1 Minda Corporation Limited – Security Division, Pune

1

Minda Corporation Limited – Security Division, Pune

MINDA CORPORATION LIMITEDSecurity Systems Division - Pune

Progress towards Excellence

2


Our Group Companies

Minda Management Services Ltd.

Minda Corporation Ltd.

Minda Valeo Security Systems Pvt. Ltd.

Minda Silca Engineering Ltd.

Minda Stoneridge Instruments Ltd.

Minda SAI Ltd.

Minda Furukawa Electric Pvt. Ltd.

Minda KTSN Plastic Solutions GmbH.

PT Minda Automotive Indonesia.

Minda Vietnam Automotive Company Ltd.

Minda Management Services Ltd.

UZ Minda LLC

Minda Automotive Solutions Ltd.

Group Corporate

Safety, Security & Restraint Systems

Safety, Security & Restraint Systems

Keys & Key Duplicating Machines

Driver Information & Telematics Systems

Wiring Harness & Connective Systems

Wiring Harness & Connective Systems

Plastic Interiors, Tooling

All Group Products for ASEAN Market

All Group Products for ASEAN Market

Design & Marketing Office in Japan

All Group Products for Uzbekistan Market

Aftermarket

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3


4


Year of Start

Plot Area

Built Up Area

Employees

Company Introduction – Pune unit

: 2007

: 24000 Sq.mt

: 5500 Sq.mt

: 431

5


Critical Success Factor

6


Focus for the Future

7


Minda Business Excellence Model

8


Leadership Development Model

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TPM, QUALITY, Safety & Environment Policy

10


Product Portfolio

11


Product Range

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Product Range

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14


Sales Projection

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Customer 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19

Bajaj Auto 10,740.70 9,908.68 9,575.74 10,880.83 11,512.12 12,307.75 12,990.11 Mahindra (2W) 296.7 1607.08 2378.92 3051.65 3419.46 3822.44 3999.20TVS 686.57 1156.60 1583.69 1844.20 1967.11 1642.69 1757.60Piaggio India 0.00 0.00 52.56 57.81 63.59 69.95 76.95Window Regulator (4W) 320.38 441.76Step Holder 464.68 842.99Others 121.48 56.50 12.50 13.75 15.13 16.64 18.30Piaggio Italy 262.24 222.50 196.88 200.46 254.74 275.34 282.52MBK France 340.47 347.06 331.19 350.98 362.12 369.01 376.92Triumph 1315.88 1185.62 1140.71 1345.94 1575.95 1852.26 1949.38Stoneridge, USA 821.65 687.57 724.52 739.01 753.79 768.87 784.24KTM Austria 79.46 86.64 82.35 82.89 83.45 83.45 83.45MV Agusta, Italy 59.42 105.31 111.77 122.13 140.66 151.11 155.11Polaris, USA 0.00 2.05 74.14 293.34 413.54 620.34 642.46COBO Italy 44.33 34.57 20.63 20.63 20.63 20.63 20.63Huf Germany 86.82 77.18 38.48 38.48 38.48 38.48 38.48PTMA 282.06 207.30 77.83 77.83 77.83 77.83 77.83

15922.85 16969.40 16401.91 19119.93 20698.62 22116.80 23253.18

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0%

67%

2%

4%

0%

2% 3%

1%

2%2%

8%

5%

0%

0%0%

0%

1% 2% 2012-13

Bajaj Auto

Mahindra (2W)

TVS

Piaggio India

Window Regulator (4W)

Step Holder

Others

Piaggio Italy

0%

58%

9%

7%0%

3%

5%

0%

1%2% 7%

4% 1%

1%

0%

0%0%

1%2013-14

Bajaj Auto

Mahindra (2W)

TVS

Piaggio India


Step Holder

Others

Piaggio Italy

0%

58%15%

10%0%

0%0%

0%

1%2%

7%

4% 1%

1%

0% 0%0%

0%

2014-15

Bajaj Auto

Mahindra (2W)

TVS

Piaggio India


Step Holder

Others

Piaggio Italy

0%

56%

17%

7%

0%

0%

0%0%

1%2%

8%

3% 0%

1% 3%

0%

0%0%

2017-18

Bajaj Auto

Mahindra (2W)

