1 INSITE 7.1 Overview Copyright © 1997-2008 Cummins, Inc. All Rights Reserved

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INSITE 7.1 Overview

Copyright © 1997-2008 Cummins, Inc.All Rights Reserved.

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Agenda

INSITE 7.1 -- What’s New

Features of INSITE: Installation/Auto RunTool SecurityStart UpTools OptionsECM SecurityUser ManagerConnectionsFaultsOBD Fault CodesData Monitor/LoggerOBD Monitors

ECM Diagnostic TestsFeatures and

ParametersCalibration SelectionWork OrdersTrip InformationAudit TrailAdvanced ECM Data Inquire Data ExtractionMultiple Module

SupportHelp FilesSupported Languages

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INSITE 7.1 -- What’s New

Installation Upgrade Capability:• Upgrade from previous versions of INSITE 6.5.2, 7.0, 7.0 FP1,and

7.0 FP2

Work Orders:• INSITE 7.1 upgrades images from previous versions of INSITE.

Translations:• Korean, Russian, and Japanese are now supported by INSITE 7.1

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New Engine Support For: ISBe5 – CM2150E ISBe4.5 – CM2150 ISEe – CM2220 ISEe4 HD – CM2220 ISFe4 – CM2220

INSITE 7.1-- What’s New Continued…

5

Data Monitor/Logger Show/Hide

Data Monitor/Logger has a new functionality within this window. The vertical splitter bar now has a Show/Hide arrow button.

This one-click button will allow the user to expand or collapse the left column. Collapsing the left column will allow the monitoring section to expand.

Data Monitor/Logger Limits

Upper and Lower Limits values are displayed in Data Monitor/Logger. These limits are only supported for some of the monitored parameters. If a monitor

parameter does not support this feature, the limits will be shown as blank. If a monitored value is not within the displayed limits, this row will then be displayed

in bold. This feature only applies to the ISX CM870 for INSITE 7.1.

New ECM Features

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New ECM Features

Data Monitor/Logger Show/Hide:

Click on the arrow to expand

or collapse the left column

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New ECM Features

Data Monitor/Logger Limits:

BOLD: Monitored Value is out of range

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Engine State Monitor Test

The test displays, in real time, the active engine control state that is currently controlling the engine. Additionally, the operating state is described in the status window. This test only applies to the following engines:

Automotive:ISM CM876, ISX CM871, ISB CM2150, ISC CM2150, ISL CM2150, ISLG CM2180, ISM CM570, ISX

CM570, CELECT Plus

Industrial:QSB CM850, QSC CM850, QSL CM850, QSB 3.3, QSK19 MCRS, QSK38 MCRS, QSK50/60 MCRS

Power Generation:QSB CM850 PG, QSC CM850 PG, QSL CM850 PG, QSK19 MCRS PG, QSK38 MCRS PG, QSK50/60

MCRS PG, QSK23 CM850 PG, QST30 CM850 PG

New ECM Diagnostic Tests

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Engine State Monitor Test

Click on Start button to start the test

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Urea Doser Pump Override Test

This test commands the doser to inject urea at a fixed rate, for a fixed amount of time to test the complete dosing system.

This test has been added to the following engines: • ISEe - CM2220• ISEe4 HD - CM2220


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Urea Doser System Heater Test

This test allows the service technician to override the relay to measure the relay’s voltage output and confirm the relay is working.

This test has been added to the following engines: • ISEe - CM2220• ISEe4 HD - CM2220


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Fuel Control Valve Initial Position Setup

This test will allow the adjustment of the Fuel Control Valves Initial position when the engine is first started.

This allows the user to adjust the initial position for optimum starting performance.

This test only applies to the following engines: • GTA3.9/5.9/8.3GC• KTA19/38GC - CM556/CM558


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Fuel Control Valve Initial Position Setup

Make desired adjustments Click on Start button

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The following ECM Special Features have been expanded to include these engines:

Engine Protection History and Engine Protection Settings QSK23 CM850 PG QST30 CM850 PG

Real Time Clock QSK23 CM850 PG QST30 CM850 PG

Engine Protection Witness Test QSK19 MCRS QSK38 MCRS QSK 50/60 MCRS

Advanced ECM Data

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Windows Operating Systems SupportedWindows 2000, XP, Vista

Windows Operating Systems NOT SupportedWindows 98, 98SE, ME, NT, x64, Vista 64-bit

Recommended PC Hardware:Pentium 4,1.8 GHz or greater1 GB RAMDVD Drive

INSITE 7.1-- What’s New Continued…

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Features of INSITE


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Auto Run Menu

INSITE installation CD uses an Auto Run Menu To Install, Select Install INSITE INSITE will upgrade from previous versions It is not necessary to uninstall previous versions of

