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1 NATIONAL ACADEMY OF SCIENCES OF UKRAINE NOVEL PROCESS FOR EXPLOSIVE CLADDING OF THIN METAL FOILS USING WATER BUFFER The E.O. Paton Electric Welding Institute (PWI)

1 NATIONAL ACADEMY OF SCIENCES OF UKRAINE NOVEL PROCESS FOR EXPLOSIVE CLADDING OF THIN METAL FOILS USING WATER BUFFER The E.O. Paton Electric Welding Institute

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Page 1: 1 NATIONAL ACADEMY OF SCIENCES OF UKRAINE NOVEL PROCESS FOR EXPLOSIVE CLADDING OF THIN METAL FOILS USING WATER BUFFER The E.O. Paton Electric Welding Institute

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NATIONAL ACADEMY OF SCIENCES OF UKRAINE

NOVEL PROCESS FOR EXPLOSIVECLADDING OF THIN METAL FOILS

USING WATER BUFFER

The E.O. Paton Electric Welding Institute (PWI)

Page 2: 1 NATIONAL ACADEMY OF SCIENCES OF UKRAINE NOVEL PROCESS FOR EXPLOSIVE CLADDING OF THIN METAL FOILS USING WATER BUFFER The E.O. Paton Electric Welding Institute

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1. Title

2. Speaker

Ing. Sergei ILLARIONOVThe E.O. Paton Electric Welding Institute (PWI) of NAS of UkraineDepartment on Welding, Cutting and Treatment of Metals by Explosion 11 Bozhenko Str., Kiev, 03680, Ukraine Tel./fax: +380-44-205-23-29E-mail: [email protected]

EXPLOSIVE CLADDING OF THIN METAL FOILS

NOVEL PROCESS FOR EXPLOSIVE CLADDING OF THINMETAL FOILS USING WATER BUFFERL.D. Dobrushin, S.Yu. Illarionov and H.D. Groeneveld

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3. State of the Art (Buffer Plate)

EXPLOSIVE CLADDING OF THIN METAL FOILS

Reference: Eric Carton, TNO PML, The Netherlands, EPNM-2008

Page 4: 1 NATIONAL ACADEMY OF SCIENCES OF UKRAINE NOVEL PROCESS FOR EXPLOSIVE CLADDING OF THIN METAL FOILS USING WATER BUFFER The E.O. Paton Electric Welding Institute

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3. PWI Experiments with Buffer Plate

EXPLOSIVE CLADDING OF THIN METAL FOILS

Surface Irregularity and Damages of Metal Foil (0.1 mm) using Al Buffer Plate

Page 5: 1 NATIONAL ACADEMY OF SCIENCES OF UKRAINE NOVEL PROCESS FOR EXPLOSIVE CLADDING OF THIN METAL FOILS USING WATER BUFFER The E.O. Paton Electric Welding Institute

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4. State of the Art (Underwater Cladding)

EXPLOSIVE CLADDING OF THIN METAL FOILS

Reference: K. Hokamoto, Kumamoto University, Japan, EPNM-2010

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5. Novel Water Buffer Cladding

EXPLOSIVE CLADDING OF THIN METAL FOILS

Practically Checked Scheme of Explosion Cladding of St. Steel and Mo Foils 0.2-0.1 mmThickness using Water Buffer and Explosive with 12 mm and 20 mm Height Respectively

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6. Water Buffer & Explosive Installation

EXPLOSIVE CLADDING OF THIN METAL FOILS

Installation of Water Buffer Basin of 12 mm Height (left) and Explosive Charge of 20 mm Height in Explosion Cladding 0.2 mm Stainless Steel Foil to Carbon Steel of 10 mm (right)

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7. Experimental Results of Cladding

EXPLOSIVE CLADDING OF THIN METAL FOILS

General View of Clad Thin Foil of 0.2 mm Thickness using Water Buffer

Page 9: 1 NATIONAL ACADEMY OF SCIENCES OF UKRAINE NOVEL PROCESS FOR EXPLOSIVE CLADDING OF THIN METAL FOILS USING WATER BUFFER The E.O. Paton Electric Welding Institute

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8. Microstructures of Clad Foils Interface

EXPLOSIVE CLADDING OF THIN METAL FOILS

Interfaces of Stainless Steel Foils Clad by Explosion to Carbon Steel using Water Buffers

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9. Main Conclusions

EXPLOSIVE CLADDING OF THIN METAL FOILS

1. Novel process for explosion cladding of thin metal foils using water buffer

have been designed and successfully tested.

2. Water buffer provides extremely smooth surface condition of clad foils and

opens possibility to refuse from post cladding mechanical treatment.

3. Water buffer may be considered as an additional parameter for managing

optimal energy transfer in explosion cladding of light and/or thin metals.

4. Changing water into the oil buffer considerably improves the performance

of pre-heating (up to 150 °C) cladding plate, if necessary.

THANKS FOR YOUR ATTENTION!