER-46 X500 ttt 0.309 0.500 0.156 Facet 0.002031525 ADHT12T3PDER-46 SP6519 t t 0.309 0.500 0.156 Facet 0.002029329 ADHT12T308ER-46 X500 ttt 0.309 0.500 0.156 0.031 0.002030406 ADHT12T308ER-46 X700 tt tt 0.309 0.500 0.156 0.031 0.002031526 ADHT12T308ER-46 SP6519 t t 0.309 0.500 0.156 0.031 0.002029331 ADHT12T316ER-46 X500 ttt 0.309 0.500 0.156 0.063 0.002030407 ADHT12T316ER-46 X700 tt tt 0.309 0.500 0.156 0.063 0.002031527 ADHT12T316ER-46 SP6519 tt tt 0.309 0.500 0.156 0.063 0.002029337 ADHT12T320ER-46 X500 ttt 0.309 0.500 0.156 0.079 0.002030408 ADHT12T320ER-46 X700 tt tt 0.309 0.500 0.156 0.079 0.002031530 ADHT12T320ER-46 SP6519 tt tt 0.309 0.500 0.156 0.079 0.002029333 ADHT12T324ER-46 X500 ttt 0.309 0.500 0.156 0.094 0.002031528 ADHT12T324ER-46 SP6519 t t 0.309 0.500 0.156 0.094 0.002029339 ADHT12T330ER-46 X500 ttt 0.309 0.500 0.156 0.118 0.002031531 ADHT12T330ER-46 SP6519 tt tt 0.309 0.500 0.156 0.118 0.002029036 ADHT12T332ER-46 X500 ttt 0.309 0.500 0.156 0.125 0.002031515 ADHT12T332ER-46 SP6519 tt tt 0.309 0.500 0.156 0.125 0.002030409 ADHT12T332ER-46 X700 tt tt 0.309 0.500 0.156 0.125 0.002029335 ADHT12T340ER-46 X500 ttt 0.309 0.500 0.156 0.157 0.002031529 ADHT12T340ER-46 SP6519 tt tt 0.309 0.500 0.156 0.157 0.002
Application & MaterialDimensions (inch)
8/13/2019 1 ATI Stellram u INCIMA Dimenzije
7/8
Promotion 7690VA09 & 12Milling Cutters & Inserts
Material: Titanium ATI 6-4 (Ti6Al-4V)Cutter: C7690VA12WA1.25Z04R1.6Inserts: ADET12T308ER-48 X500Component: Aerospace
Competitor
D = 1.25Z = 4Vc = 90 sfm
n = 275 rpmFz = 0.002 iptFn = 2.2 ipmAp = 0.090Ac = 0.750MMR = 0.15 in3/Min2 Pcs Machined / Edge
Case Study 7690VA12
ATI Stellram
D = 1.25Z = 4Vc = 150 sfm
n = 458 rpmFz = 0.005 iptFn = 9.16 ipmAp = 0.150Ac = 0.750MMR = 1.03 in3/Min10 Pcs Machined / Edge
Customerachieves a
500%improvementresulting in
an annualcost savingsof $10,500!
Material: 400 Series Stainless SteelCutter: C7690VA09WA.625RInserts: ADET090316SR-42 SP6519Component: Turbine Blade
Competitor
D = 0.625Z = 2Vc = 736 sfmn = 4,500 rpm
Fz = 0.010 iptFn = 90 ipmAp = 0.020Ac = 0.420MMR = .756 in3/Min4 - 5 Pcs Machined / Edge
Case Study 7690VA09
ATI Stellram
D = 0.625Z = 2Vc = 736 sfmn = 4,500 rpm
Fz = 0.010 iptFn = 90 ipmAp = 0.020Ac = 0.420MMR = .756 in3/Min7 - 8 Pcs Machined / Edge
Customer achieves an average166% improvement!
Cylindrical Shanks in anti-vibration high density alloy
(with through coolant)
EDP # Part Number L L1 D2 D D1 M
030641 M-13-M8-CA.625-3.543 3.543 1.600 0.625 0.512 0.335 M8
030642 M-13-M8-CA.625-4.331 4.331 2.500 0.625 0.512 0.335 M8
030643 M-13-M8-CA.625-5.118 5.118 3.000 0.625 0.512 0.335 M8
030644 M-13-M8-CA.625-6.693 6.693 4.750 0.625 0.512 0.335 M8
030645 M-18-M10-CA.750-4.331 4.331 2.500 0.750 0.709 0.413 M10
030646 M-18-M10-CA.750-5.118 5.118 3.000 0.750 0.709 0.413 M10
030647 M-18-M10-CA.750-6.693 6.693 4.750 0.750 0.709 0.413 M10
030648 M-21-M12-CA1-5.157 5.157 3.000 1.000 0.827 0.492 M12
030649 M-21-M12-CA1-6.142 6.142 4.000 1.000 0.827 0.492 M12
030650 M-21-M12-CA1-7.126 7.126 5.000 1.000 0.827 0.492 M12
030651 M-21-M12-CA1-8.110 8.110 6.000 1.000 0.827 0.492 M12
030652 M-21-M12-CA1-9.094 9.094 7.000 1.000 0.827 0.492 M12
030653 M-29-M16-CA1.25-6.3 6.300 4.000 1.250 1.411 0.669 M16
030654 M-29-M16-CA1.25-8.27 8.268 6.000 1.250 1.411 0.669 M16
030655 M-29-M16-CA1.25-10.2 10.236 8.000 1.250 1.411 0.669 M16
030656 M-29-M16-CA1.25-12.2 12.205 10.000 1.250 1.411 0.669 M16
Dimensions (Inch)
8/13/2019 1 ATI Stellram u INCIMA Dimenzije
8/8
Promotion 7690VA09 & 12Milling Cutters & Inserts
Data are typical and should not be construed as maximum or minimum values for specification or for final design.Data on any particular piece of material may vary from those herein.