INSITE before installing the new version

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INSITE Auto Run Menu

Quick Start Guide or complete

installation instructions

Quick Start Guide and complete

installation instructionsIn Spanish, Portuguese, Turkish, and

Chinese

CENSEQST30 G-DriveData link drivers

Install INSITE

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INSITE Auto RunAlternate Language Options

Alternate Language

Quick Start Guides

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INSITE Auto Run Menu Other Tools

Install QST30 G-

Drive

Install INSITE CENSE

Cummins INLINE 4/5Drivers & Firmware

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Auto Run Wrap Up

Refer to either the Quick Start Guide or the Installation Instructions

INSITE will upgrade from previous versions• It is not necessary to uninstall previous versions of

INSITE before installing the new version

Back to Agenda

22

Tool Security

Upon Initial StartupRegistration Password Required

• Basic Password is needed to access INSITE Basic Functionality (Read Only)

• Additional Functionality can be added– Once INSITE is opened

– Tools Options Security

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Tool Security

Notice the difference between

Zero’s and O’s

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Tool Security

Back to Agenda

18 Digit Password

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INSITE Start Up


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Tool Bar Menu Bar Title Bar

Minimize

Maximize

CloseView Bar

Communication Status

Selected Connection

Type

Connection Status

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Tool Security

Functionality Levels Basic, Read Only Lite, Limited Functionality

• No Calibration Download RSGR, Road Speed Governor Restricted

• Similar to Lite, no adjustments to Speed related Parameters

Pro, Full Functionality

• Read, Write, Adjustments, Calibration Download Industrial/Power Generation Applications

• Full Functionality for Industrial Engines Only

• Calibration Download

• Feature Adjustment

• Target audience, RSGR locations

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Tool Security

Click on “Add” to enter the New

Functionality Password

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Tool Security

History of calibration download that required a password

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Tool Security

ECM Password Removal (Zap-It)

Passwords that allow INSITE to remove ECM Passwords

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Tool Security

Fleet Counts

Allows user to store counts to download several Calibrations without using Single Passwords

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Tool SecurityWrap Up

Be careful when entering passwords containing Zero’s and/or O’s

Tools Options SecurityEnter your Functionality PasswordEnter Fleet Count PasswordEnter Zap-It Password

Back to Agenda

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Tools Options Connections

Add and Remove

Connections

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Tools Options General

Personal Preferences

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Tools Options General Appearance

Font size can be changed for ease of viewing

Select Modify

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Tools Options Units of Measure

Select Add

Insert Group Name

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Tools Options Units of Measure

Predefined Groups

Custom Groups may be set up

Adjust Custom Groups to match User Preferences

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Tools OptionsWrap Up

One place to Set up and customize INSITE

Contains: Connections File Locations General

• Location to Adjust Font Sizes Tool Level Security

• ECM Password Removal Passwords• Fleet Calibration Count Passwords

Units of Measure User Manager Work Orders Back to Agenda

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ECM Security

Most of the Cummins ECMs have four levels of password capabilities:

• Master

• Adjustment

• Reset

• OEM

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ECM SecurityMaster ECM Password

No Changes to ECM Allowed Includes all Writes and Resets

Adjustment Password Master Password must also be Set Only allows changing ECM Adjustments

• Features and Parameters

Reset Password Master Password must also be Set Only allows ECM Resets

• Fault Codes, Trip Information

OEM Password Master Password does not need to be set Protects OEM Specific Parameters from Adjustment

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ECM Security

Tools ECM Passwords…

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ECM Security

Master Password is Set/Locked

Enter Password to Unlock

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ECM Security

Select Password Level from the dropdown list

Enter Password

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ECM Security Wrap Up

Used to protect the ECM from users making unauthorized adjustments

Different levels can be set to allow for:• Resets only (Reset Password)• Feature Adjustments (Adjustment Password)• Full functionality (Master Password)

Master Password must be Set when using ECM Security

Back to Agenda

46

User Manager

Enables a system administrator to assign specific access rights to individual users and groups

When enabled, a login is required to open INSITE

Multiple users and groups can be created

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Tools Options User Manager

Click on User Manager

Select to Enable

Select Apply

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System Administrator

Enter the password for the System Administrator

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Setting up Groups

Expand User Manager and click on Groups

Click on Add to add aGroup

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Setting up Groups

Enter Name of Group

Select the Rights that the group should have the ability to do

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Setting up Users

Add New User

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Setting up Users

Enter New User Name

Enter Password

Select an existing Group

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Modifying Users

Modify existing Users

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Modifying Groups

New Group will show under Custom

Modify existing Group

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After Re-starting INSITE

Required To select

User Name

Enter Password

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User ManagerWrap Up

User Manager allows INSITE to be used by multiple users with restricted access to the Tool Functionality

