1. Cell Adhesion Study

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    Final Project

    ME 381 Fall 2006 Espinosa

    Cell Adhesion Study Using MEMS and Digital Image Correlation

    Keith Gall

    Matt Schwabauer

    Tareef Jafferi

    Abstract:

    Cell adhesion is an important area of research. Evaluating the mechanisms responsible

    for cell adhesion could lead to dramatic developments in nearly all fields of medicine and

    biology including cellular biology, drug delivery, and disease treatment. The following

    paper describes new techniques formulated to study cell adhesion. Many current

    techniques exist, but they have shortcomings. The proposed work addresses many of the

    issues left unresolved by the existing methods. Furthermore, the proposed work will

    reveal the mechanics responsible for cellular adhesion at a much greater resolution then

    previously available. The following study builds upon existing technology by combining

    the use of MEMS devices and Digital Image Correlation (DIC) in a creative new

    approach. More specifically, the study will introduce a newly developed MEMS tensile

    testing device that utilizes DIC to map 2-D strain fields within a cell, and adhesive layer

    during applied static and oscillatory loading.

    Introduction:

    Advancements in MEMS (Microelectromechanical Systems), predominantly in

    the past decade, have led to dramatic improvements in our everyday lives. Miniature

    accelerometers detect crashes and activate airbags in our cars, miniature gyroscopes have

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    improved the accuracy and reliability of control systems, and pressure sensors alert

    drivers when their tires are getting low. The everyday practicality of these inventions is

    obvious, yet these designs barely scrape the surface of possibilities for MEMS devices.

    One of the most important and rapidly advancing areas of MEMS research is in

    the field of medicine. Every day, with the help of MEMS devices, Scientists are

    unlocking more secrets of the building blocks of life, cells. Just one of many important

    properties of cells is adhesion. This is the attraction of a cell to any surface: similar or

    dissimilar cells, proteins, fats, etc. Cell Adhesion can best be tested similar to the tensile

    strength of other materials. Better yet, a dynamic testing machine can allow cyclic

    loading, independent force of deformation, and adaptability for testing of various cells

    connected to the device via any number of surfaces.

    Many current testing devices monitor the critical parameters. Some studies even

    use digital image correlation to monitor the deformation of microfabricated, support

    pillars as the cell attempts to crawl across a surface. Other studies utilize a flat substrate

    embedded with fluorescent nano-particles, then uses DIC to monitor the substrate

    deformation as the cell attempts to crawl. However, in the proposed study a MEMS

    device with two flat platforms being pulled apart by comb drives serves to introduce a

    deformation and apply load to the bonded cell. By introducing the force, rather than just

    observing cell crawl, this study can investigate a variety of parameters previously

    unavailable. The device can pull an adhesively bonded cell in tension until failure to

    reveal fracture properties. Additionally, the comb drives can apply oscillatory loading to

    simulate real life conditions of a cell. Last, to quantify the deformation fields within the

    cell, fluorescent nano-particles will be embedded in a substrate on the surface of the

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    paddle-like tensile plates. This will allow DIC techniques to calculate 2-D strain fields as

    the cell is being pulled in tension. Fluorescent nano-particles will also be embedded in

    the cell itself to monitor deformation of the cellular structure.

    Concept:

    Our device will resemble a large-scale mechanical tensile testing machine in operation.

    The forces will be applied unilaterally by two comb drives, one on each side. The

    cantilevered test rods will each be supported by two bending beams, which will provide a

    greater resistive force against the drive force. The cell will be loaded across two plates

    coated in a deformable substrate and functionalized surface to promote adhesion. The

    type of functionalization could vary depending on the type of cell being analyzed.

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    Upon actuation of the comb drives, the plates will pull apart causing the cell to

    deform. The clinging force of the cell to the protein will cause a shear deformation

    within the substrate. The deformation within the cell will reflect both a normal and shear

    stress.