TVS

Piaggio India


Step Holder

Others

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Plant Segment Discription Present Supply Newly added customer

DomesticsWest & South - Bajaj, MTWL, TVS, Piaggio, Mah,

West & South - HMSI, Triumph, Enfield

ExportPiaggio,Triumph, MBK, KTM,MV Augusta, Pollack, Cobo, Polaris

BMW

Pune Locks

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Present supply Newly added product Under concept / development

1 Ign switch Cable oprated Ign st lock Hands free locks

2 Ign / st lock Magnetic Module Snake bitting / 4 track locks

3 FT Caps Fordable key Ign sw & locks Automatic op. magnetic module

4 Latches California norms FT Caps

5 Door Handle

6 Seat cables

7 Side cover / glove box locks

8 2track key locks

Product catogarySr. No.

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Well Established 5 S practices in dust free enviroment

Extensive Poka yoke implementation for defect prevention

Lean manufacturing to ensure JIT supply Cycle time to match customer takt time

Assembly Lines

State-of-the-art paint shop Dust free environment 7 Tank Pre-treatment plant Static Guns for effective utilization of Paint

Paint Shop

Plant Facility

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Product Testing Facility for Security Systems In house Product Reliability Testing Facility

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Plant Achievement & Target

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Minda Corporation Limited – Security Division, PuneBAL Q & TPM Award Photo

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23

Mr. Rajiv Bajaj (MD) Bajaj Auto Ltd. awarding BAL TPM Excellence award to Mr. Srinivasan (SBUH) MCL-(SS) Pune

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24

BAL TPM Excellence Award APR -13

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MBEM – Bronze Trophy awarded. Received by Mr. Srinivasan (SBU-H) & Mr. S Kashyap (CEO)

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26Mr. Ashok Minda (GCEO-Minda Group) & Mr. Jeevan Mahaldar (M.D) receiving ACMA Gold Award for

Excellence in P & Q by Mr. Praful Patel (Hon. Minister of Industries)

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27

Mr. Jeevan Mahaldar M.D. (MCL) receiving the IMEA-Gold Award

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CORPORATE SOCIAL RESPOSNIBILITIES

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A- Environment & Resource Protection

A-Environment & Resource Protection

1-Tree Plantation

2-Energy Conservation

3-use of Alternative fuels

4-Water Conservations

Measures

5-Protection of Trees & Natural

Resources

6-Pollution & waste

management

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CSR at MCL-SS Division

A-Environme

nt & Resource Protection

B-Health & Safety

C-Communit

y Care

Classification of CSR Activity

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1-Tree Plantation & Land scaping

Plantation with in the Company : 22 Plants Plantation at supplier’s End : 5

Sl No

Details UOM Plantation Before CSR

Plantation After CSR

Total Plants as on date

1 Big Plants in the Plant Nos 171 15 186

2 Small Plants in the plant Nos 5235 07 5242

3 Creepers in the plant Nos 66 - 66

4 Lawn (American Blue ) Nos 06 - 06

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2- Energy Conservation

Auto Timer Single VSD Air Compressor Occupancy Sensors Tri-Phospher tube Lights

Sl No

Details of Activity UOM Saving/ Day

Saving / Month

Saving/ Year

1 Provided Auto Timer to Canteen blower KWH 180.86 4702.36 56428.32

2 Use of Single VSD Air Compressor KWH 10 260 3120

3 Installation of Occupancy sensors at meeting room03 Nos

KW 03 78 936

4 Installation 90 Nos of tri-phospher tube lights in Paint Shop

KW 20.16 524.16 6289.92

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3- Use of Alternative Fuels

Fuel Efficiency Additive Solar water heater at Canteen

Sl No


Saving / Month

Saving/ Year

1 Use of Additive in Diesel to reduce fuel consumption Ltr 04 104 1248

2 Installation of Solar Water heater at canteen for utensils washing

KW 11.57 300.82 3609.84

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Organized E-Waste disposal Disposed computer hardware(Batteries,

Mouse, Key Board etc.)to government

authorized e-waste disposal company.