Back to Agenda

57

Connections

INSITE has pre-defined connections INLINE, J1587/J1708 COM 1 INLINE I, J1587/J1708 COM 1 INLINE II, Auto Detect COM 1

Additional Connections/Simulators can be added.Add new…Tools Options Connections

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Add New Connection

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ECM Connection Wizard

Select Next to continue the wizard

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Connection Type


Chose the type of connection to be created

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Serial Connection Settings


Select the Communication Port

Select the Datalink Adapter

Select Communication Protocol

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Connection Name


Type name for connection

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Wizard Completion

Select Finish to conclude wizard

Select to make the new connection active

Select to create another connection

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New Connection is active

Connection wizard shows automatically

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Connections

Select the desired Connection Type INLINE, INLINE I, INLINE II, INLINE 4/5, RP1210A or

SimulatorWill open a Connect Window

If previous connection type selectedTools Connect to ECMCtrl+EConnect to ECM icon on the View Bar Connect to ECM icon on the Tool Bar

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Connect to ECM option




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Connections

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Engine Simulators

INSITE can Simulate connections to all supported engines

• Celect Plus, ISX, ISB…• Almost Full Simulated tool Functionality• Can be used for training or exploring Engine Features• Data is simulated and may not represent actual engine

data

Simulator can be used to learn INSITE and Engine features without being connected to an Engine.

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ConnectionsWrap Up

Make sure the desired connection is selected To connect ot ECM

• Use Ctrl+E as a shortcut to get connected

• Use the View Bar icon

• Tool Bar icon to connect

• Click on Tools Connect to ECM

Back to Agenda

70

Fault Codes

Fault Codes window displays an engine's fault data Fault Codes include both engine faults and engine

protection faults Each fault is represented by a Cummins fault code

• Indicates a specific malfunction or abnormal condition within the controller, subsystem, or engine

Ability to link to Fault Information System for Troubleshooting Information

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Select Fault Codes

Links to Fault Information System

Alternate Click Menu – Use to Clear Inactive

Faults

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Click and hold on the top bar to resize Fault Code Window

Click on + sign to see Fault Snapshot

data

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Fault Information System

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Fault Codes Wrap Up

Fault Codes window shows active and inactive Fault Codes

Alternate click• Link to Fault Information System for

Troubleshooting information

• Clear Inactive Faults Links to Troubleshooting available in the Fault

Information System

Back to Agenda

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On-Board Diagnostics

On-Board Diagnostics (OBD) is a self-diagnostic system designed to detect failures of the emission control system.

INSITE OBD Functionality• Display Active/Inactive fault codes for the connected

module(s)• Display MIL (Malfunction Indicator Lamp) status for the

connected module(s)• Refresh the view for a user either automatically or by user

request• Provides a method to Reset Faults

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Back to Agenda

Pending = First Failure has occurred

Confirmed = Failure on multiple trips have been

confirmed

Malfunction Indicator

Lamp

Continuous = condition is continuously monitoredOBD 1 = Monitored once per trip

OBD 2 = Monitored over several trips

Indicates whether a non-continuous diagnostic has

completed during the current trip

Number of drive cycles completed after an OBD fault has gone inactive

Number of warm up cycles completed after an OBD fault has gone

inactive

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Data Monitor / Logger

Method to view or log live engine data at a user defined sample rate.

Monitor data:• View selected parameters to display

Log data:• Continuous logged data for each parameter selected

and saved to a file for analysis.Snapshot:

• Single data point logged for each parameter selected and saved to a file for analysis.

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Click once to open DML

Double click on the parameter to add to the Monitor list or Alternate click – Add to Monitor/Logger

Parameter Groups available for some products to allow common monitors to be selected quickly.

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Alternate Click and select Create New Group

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Create Custom Group

Name new group

Select desired parameters for new group

Select Add to add parameters to new group

Select OK to resume

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New custom group

Desired parameters for Custom Group

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Data Monitor / Logger

Setting the DML sample rate. Select Tools Data Monitor/Logger Set Sampling

Rate

OR: Alternate Click in DML

While notMonitoring or

Logging

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Snapshot

Log

Stop

Pause

Start/Resume

Alternate Click Menu for Monitor Options

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Data Monitor/Logger

Converting a Log file for external use: Generate a Log File Save the Log File

• INSITE prompts to save once Stop has been selected in Data Monitor/Logger

• This file is saved to the hard drive in the C:\Intelect\Insite\Logs Directory or to the drive INSITE is installed

• User Comments can be added to the Log File

Go to File Convert Log

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Data Monitor/LoggerConverting a Log File Continued

Select the Log file to be Converted Select Open

• INSITE prompts to save as a destination file

• This file name can be changed at this time for ease of finding later

• The CSV file is saved to the hard drive in the C:\Intelect\Insite\Logs directory

– Or the drive INSITE is installed

The converted file may be opened and viewed using Microsoft Excel.