    The 2D deformations will be tracked using Digital Image Correlation.

    Nanoparticles will be imbedded in the substrate in a random pattern and a camera will

    monitor their movement. The cell itself will be stained in a random pattern so that the

    membrane evolution can be monitored as well.

    The device allows for various testing methods. The device can simply pull the

    cell to failure, by applying a controlled voltage in the comb drive. Also, the device can

    create cyclic loading conditions, in which the dynamic response over time is observed.

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    This will provide very valuable insight into cell membrane properties previously

    untested.

    Digital Image Correlation

    The method commonly referred to as Digital Image Correlation can has proven to

    be a reliable, and flexible, tool for making displacement measurements. In general, the

    DIC method tracks the location of points from a reference image and compares them to

    the location of those same points in a new deformed image. To understand the DIC

    technique, one must realize that a grayscale digital image is simply a 2-D array of values.

    Each pixel represents a location in 2-D space and the value represents brightness or

    intensity. However, since a single pixel location and value is not unique, DIC must track

    a small subset of pixel values. At the core of the DIC technique then is a correlation

    function that grades candidate subsets and displacements based on how closely it matches

    the original subset. The most common correlation function is the Sum of Squared

    Differences. Furthermore, since in real experiments displacements are not always 1 full

    pixel, interpolation schemes are utilized. Cubic Polynomial, Cubic B-spline, and Quintic

    B-spline interpolation functions are frequently used with higher order methods being

    slower but generally more accurate.

    C(x ,y , u,v ) = (I(x + i,y + j ) I* (i, j= n / 2

    n / 2

    x + u + i,y + v + j )) 2Pixel coord., reference image

    Correlation

    function

    Displacement

    n: subset size(5x5)

    Image before motionImage aftermotion

    Pixel value at (x+u+i; y+v+j)Pixel value at (x+i; y+j)

    Sum of Squared Differences Correlation Function

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    In this proposed series of experiments DIC will be utilized to track the location of

    landmarks on within cell substructure. By treating the cell with certain chemicals,

    particular areas of interest within a cell can be made to fluoresce. The type of chemical

    staining depends on the type of cell, but has been successfully used in many recent cell

    studies. In addition to using DIC to track cell deformation, this study will use fluorescent

    beads embedded in a deformable substrate to track the cells adhesive response to

    externally applied forces. The cell will be placed on two platens each composed of a

    surface layer of polyacrylimide. This substrate will contain fluorescent beads that can be

    tracked using DIC techniques. In this manner, the response of both the adhesive

    properties of the cell and the cell substructure can be monitored during testing. By using

    the fluorescent markers that emit a different wavelength of light, the DIC tracking

    method can differentiate adhesive response of the substrate from the internal response of

    the deforming stained cell.

    Device Design Considerations:

    An important design constraint is to use a comb drive to apply force on the

    system. The comb drive allows for rapid (or slow) cyclic loading with ease. We were

    initially concerned that it would not provide a large enough displacement to deform the

    cell, however, this is not the case. This was our only major concern and was a reason we

    considered the nanotractor, however the nanotractor is not as effective in cyclic loading.

    It was determined that the maximum force of our device is 1.7 microNewtons

    which is enough to separate a cell connected at around 40 points. This was determined

    from the sum of the forces

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    And then breaking down the comb and beam forces

    This was all determined assuming that were using a structure made of Silicon.

    This determines the stiffness, and is a variable we could change to fit different design

    parameters. We could also modify the size or number of comb drives to create a larger

    pulling force; the number of bent beams can also vary. All these features make the

    design adaptable for a variety of conditions.

    This design allows for a variety of tests to be run. We can run both static and

    dynamic tests. Running an static could allow us to get a 3d perspective as it gives us time

    to take capture images through the z-axis. In a dynamic test we can vary the frequency,

    force, etc. All of these tests can either be stress controlled or strain controlled.

