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1
Realistic Coal Solutions to Clean Energy"
APEGGA luncheon
Calgary, Alberta, CanadaDec. 11, 2008
Paul R. Clark, PresidentRipley Canyon Resources Ltd.,Senior Advisor, Northwest Upgrading
2
Overview of the Presentation
Definition of clean coal (carbon) A Short Primer on Coal in the World How do we make coal clean (cleaner) End Uses of CO2 Current events and trends of clean coal Summary
3
My Definition of Clean Coal (Carbon) NOx and SOx and particulate emissions are
equivalent to or lower than natural gas combined cycle
Heavy metals that accumulate as a result of combustion or chemical reactions are benign
The majority of the CO2 generated from the process is captured and stored, sequestered or otherwise not emitted into the atmosphere
4
Energy Content in Alberta Coals
Lignite, subbituminous coals generally used for thermal power
Bituminous coal generally used as coking coal for steel making
Anthracite
Bituminous
Sub-bituminous
14000 Btu/lb
13000 Btu/lb
11000 Btu/lb
9500 Btu/lb
Lignite 8300 Btu/lb
Alberta plains coal
5
Why is clean coal so important Coal has been and will continue to be for the
foreseeable future the main source of electrical power production
Coal use for power production is increasing at a phenomenal rate in developing countries
Coal is ubiquitous in the world and for many countries, it is there largest energy resource.
If the CO2 is captured and not emitted into the atmosphere, the use of coal could be cleaner than the use of natural gas for power production
6
NorWest
Global Coal Distribution
From Norwest Corp
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Coal Deposits in Canada
8
Genesee 3 – 450 MW Coal-Fired Plant First supercritical plant built
in Canada, owned 50% by EPCOR and 50% by TransAlta Environmental controls,
including FGD and fabric
filters, reduce NOx, SO2 and
particulate emissions well below
provincial standards This plant has an efficiency of 10% better than Alberta
average $695 million facility The license to operate requires EPCOR to offset its CO2
emissions down to Natural Gas Combined Cycle levels
9
How do we make coal (carbon) cleaner by removing the CO2Existing Plants
Oxy-fuel Amine or Sorbent Recovery
New Plants Integrated gas combined cycle (IGCC) using
gasification Methanization Ultra Super-Critical with carbon capture
10
Amine Recovery-Post-Combustion Capture
Flue Gasfrom Plant
CO2
StripperReboiler
CO2 to Cleanup
andCompression
CleanedFlue Gas toAtmosphere
CO2Stripper
AbsorberTower
Issues
- High amine regeneration heat load
- Fate of mercury in amine system
Steam
11
Amine (post combustion capture)Advantages Can be retrofitted to existing plants Can use the low grade waste heat to help increase
the efficiency of the processConcerns Not technically proven at power production plant
scale Fate of mercury in the flue gas stream Regeneration of the amine parasitic to the overall
efficiency of the plant
12
Oxyfuel CombustionAir Nitrogen
Coal
Flue gas
~97% CO 2Boiler
Drier
Water
AirSeparation
Compressor
G
TurbineGenerator
Feed Pump
Oxygen
Flue Gas (~97% CO 2)
Recycle ~75%
Issues- Boiler
performance with recycle flue gas
- Air entrainment
- Power consumed for oxygen production
- Quality of CO2
13
Oxy-Fuel Combustion
Advantages Can be retrofitted to existing plants Produces a CO2 flue gas with no nitrogenConcerns Not technically proven at power production plant
scale Fate of mercury in the flue gas stream Oxygen plant parasitic to the overall efficiency of the
plant which results in more CO2 being created and lower plant efficiency
14
15
Integrated Gasification Combined Cycle with CO2 Extraction
FuelPreparation Gasifier
Gas Cooling
GasCleaning
ShiftReactor
CO2Extraction
GasTurbine
Waste HeatBoiler
SteamTurbine
CO2 Cleanup& Compression
Air
Coal
Water
Slag Sulphur, Mercury &Particulates
CO2 toPipeline
Hydrogen
Flue GasTo
Atmosphere
ElectricPower
Electric Power
Air Separation
PlantOxygen
16
Polygeneration Potential of Gasification
H2(upgrading)
Coal, coke, etc.