Converted files can be saved as:• .txt for unicode compliant operating

systems • .csv (Comma Separated Value)

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Data Monitor/LoggerLog file contains:

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Data Monitor/Logger

Increasing the font size in Data Monitor/Logger: Select Tools Options and select Appearance under the

General settings

Select Modify

Select Data Monitor/Logger

Select desired Font size

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Data Monitor/LoggerWrap Up

DML provides a means to View, Log or Snapshot live engine data.

Log and Snapshot files can be converted to CSV or Tab delimited (.txt) files for analysis in Excel.

The DML appearance can be modified through Tools Options to display data in a larger font.

Back to Agenda

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OBD Monitors

The OBD system monitors components that can affect the emission performance of the vehicle.

Displays a map of all available fault codes with associated monitor type and its readiness status.

OBD Monitors are never cleared from this view

User can refresh the view

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Back to Agenda

Completed = The vehicle has completed two trips in which the specified

fault has not reoccurred.

Not Completed = The vehicle has not yet completed two trips in which

the specified fault has not reoccurred.

Monitor Type Definition

Refresh View

Distance the vehicle has driven with the MIL ON

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ECM Diagnostic Tests

ECM Diagnostic Tests window displays tests available for the connected engine

Each Engine supports different ECM Diagnostic Tests

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ECM Diagnostic Tests

Select the ECM Diagnostic Test and then click Next

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Follow the instructions in each ECM Diagnostic Test

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ECM Diagnostic Tests Wrap Up

Each Engine supports different ECM Diagnostic Tests

Follow the directions of each test carefully

Back to Agenda

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Features and Parameters

Allows licensed user to make changes to ECM settings

Each Engine family may have a unique set of Available Features and Parameters

Parameters are a subset of FeaturesINSITE lists Features and Parameters in one view - allowing multiple adjustments at once

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Alternate Click Menu

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Alternate Click Menu is different when on Title Bar of Features and Parameters-This

gives the ability to Expand allFeatures

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To Send Changes to ECM:

Tool Bar icon

OR

Alternate Click

Select Send To ECM

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Check Limits

Alternate click and select Limits

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Features and Parameters

LimitsSend to ECM prompts

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Features and ParametersWrap Up

Multiple adjustments can be made at onceTool Tips help in adjusting parametersAlternate Click

• Ability to search using Alternate Click Menu

• Send changes to ECM

• View Limits of a parameter

• Expand all parameters when alternate click on title bar of Features and Parameters

Back to Agenda

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Calibration SelectionAbility to update or change the rating of an Engine

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Picture of INCAL shows Calibrations are available on these drives

Alternate Click menu

INCAL Date

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Calibration SelectionAbility to Select Specific Certification Codes

Add Selected

Code

Remove Selected

Code

Add All Codes Remove

All Codes

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Calibration Selection

Calibration Selection Search/Find Calibration Note Data Sort each Column in Ascending or Descending

order Filter Calibrations according to HP, Torque, etc. Move Columns to better align Notes

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Select to Filter

Select filtered value

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Only shows calibrations with selected parameter

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Superseded Calibrations and are not available on the CD

Calibrations available on the CD

Alternate Click menu

Double Click to transfer selected code to ECM or Alternate click

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Read calibration

warning

Next to continue

Cancel to stop

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Calibration Selection:Authorization Passwords

Calibration Authorization Password is not required: Calibrating an ECM to a newer or older ECM Code revision Superseding ECM Codes Calibrating a Foot Printed ECM

Calibration Authorization Password is required: Calibrating a ROM booted ECM Changing to a different ECM Code

Authorization can be done by using: Fleet Count Calibration Authorization Password These are obtained from local distributors

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If Fleet Count available, Check to use Fleet Count

Information given

Use single Calibration Authorization Password

Next to continue or Cancel to stop

OR

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Option to Save and Restore Adjustable parameters.

For Industrial Applications this

should not be checked

Can edit Dataplate

Undo Dataplate edits

Next to continue or Cancel to stop

113OK to start calibration download

Next to continue calibration download

Cancel to stop calibration download

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Progress Bar

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Follow all prompts through the calibration transfer process until the calibration transfer has been completed.

Turn key off for 30 seconds then key on and click OK

Click OK

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Follow instructions

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Click Next

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Click Finish to close the Calibration Download Wizard window

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Calibration Supersession Supersession refers to the process of providing replacement

calibrations for obsolete calibrations

Superseded Calibrations are not active and not installed on the INCAL DVD

Calibration Reduction has generated a large number of Superseded Calibrations

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Calibration Supersession

If INSITE has “Show Installed Calibrations” or “Show Active Calibrations” selected

• Calibration Selection will not display the Superseded calibration

• Auto detect will not find the Superseded calibration

Uncheck “Installed Calibrations” and uncheck “Active Calibrations” on Tools menu

• Tools > Calibration Selection or Alternate Click

When downloading the replacement calibration, first select the Superseded calibration. A pop-up window will appear displaying the replacement calibration.