1 Teledyne Place Customer Order Phone: 800-232-
LaVergne, TN 37086 USA Customer Order Fax: 800-223-22
www.ATImetals.com
7690VA09 Feed fz(inch/tooth)
Geometry Grade
Unalloyed
Steel
min - max
Alloyed
Steel
min - max
Stainless Steel
min - max
Stainless Steel
Refractory PH
min - max
Grey Iron
min - max
Spheroidal-
Ductile Iron
min - max
Malleable
Iron
min - max
Aluminum &
Alloys 16% Si
min - max
HTA Iron
Based Alloys
min - max
HTA Cobalt
Based Alloys
min - max
HTA Nickel
Based Alloys
min - max
HTA Titanium
Based Alloys
min - max
Hard Steel
>1400 N/mm2
>44HRC
min - max
Chilled Cast
Iron
>1400 N/mm2
min - max
SR-42 X500 0.002 - 0.006 0.002 - 0.005 0.002 - 0.005 0.002 - 0.005 0.002 - 0.005 0.002 - 0.006
SR-42 SP6519 0.002 - 0.005 0.002 - 0.004
FR-441 GH1 0.001 - 0.006 0.001 - 0.005
ER-43 X500 0.002 - 0.004
ER-43 SP6519 0.002 - 0.005 0.002 - 0.004 0.002 - 0.006 0.002 - 0.006 0.002 - 0.006 0.002 - 0.003 0.002 - 0.003 0.002 - 0.003 0.002 - 0.004
ER-43 MP91M 0.002 - 0.006 0.002 - 0.006 0.002 - 0.006 0.002 - 0.006
Geometry Grade
Unalloyed
Steel
min - max
Alloyed
Steel
min - max
Stainless Steel
min - max
Stainless Steel
Refractory PH
min - max
Grey Iron
min - max
Spheroidal-
Ductile Iron
min - max
Malleable
Iron
min - max
Aluminum &
Alloys 16% Si
min - max
HTA Iron
Based Alloys
min - max
HTA Cobalt
Based Alloys
min - max
HTA Nickel
Based Alloys
min - max
HTA Titanium
Based Alloys
min - max
Hard Steel
>1400
N/mm2
>44HRC
min - max
Chilled Cast
Iron
>1400
N/mm2
min - max
ER-48 X500 0.002 - 0.007 0.002 - 0.004 0.002 - 0.004 0.002 - 0.004 0.002 - 0.006
ER-4 8 SP 65 19 0.002 - 0.005
FR-721 GH1 0.002 - 0.008 0.002 - 0.007
ER-46 X500 0.002 - 0.007 0.002 - 0.006 0.002 - 0.004 0.002 - 0.004 0.002 - 0.004 0.002 - 0.006
ER-46 X700 0.002 - 0.006 0.002 - 0.003 0.002 - 0.004 0.002 - 0.004 0.002 - 0.005
ER-4 6 SP 65 19 0.002 - 0.006
ER-45 X500 0.003 - 0.009
ER-4 5 SP 65 19 0.003 - 0.009
ER-4 5 MP 91 M 0.003 - 0.009
ER-4 5 SC3 02 5 0.003 - 0.006 0.003 - 0.006 0.003 - 0.006
7690VA12 Feed fz(inch/tooth)
- +
44HRC
Chilled Cast Iron
>1400 N/mm2
7690VA Series Cutting Speeds
Speed vc (feet/min)
Coolant RecommendationCVD
X Grade
PVD
X GradePVD Standard
CVD
StandardCVD Standard
Uncoated
Micrograin
Recommended Possible X500 X700 SP6519 MP91M SC3025
P
Unalloyed Steel 425 - 970
GH1
375 - 855
460 - 1,130
395 - 1,000
Alloyed Steel l
330 - 690
260 - 675 l
330 - 755
245 - 525 245 - 575l
345 - 885
M Stainless Steel
165 - 330 165 - 360 165 - 425
l375 - 885
l375 - 820
l375 - 855
330 - 720 345 - 755 345 - 770
K Cast Iron
165 - 360
375 - 935 l
460 - 970
360 - 785 l
475 - 1200
l
490 - 1295
N Aluminium & Alloys
395 - 1100
330 - 720 345 - 855 345 - 900
970 - 8,005l
SHigh
Temperature
Alloysl
1,310 - 10,005
75 - 160
l
75 - 170
l80 - 170 80 - 175
75 - 180
80 - 180
70 - 145 70 - 150 70 - 160
H Hard Materials
115 - 240 120 - 250 120 - 260
Wear Resistence
Speed (Min. - Max.)