Switched over to PNG from LOT

A Environment & Resource Protection

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4- Water Conservations Measures

STP/ETP System Auto Push Cock & Auto Sensors Awareness Displays

Sl No


Saving / Month

Saving/ Year

1 Usage of recycled water for Gardening KL 20 520 6240

2 Installation of Auto push cocks at toilets & bathrooms Ltr 02 18200 218400

3 Installation of Auto sensors for flushing of water at toilets

Ltr 01 9100 109200

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5- Protection of Trees & Natural Resources

IT integration for paper less working Awareness Displays

Sl No


Saving / Month

Saving/ Year

1 Paper less concept through IT Integration Nos 20 650 7800

2 Usages of one sided paper for print out Nos 80 2080 24960

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6- Pollution & Waste Management

Acoustic enclosure toDG

Sl No Location MPCB Limit Qtr-III Remarks

SPM/TPM : 150 mg/Nm3 20.59 Sustained

SO2 : (-) mg/Nm3 - Sustained













SPM/TPM : 150 mg/Nm3 14,54 Sustained












SPM/TPM : 150 mg/Nm3 68.13 Sustained14 DG Set-II

13 DG Set-I

1 PB Oven Exhaust-1

2 PB Oven Exhaust-2

3 WD Oven Exhaust-1

4 WD Oven Exhaust-2

5 Cooling Zone Exhaust

6 Tag-O-Rag Exhaust

7 Top-Coat Exhaust-1 (Lacquer-!)

8 Top-Coat Exhaust-2 (Lacquer-II)

9 Base Coat Exhaust-1

10 Base Coat Exhaust-2

11 Primer Booth Exhaust-2

12 Hot Water Boiler

Stack Emission Monitoring Report for the Year 13-14

Stacks MEPL Membership Parameters monitoring

Sl No Details of Activity UOM Qty Impact Remarks

1 Acoustic Enclosure to DG provided

Nos 03 NoisePollution

DB level well with in permissible level

2 Stacks as per MPCB Norms provided

Nos 14 Air Pollution

Emission controlled & level well with in permissible level

3 Disposal of HW waste through Authorised agency

Nos 01 Land Contamination

Nil Occasion of Land contamination with in outside factory

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B-Health & Safety

B-Health

& Safety

1.1-Awareness

Programs on Health &

Cleanliness

1.2-Health Check up

Camps

1.3-Stress Management/Yoga/Physica

l Fitness Camps1.4-

Employees Availing

Health related Facilities

1.5-Camps for Societal benefit e.g.

Blood Donation

2-Camps on Road Safety

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1.1- Awareness programs on Health & Safety

Awareness on Gyanic & HB Problems First Aid Awareness Chart of nutritious Diet

Sl No

Details of Activity UOM % Remarks

1 Awareness to female employees regarding Gyanic & hemoglobin related problems

% 65 % Program. Arranged by Dr. Mrs. Vispute from Sai Seva Hospital

2 Awareness to employees regarding First Aid treatment % 20% Program. Arranged by Dr. Prashant & Team from AJ Medical centre

3 Awareness regarding Nutritious diet (Commodity calories ratio) through display chart

% 100%

Calories chart of commodity displayed at canteen & Medical room

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1.2- Health Check up Camps

HB Check up of Female employees Medical Check up report of P/S & Canteen employees

Sl No Details of Activity UOM Nos Remarks

1 Organised Hemoglobin check up camp for female employees

% 55% Program. Arranged by Dr. Anjali & Team from AJ Medical centre

2 Organised Cardiac check camp for staff employees

Nos 22 Program. Arranged by Dr. & Team from Pune Cardiac centre

3 Organised Medical health check up camp for Paint shop & Canteen employees

Nos 35 Program. Arranged by Dr. Prashant & Team from AJ Medical centre

To be updated report will be received on 8th Feb

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1.3 Stress Management/Yoga/Physical Fitness Camps

Yoga & Physical activity Fun Fair Mela Art Of living Sports & games activity


1 Yoga & Physical activity conducted at shop floor on daily basis before start of work

% 90% Continuous on daily basis

2 Organised Fun Fair mela in side the factory for employee involvement & stress relief

% 80% During festival celebration (Mahashivratri)