View Replacement Calibrations

• Tools > Calibration Selection > View Replacement Calibrations

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Calibration AG20108 is not available on the cd

Double click ECM Code or Alternate click to transfer to ECM

View Replacement Calibrations

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Replacement Calibration

Selected Calibration that was not available

Click OK To ECM to continue calibration transfer with replacement ECM Code

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PowerMatch calibrations are now able to be sent using INSITE

The PowerMatch calibration will be based on an ECM Serial number and will only download to the specific ECM for which it was created

Calibration download attempts to different ECMs will produce a warning message and will end the calibration download process

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Calibration SelectionWrap Up

Calibration Download is used to update the ECM Calibration Selection

• Contact local distributor for Calibration and/or Calibration Authorization password

• To view Superseded Calibrations, uncheck “Installed Calibrations” and uncheck “Active Calibrations”

Use Calibration filtering to reduce number of Calibrations listed

Calibration Authorization Password is required for uprating or ROM Booted ECMs

Back to Agenda

125

Work Orders

A Work Order is the top level identifier that contains the ECM image(s). Work Orders can be used for tracking vehicle and equipment repair history.

An Image is a copy of the ECM data Work Orders may contain multiple Images

By default, an “Initial” image is created when connecting to an ECM with the Work Order Mode enabled

By default, a “Final” image is created when disconnecting from an ECM with the Work Order Mode enabled

Additional “User” images may be created under each Work Order while connected to the ECM

Work Orders can be created automatically by INSITE or manually by the user

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Work Orders

Select Tools Options Work Orders • Select “Enable Work

Order Mode”

By default this feature is Enabled when INSITE is installed.

To have INSITE automatically create Work Orders when connecting and disconnecting:

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Work Orders

When connected to an ECM, only Work Orders compatible with that ECM serial number will be displayed

Disconnect from an ECM to view all Work Orders

Work Order and Image names are defaulted to a Date – Time format (i.e. WO-20041027-145950 = 10/27/2004-2:59:50). These names can be changed at the time of creation or under the Work Order properties to help identify the specific customer, vehicle or equipment.

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Work Orders

With Work Order Mode enabled and no compatible Work Orders exist, a New Work Order dialog will be displayed after connection to the ECM

• Enter the Work Order Number, Image Name and Select OK

• If you do not wish to create a new Work Order, select Cancel

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Work Orders With Work Order Mode enabled and compatible Work Orders

exist, the New/Activate Work Order dialog will be displayed after connection to the ECM• Select New to create a new Work Order

• OR: Select one of the compatible Work Orders in which to create a new Image and select OK

• Enter the Image Name and confirm the creation by selecting OK• OR: Select Cancel if you do not wish to create an Image

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Work Orders

Manually creating New Work Orders Select File New Work Order…

OR: Select New Work Order

OR: Alternate click and select New Work Order

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Work Orders

Manually creating New ECM Image Select File New ECM Image… The new Image will be created in the Active Work Order

OR: Click on New Image Icon

OR: Alternate click and select New ECM Image

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Work Orders Each image can be exported for use in two ways:

• Exported as an INSITE compatible file, .eif (exported image file) to be imported by another user with INSITE

• To an external file, “Image Name.csv” (Comma Separated Value)

• This format can be opened with Excel, Word, Notepad, etc.

Importing an Image

• Alternate Click in the Work Order area and select Import Image

• Select the Image to be imported

Convert to a Template

• Alternate Click on the Image and select Convert to Template

• Templates provide a means of configuring multiple ECM’s with the same base parameter settings

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Work Orders

Select single features with (- >) or all with (- >>)

Printing ECM Images Select the ECM Image

• Select File Print• OR: Alternate right click – Print ECM Image(s)

Select Tool Display for Graphical print or Text Only Format

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Templates

Templates can be created from an ECM Image to allow transferring the same Feature and Parameter setup from that Image to multiple ECMs

Select Image then select File Convert ECM Template

OR: Select Convert Image to Template

OR: Alternate click and select

Convert to Template(s)

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TemplatesTo send a template to an ECM, select the Template:

Select File Send To ECM...