    Like all sensitive testing equipment, our device should be calibrated. This can be

    done using soft polymers or gels that will behave mechanically similar to cells. This will

    allow us an easy way to run tests and generate a consistent baseline behavior. Because

    our device is powered by a comb drive, we can apply a negative voltage to press the

    plates together. This would allow the cell to be securely mounted on the substrate and

    prevent the cell from crawling down the sides of the test platens.

    Freaction = Fcomb Fbeam

    F1comb =V2

    2

    w

    z

    = 3.53x10

    9N Fbeam = Ktotal gap

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    (e)

    (f)

    (g)

    (a

    (b)

    (c)

    (d)

    Figure 1. Cross sectional diagrams

    of comb drive fabrication

    Fabrication

    The fabrication for the cell adhesion study device is

    based on fundamental techniques used in general

    MEMs fabrication. For the simplification of describing

    the fabrication process, the process has been divided

    into two distinct parts: the construction of the comb

    drives and the construction of the cell platform and

    support beams.

    Fabrication of the Comb-drives

    To begin, copper is deposited on the glass substrate by

    E-beam evaporation method (Fig. 1.a). A photoresist

    (PR) is the coated on the copper layer and is patterned

    as the etching mask of the copper (Fig. 2). The pole

    layer of copper is patterned using wet etching

    techniques in FeCl3etching solutions (Fig. 1.b). After

    completing this step, Polyimide (PI) is spun as a

    sacrificial layer and an anchor is defined. The PI is

    cured at 150C to endure the next processing steps (Fig

    1.c) (Mask for patterning displayed in Fig. 2). A seed

    layer of Ti/Cu (300 angstroms/ 500 angstroms) for

    electroplating Ni is deposited on the sacrificial layer (Fig 1.d). After depositing the seed

    layer, a thick photoresist is spun and the comb is defined (Fig. 1.e). Ni is then deposited

    for the finger layer by electroplating (Fig. 1.f). After this process, the seed layer of Ti/Cu

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    Figure 2. (left) Mask 1, (right) Mask 2

    (300 angstroms/500 angstroms) is etched by wet etching techniques in thin nitric acid and

    Ti etching solution after stripping the photoresist with the use of acetone. The final

    release step is performed by O2plasma dry etching

    (Fig 1.g).

    Fabrication of the Platform and Beams

    The second part of our device, following the

    comb-drives previously discussed, is the

    platform in which the cell would sit as well as

    the structural beams supporting the MEMs

    system. Ni deposition and patterning is

    conducted using Mask 3 (Fig. 4). After this

    process, a Polyimide (PI) sacrificial layer is

    coated and patterned. A layer of photoresist is

    then spun, patterned using Mask 4 (Fig. 4), and

    Ti/Au e-beam deposition and lift off is

    Figure 3. Cross sectional diagrams of

    cell platform and beam fabrication

    (a)

    (b)

    (c)

    (d)

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    Figure 4. (left) Mask 3, (right) Mask 4

    Figure 5. Mask 5 for the use of spin

    coating a polymer on cell platform

    conducted. After completion of this metal deposition, the sacrificial layer is removed

    using O2plasma dry etching.

    After the fabrication of the comb-drive as well as the cell platform and supporting beams,

    a layer of polymer (varying depending on type of cell) can be spin coated using Mask 5

    (Fig. 5) onto the platform. After the addition of the polymer to the cell platform, the

    MEMs device is ready for cell placement and

    adhesion tests.

    Conclusions

    By utilizing Digital Image Correlation

    techniques this study aims to gather accurate data

    on the mechanical response of cell structures. The

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    design of a comb-driven MEMS test device will allow for a variety of experimental

    parameters to be investigated. The simple design is based on many existing technologies

    (comb drives, DIC) but combines them in a creative way that will allow for flexibility of

    experimental variables. Overall, cell studies like the one proposed here, will prove to

    contribute greatly to the understanding of many biological processes.