3 Organised various in house competitions for employees for stress relief on 04 occasions

Nos 25 During womens day & safety week celebration

4 Provided facility for in house games such as Volley ball, Carom etc

Nos 25 During lunch break

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1.4 Employees availing Health Related Facilities

Inhouse Medical Room RO System for drinking water Milk & Gud to Painters Nutritious Food serving facility


1 Started in house medical facility % 100 One Dr. From AJ Medical centre visiting every Wednesday from 11.00hrs to 13.00 hrs

2 RO Processed drinking water facility % 100 Hygienic Drinking water facility as per law

3 Provision of milk & Gud to employees of paint shop

Nos 25 Precautions against occupational health hazards

4 Canteen food is provided in Nutritious & hygienic condition

% 100 Hygienic & Nutritious food is prepared & served to all employees

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1.5 Camps for Societal benefit e.g. Blood Donation Camps

Inhouse Blood donation camp Blood donation trophy from Red cross


1 Organised in house blood donation camp Nos 55 Blood donation camp was conducted by Red cross society

2 Extended support to families of employees by donating blood

Bots 12 For father of female associate during hospitalization at YCM

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2- Camps on Road Safety

Inhouse road Safety Measures


1 Installation of Concave mirror s at Blind corners in side the plant

Nos 02 Sustained Zero Road accident cases

2 Put Speed Breakers on roads inside the plant Nos 04 Sustained Zero Road accident cases

Installation of Speed limit boards at conspicuous locations

Nos 02 Sustained Zero Road accident cases

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C- Community Care

B-Community

Care

1. Child Labor in Unit

2. Training centre adopted

3. Facilities / Training

imparted outside the unit

4. 7 No of physically challenged

persons employed

5.1. Camps for social welfare (In association with NGOs)

5.2. Camps for social welfare (employees

families)

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C- Community Care

Extended in house training facility to 20 students from YIT Institute under Learn & Earn scheme

Sl No

Details of Activity UOM Nos Remarks

1 Child Labour in Unit Nos 0

2 Training Centre Adopted Nos 0 Planned in FY 2014-15

3 Facilities / Training imparted out side the unit

Nos 1

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5.1 Camps for Social welfare (Society)

Glimpse of donations & aids extended towards underprivileged, physically challenged & Orphanage children from society


1 Extended donations to Orphanage children form Matoshree Ashram Nos 01

2 Extended donation of Tri-cycles to handicapped personnel from Khed Taluka Apang Sanstha

Nos 01

3 Distributed Books & stationery material to underprivileged children of Thakarwadi village

Nos 01

4 Distributed Clothing & Toys to orphanage children from Sampark Balgram Ashram N o. Times

02

5 Arranged in house sale of Home made cutleries (Dipak) on eve of Diwali No 01

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5.2 Camps for Social welfare (Employees Families)

Glimpse of donations & aids extended towards diseased family member of employee

Sl No

Details of Activity UOM Nos Remarks

1 Extended voluntary based contribution towards medical treatment of diseased Family member of employees

Nos 05

2 Attended family function of employees at his native Nos 04

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49

Distributed stationary and Food items to the kids of Samparc Bal Gram (Orphanage) Pimpalgaon ( remote village from Chakan) on “X’ Mas day”

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50

Children from Mathoshree Niradhar Ashram enjoying the musical chair organized during Ist Day Celebration

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51

EMPLOYEE MOTIVATION &

HEALTH

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52

First Day CelebrationEvery 1st day of

month

Best Line of the Month

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53

Rangoli Competition Mehendi Competition

Competitions

Motivation to talents by Cash coupons & Gift

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54

LohriHoli Celebration

Dandiya ProgramDahi-Handi Program

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55

Women’s Day Celebration8th March-2013

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56

Safety oath taken during Safety Week

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57

Badminton

Cricket Volley Ball

Table-Tennis CarromAKM Group West Zone Sports Tournament

Volleyball

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Thank You

Documents

1 Minda Corporation Limited – Security Division, Pune