OR: Select Send to ECM

OR: Alternate click and Send to ECM

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Template

Template Report Ability to report

which parameters were not able to be written to ECM

User can use this to setup the vehicle accordingly

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Work Order - Wrap Up

A Work Order is the top level identifier and can contain multiple ECM Images

Only compatible Work Orders are displayed when connected to an ECM. All Work Orders will display when not connected

Work Order Mode is defaulted ON and can be used to create Initial and Final Images upon Connect and Disconnect respectively

Images can be converted to Templates to allow the Features and Parameters from that Image to be transferred to other ECMs

Back to Agenda

138

Trip Information

Trip Information continuously monitors and records engine operating data that tracks engine and driver performance

Stored data can be viewed using INSITE• Live module• Exported ECM Image

Parameters are grouped differently, according to the ECM

Not all ECMs list the same parameters

139

Click on Trip Information

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If “All Trips (Cumulative)” is expanded, ECM Values will be shown for the life of the ECM

If “Trip Since Last Reset” is expanded,parameter values for that ECM are shownsince the last time the ECM was reset

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Refresh ECM Values

Alternate click on the Title Bar of Trip Information and choose Expand All or Collapse All

Clicking on the + or – sign next to the parameter namewill expand or collapse

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Trip InformationTrip Fuel Report

A Trip Fuel Report is a condensed list of fueling parametersAvailable on any engine that supports Trip InformationCan only be Printed from this view

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Trip Fuel Report

Or Alternate Click and select

Trip Fuel Report

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Alternate Click now lists the Trip Fuel Report

as Selected

Click on the “Print” button to print a copy of parameters listed on the screen

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Trip InformationTrip Information may be printed when connected to the ECM or Image

Tool Bar Printer Icon File Print

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Trip InformationWrap Up

Allows the user to view ECM Values for multiple time periods:

• Lifetime of the ECM• Since the Trip Information was last reset

Trip Fuel Report will display all fuel related parameters for the above time periods

INSITE allows the user to print these screens

Back to Agenda

147

Audit Trail

Tracks changes made to ECM settings• INSITE Tool Version

• User Identification

• ECM Time

Audit Trail displays last four times that the ECM was modified

A single record can contain multiple changes

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Click on Audit Trail

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Click and hold the mouse on the black arrow and adjust the size of the screen by moving the mouse up and down

Hold the mouse pointer anywhere on the top edge until the black arrow appears.

Window Re-sizing Hold the mouse pointer on the vertical lines

until the black arrows appear

Click and hold the mouse on the blackarrow and adjust

the width of the columnby moving the mouseto the left and right

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Use + or – signs to expand or collapse each record

If the “Real Time Clock” option in INSITE is selected, Real Time will show instead of the ECM Time

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Audit Trail

User ID who made the change

Software Version of the

application

Codes that identify the type of ECM

changes

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To Print :Click on File and choose Print

To Print :Alternate Click and chose Print

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Audit TrailWrap Up

The most recent changes will appear under record #1

Multiple changes might be listed under each of the 4 records

Audit Trail will automatically update as changes are made to the ECM

User can perform refresh within INSITE by using the alternate click and choosing Refresh

Back to Agenda

154

Advanced ECM Data

Location for Special Features• Anti-Theft Protection • Duty Cycle Monitor• Engine Protection History• Engine Torque History• Maintenance Monitor• SAE J1939 Multiplexing Fault Data• SAE J1939 Powertrain Control• Real Time Clock• AEM Engine Shutdown Log (QSK 50/60 MCRS only)• AEM Start Stop Log (QSK 50/60 MCRS only)• AEM Enhanced Fault Snapshot Log (QSK 50/60 MCRS only) • AEM Trend Log (QSK 50/60 MCRS only)• Aftertreatment Maintenance• Aftertreatment Maintenance Filter Installation• Ether Injection Reset

Varies by Engine

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Advanced ECM Data

Anti-Theft Protection• Used in conjunction with RoadRelay

• Supports up to 6 Anti-Theft Passwords on most engine families

• Passwords must be 6 digits in length

• Password must be numeric

156

Highlight

Select

Click ApplyClick on New

Password

157

Enter New Password – Password must be 6 numbers

Re-enter New Password

Click Apply

158

If password is not 6 numeric digits, an error message appears

Click OK

Enter 6 digit Password

159

Follow the Instructions and

click OK

Turn the Key Switch off for 30 seconds

and click OK

160

Anti –Theft Password has been successfully entered – Click OK

Password has been Validated

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Advanced ECM Data

Duty Cycle Monitor The Duty Cycle Monitor graphically depicts percentages of time that the

vehicle has run within specific operating ranges. Operating ranges are based on engine speed (RPM) vs. torque. Engine speed displays on the X axis. Torque displays on the Y axis of the graph. The values for RPM and torque are defined by the calibration. Each block on the graph shows an intersection of RPM values and

torque values that represent a specific operating range for the engine. The number displayed in each block is a percentage of the total time

that the engine operated in that range. For example, a graph that depicts a total of 500 hours of operating time.

If 5% displays in a block, then the vehicle spent 25 hours operating within that range.