Gasification
Synthesis Gas
Methanol
Methyl Acetate- cellulose- lacquers/paints- perfume- pharmaseuticals- synthetic flavoring
Acetic Anhydride- cellulose acetate- fiber- pesticides- aspirin/acetaminophen
Power & Steam(Electricity)
Naphtha
Waxes
FT Diesel Car Fuel
Acetic Acid- food preservative- cellulose- lacquers- plastics- rayon- solvents
Town Gas(low cost/low grade gas)
Ammonia& Urea(fertilizer)
Dimethyl Ether- aerosol propellant- refrigerant- fuel in welding
Ethylene & Propylene- food ripening agent- plastics- fibers- solvents- coatings
CO2
(EOR, sequestration, ECBM)
Adapted from Eastman Chemicals
17
Eastman Chemicals – Gasification Since 1982
18
Advantages of Gasification
Carbon capture integrated into the process and capture can be achieved at a relatively low cost
No NOx (Nitrous oxides) Low cost and high efficiency mercury capture Produces other marketable products through the
gasification process Uses less water than a pulverized coal plant Deals with heavy metals which are encased in the
slag produced
19
Concerns with Gasification
Not suitable for retrofitting to existing plants, so most PC plants would still be operating for some time in the future
Higher cost than PC plants Not considered technically proven by many The production of power is one of the least
value added products from gasification today Difficult to finance
20
The Great Plains Synfuels Plant is shown in the foreground in Beulah, North Dakota; Antelope Valley Station in the background.
21
Methanation Process
Steam carbon
C+H20 =CO+H2 Water gas shift
CO+H20 = H2+CO2 Hydro-gasification
2H2 + C = CH4
22
Ultra Super-Critical
Potential of 45-50% efficiency Focus of development work in Europe Motivation is high fuel costs Requires dramatic improvements in materials
technology because of the high temperatures and pressures
Because of higher efficiency, can reduce CO2 emissions by more than 30%
23
Geological Sequestration of Carbon Dioxide
ReginaRegina
EstevanEstevan
BismarckBismarck
North DakotaNorth DakotaMontanaMontana
ManitobaManitoba
SaskatchewanSaskatchewan CanadaCanada
USAUSA
WeyburnWeyburn
BeulahBeulah
24
Value of Enhanced Oil Recovery
25
Sleipner Project –North Sea
26
Geological Formations to Store CO2 from Major Point Sources
27
Current status of clean coal (carbon) Gasification projects booming in China but not to
produce power – mostly chemicals and fertilizer Clean power projects that have been announced
have been shelved because of high cost (Saskpower, Tampa Electric) and uncertain regulations, ie CO2
UK not supporting IGCC but are very interested in post combustion cleanup.
Many clean power projects have been announced in the US to take advantage of subsidies, but few are at the permitted or construction stage
28
Current status of clean coal cont’d A lot of research and demonstration being done on a
back end capture of CO2 EPCOR proceeding with a $33 million front end
engineering study for a 275 MW IGCC plant at Genesee
Developers in the US are turning to petcoke as a low cost, high BTU, low moisture feedstock as an alternative to coal
One Alberta upgrader (Opti-Nexen) is gasifying their asphaltenes to produce H2 and power for their own use.
Other planned upgraders do not find it economical to produce power, only hydrogen
29
SummaryToday Tight gas and shale gas production in the US has
provided ample gas supply which has helped to keep natural gas prices low.
Natural gas is the base case for new power generation Capital costs for gasifiers have increased significantly
world wide The majority of coal power plants being built today in
the world are supercritical without CCS, which have lower emissions and higher efficiency than the vintage subcritical plants
The focus for new power generation is on renewables
30
Summary (continued)Tomorrow Coal plants will remain as the largest producer of
electricity. Some will have CO2 mitigation Renewable energy will become mainstream and will
overtake gas Nuclear will have a resurgence but costs will be high The penalties for emitting CO2 will rise and CO2
markets will emerge Carbon capture and sequestration will add significant
costs to coal power generation Power may become a by-product in the production of
other higher valued products