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Advanced ECM DataDuty Cycle Monitor Maps

Short Term Map 1 - This map logs a total of 500 hours.• When 500 hours have elapsed for Duty Cycle Monitor Short Term

map 1, INSITE automatically begins logging on Duty Cycle Monitor Short Term Map 2.

Short Term Map 2 - This map logs a total of 500 hours.• After 500 hours have been logged on Short Term Map 2, the Duty

Cycle Monitor will stop adding data to maps 1 and 2 until data is reset.

Long Term Map - This map records operating ranges over the life of the engine or vehicle.

• The Long Term Map can not be reset.

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Percentage of time spent at this point in Duty Cycle

Hours remaining on Short Term Map 1

(500hrs - 105:42:30) x 10% = 39 hr 25 minTime spent 39 hr 25 min

Calibration information

164

Alternate click on map to select Map to view

Alternate click on map to:Change TitleRefreshReset (short term maps only)Print

165

Map of operating ranges over the lifetime of the engine or vehicle

Long Term Map cannot be reset

166

Advanced ECM Data

Engine Protection Engine Protection is designed to prevent engine damage

when a sensor value exceeds a certain limit for critical engine operating parameters.

The Engine Protection feature shows the Engine Protection fault history associated with a specific Engine Protection fault.

A fault history log is provided for each Engine Protection parameter. The last five occurrences of each Engine Protection faults are displayed.

167

Parameter for which a fault was recorded Scroll to view other information

More information Alternate Click Menu

168

Advanced ECM Data

Engine Torque HistoryEngine Torque History records the 4 most recent horsepower

ratings applied to an engine via calibration. This determines if the engine's peak torque curve values have been uprated above the torque ratings of the transmission or other drive train components.

This feature detects changes in Powertrain Protection (PTP), and records and reports the highest horsepower (HP) rating available

169

Expand or Collapse view

Calibration Ratings


170

Advanced ECM Data

Maintenance Monitor The Maintenance Monitor displays information about the current

maintenance interval, along with record of the last three times the Maintenance Monitor was reset from this window.

The Maintenance Monitor determines when specific maintenance tasks should be performed, including changing oil, changing filters, rotating tires, etc.

Current maintenance interval data includes accumulated totals since the last time the Maintenance Monitor was reset.

The specific maintenance interval data shown is abase on Maintenance Monitor settings that are defined in the Features and Parameters Window.

171

Expand/Collapse view

Settings

Reset Data


172

Advanced ECM Data

SAE J1939 Multiplexing Fault DataThis feature provides a method for capturing and storing

data related to the occurrence of service fault codes 285 and 286.

The captured data can be reviewed by service personnel to assist in determining which J1939 multiplexed data item contributed to the service fault code.

The data captured for each of the fault codes is stored in separate logs associated with each fault code.

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Fault Code

Multiplexed Component orData Parameters

174

Advanced ECM Data

SAE J1939 Powertrain Control SAE J1939 Powertrain Control enables on-board vehicle

control devices such as Acceleration Slip Regulation (ASR) for traction control or electronically controlled transmissions to take control of the engine and/or engine subassemblies via the SAE J1939 datalink (network).

Use the SAE J1939 Powertrain Control feature to view a history of when the engine was controlled by a J1939 device. A record of attempts made to control the ECM through a J1939 device can be helpful during troubleshooting.

175

Device that requested control

Device that received request

Types of request (maximum of 5)

Event was first recorded

Total time in use


176

Advanced ECM Data

Real Time Clock The Real Time Clock feature provides time/date stamping of

operational events based on real time rather than ECM time. This may be more useful than INSITE's default time/date stamping that is based on ECM Time.

Once the Real Time Clock is enabled, it cannot be disabled.

177

Click Apply

Check to EnableReal Time Clock

Verify date

Click Apply

Once enabled, Real Time Clock can not be disabled.

178

Advanced ECM Data

AEM Engine Shutdown Log (QSK 50/60 MCRS engines only)

The AEM Engine Shutdown Log allows the user to view the predefined sensor log at the time of the last engine shutdown and the previous engine shutdown.

179

View current or previous shutdown

log

Request log from ECM

Export log to csv or txt file

Reset log on ECM

180

Advanced ECM Data

AEM Start Stop Log (QSK 50/60 MCRS engines only)

The AEM The Start/Stop Log feature collects and stores the ECM real-time and engine run-time each time the engine starts and stops.

181


Reset log on ECM


182

Advanced ECM Data

AEM Enhanced Fault Snapshot Log (QSK 50/60 MCRS engines only)

The AEM Enhanced Fault Snapshot Log allows the user to view the predefined sensor data 60 seconds before and 30 seconds after a fault occurs.

183


Reset log on ECM

Request enhanced fault snapshot from ECM

184

Advanced ECM Data

AEM Trend Log (QSK 50/60 MCRS engines only)

The AEM Trend Log allows ECM to store predefined parameter data to the module when a user selected engine speed and engine load is met at a user defined sample rate.

185


Reset log on ECM


186

Advanced ECM Data

Aftertreatment Maintenance Aftertreatment Maintenance provides the ability for a technician

to reset Aftertreatment Filter/Diesel Oxidation Catalyst related faults. This will reinitiate active regeneration after the technician changes the filter.

The ECM will capture a log of the last ten reset events to prevent misuse of the feature.

187

Reset Fault on ECM Refresh log on ECM

188

Advanced ECM Data

Aftertreatment Maintenance Filter InstallationUsed when installing a new Diesel Particulate Filter

• New Diesel Particulate Filters require a “break-in” period when they are first installed

• The feature ensures that fault codes are not falsely logged during this initial “break-in” period

Applies to ISB/C/L CM2150, ISX CM871 and ISM CM876 Automotive engines if fitted with Diesel Particulate Filters

189

Advanced ECM Data: Aftertreatment Maintenance Filter Installation

Click Reset after installing new Diesel

Particulate Filter

190

Advanced ECM Data: Aftertreatment Maintenance Filter Installation

Click Yes to perform Reset

Click OK, after turning Key

Switch off for 30 seconds

Click OK, when Reset is

successful

191

Advanced ECM Data

Ether Injection ResetWhen an Ether tank or bottle is replaced or refilled, this reset is

used to clear the maintenance record tracked in the ECMApplies to ISX CM871 and ISM CM876 Automotive engines

192

Ether Injection Reset

Click Reset to set the Percent of Ether Used to 0 and to

Clear the Maintenance Lamp

193

Advanced ECM Data Wrap Up

Contain Special Features Features vary by engine

• Refer to the Engine Manual or Help > Contents for details and features supported on each engine family.

Back to Agenda

194

Inquire Data Extraction

Used to quickly extract and store ECM dataReset selected parameters in a connected engine

• When no active faults or other issues are present Inquire Data Extraction is typically performed while fueling the

vehicleExtracted data is saved to a ‘CSV’ (Comma Separated Value)

file for future use

195


Tools Tools Options Options

Select the connection

196


Select Operations

197

Location of Inquire Data Extraction

Click on Inquire Data Extraction when you are not communicating to an ECM

Location of Inquire Data Extraction

198


1st Time Engine Extract

Vehicle information Listed Can be customized for easier identification

199


200

Inquire Data ExtractionWrap Up

Excellent application for fleets that need to quickly gather vehicle data

Simple connection to vehicles Provides resets as needed Data is automatically formatted for importing to a spread

sheet or data base

Back to Agenda

201

Multi-Module Support

INSITE shows data grouped according to the ECMs in the system

Multi-Module Engines SupportQSK 19GQSK 45GQSK 60GQSV 81/91QSK 19/38/50/60 MCRSQSK 19/38/50/60 MCRS Power Gen

202

Back to Agenda

ECM Marketing

Name

Multi-Module View

ECM Source

Address [ ]

203

Help Files

INSITE Help• Information on the features of INSITE

Base Engine Help• Engine Specific Feature descriptions

Either can be accessed two ways• When INSITE is open

– Help Contents…• Start Programs Intelect English INSITE Manuals

– Limited supported in Chinese, Turkish, Portuguese, Spanish,Russian, German, Korean, Italian, and Japanese

Available in Adobe Acrobat and Microsoft HelpUse the Help Files to understand the use on the Features

and Functions of INSITE and supported Engines.Back to Agenda

204

Language SupportINSITE Translation:

Translated into Spanish• Base tool support • Signature/ISX - CM870 engine support

INSITE Portuguese (Brazil) Version• Base tool support • ISB – CM850 engine support• ISBe (4 and 6 Cylinder) engine support• QSK 19/38/50/60 - CM850 - MCRS• ISC – CM850

Translated into Turkish • Base tool support• ISB engine support• ISBe (4 and 6 Cylinder) engine support• ISC engine support• ISC/ISL Transit Bus CM850• ISM engine support

205

Language SupportINSITE Translation:

Translated into Chinese• Base tool support• ISBe (4 and 6 Cylinder) engine support• ISC engine support• ISM engine support

Translated into French• Base tool support • ISBe4 (4 and 6 Cylinder) engine support

Translated into Italian• Base tool support • ISBe4 (4 and 6 Cylinder) engine support

Translated into German• Base tool support

206

Summary

This has been an overview of INSITE For further training on INSITE, please refer to the

INSITE Virtual College CD, P/N 4091839. Please visit insite.cummins.com for additional

information.

Back to Agenda

Documents

1 INSITE 7.1 Overview Copyright © 1997-2008 Cummins, Inc. All Rights Reserved