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1
Royal Building System
General
RBS Aplications
Construction ProcessSpecifications and Construction details
Approvals and Certifications
Royal Andina kits
2
General
1.1. Company-Policies
1.2. Products Lines
1.3. RBS Construction System
1.4. Properties and Advantages
1.5. Construction Process
1.6. Construction Process-Video
1.7. Institutional Video
Royal Andina S.A.
We are a company dedicated to make PVC panels and profiles to offer a variety of solutions for the construction field.
Our products are made with Canadian technology and excellent quality.
From our plant in Cartagena we attended the Andina market, Central America and the Caribbean.
Our best reference is the testimony of our costumers and our projects since 1997.
Our commitment is simple: complete satisfaction to our costumers. We provide the ideal solution even for the most demanding projects.
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Royal Andina Central and South America
5
PRODUCT LINES
RBS CONSTRUCTION SYSTEM
Window Systems
6
Electric Ducts or hydraulics
Concrete or empty with metallic structure
Steel of reinforcement
PVC Panel
RBS Construction System
The RBS system is made from PVC panels ready to assembly for any type of project.Depending on the project, the width or thickness could be less than 100 mm or 64 mm.Reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.
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RBS Construction System
Versatile and easy to project
100 mm System.
64mm System
64mm System Basic Module
100mm System Basic Module
Connector Panel
Panels Connector
8
• Durable• Waterproof• Ignífuge and self-extinguishable• UV protection• Aseptic• Corrosion resistant (oxide), salinity, chemical
and microorganisms• Homogeneous quality
Product properties
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• Quick On –site Assemblyn • Acoustic and thermal insulation• Resistant to extreme weather condiions• Rodent/Pest Resistant • Can be designed to handle earthquake
and hurricane conditions• Finished • Adjust to any design • Easy to maintain & clean • Compatible with others constructions• Long-Term Durability: Will not rust,
corrode, flake, peel or rot!
Advantages of RBS System
Condominium after hurricane Michelle, built with RBS System, October 2001
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Building Preparations
Walls filled with concrete
Walls filled with steel bars
11
RBS Aplications
2.1. Social Housing
2.2. Private Housing
2.3. Education
2.4. Health
2.5. Industry and Commerce
2.6. Camps
2.7. Hotels
2.8. Military Installations
2.9. Other applications
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Social Housing
13
Social Solutions for the community
The properties and advantages of the RBS system offer an optimal alternative for the construction of social housing:
Worthy
High qualityFinished
Lasting and ComfortableWaterproof and UV protection remains stable over time.
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Advantages
TRADITIONAL
RBS SYSTEM
Finished remains stable over time
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Advantages
The durability of the materials can be seen when you compare our products with others
La Habana, Cuba
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Advantages
Better finishes
TRADITIONAL
RBS SYSTEM
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Advantages
The System doesn´t crack after the construction is settles down
TRADITIONAL
RBS SYSTEM
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Housing
Houses, Cartagena, Colombia
• 24 units of 42 Sqm.• 12 years built
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Housing
Social Housing, Curacao
• 50 units• 65 Sqm.
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Housing
Tirima Project, Venezuela
•120 apartments• 45 Sqm.
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Housing
House in Venezuela
•150 units• 60 Sqm.
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Housing
House in Santa Lucía,Venezuela
• 200 units• 100 Sqm. area
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Housing
House in Isla Margarita, Venezuela
• 300 units• 62 Sqm.
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Housing
• 80 units• 65 Sqm.
Engineer houses, Changuinola, Panamá
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Housing
• 56 Sqm. houses
Condominium project, Rep. Dominicana
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Housing
Apartments, La Habana, Cuba
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Housings
Las Lomas, México
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Housing
Condominium project, St. Marteen
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Private Housing
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Housing
House in San José, Costa Rica
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Housing
House in San José, Costa Rica
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Housing
House in Cajicá, Colombia
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Housing
House, Colombia
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Housing
Country house, Rionegro, Colombia
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Housing
La Arena house in Isla Del Rosario, Colombia
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Housing
Summer house, Medellín, Colombia
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Education
38
Education
“Infrastructure for educational areas”
The RBS system adapts to both rural and urban areas temporarily or permanently • Rapid execution• Quality of materials• Low cost and low maintenance• Fixed cost• Adapts thermally to regional climates
In addition, the RBS system provides an integral finish for immediate use, and allows to incorporate other finishes highlighting the sense of the community for the educational areas.
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Education
School in Buenos Aires (Citibank), Quibdó, Colombia
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Education
School in Buenos Aires (Citibank), Quibdó, Colombia
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Education
Schools (Citibank), Providencia, Colombia
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Education
El Divino Niño school (Citibank), Marinilla, Colombia
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Education
Pedagogic unit, Cota, Colombia
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Education
UNICEF Emilio Carvajal school, Buenaventura, Colombia
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Education
Ferrostal school , Palonegro, Quindio, Colombia
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Education
Several projects, Quindío, Colombia
Hermanitasde la Anunciación,Calarcá
Santa Maria Micaela schoolAdoratrices , Armenia
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Education
Plan Padrino school, B/ventura, Colombia
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Education
School Fundación Pies Descalzos, Bogotá, Colombia
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Education
Paujil school, Caquetá, Colombia
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Education
OIM – Timbiquí rural school, Cauca, Colombia
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Education
OIM – Divina Pastora, Cucutá, Colombia
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Education
Classroom , Nueva Granada school, Bogotá, Colombia
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Education
San Miguel school, La Calera, Colombia
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Education
Los Pinos school, Bogotá, Colombia
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Education
Universidad Del Norte, Barranquilla, Colombia
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Education
University classrooms, México
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Education
Schools, México
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Education
Coliseum, USA
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Health
60
Advantages of RBS System
The materials used by the RBS system, offer construction free of
mold and low maintenance.
The thermal and acoustic characteristics of the RBS system
provides comfort in any climate regardless of geographical location
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Health
Medical center in Acacias, Meta, Colombia
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Health
Hospital in Bahía Solano, Colombia
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Health
Cafesalud Medical center, Bogotá, Colombia
64
Health
Red Cross, La Tebaida, Colombia
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Health
Administrative offices COACEMED, México
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Health
Computer center COACEMED, México
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Industry and Commerce
68
1. Foundation
3. Metal or concrete structure
2. Walls panels
Construction Process
69
4. Wall assemble 5. Section hoisted 6. Union between sections
Construction Process
70
Aspecto muro instalado
Contraflambeos para nivelar los largueros
en grandes luces
Largueros
La frecuencia de los refuerzos se
determina según la zona eólica
Proceso Constructivo
Detalle fijación muros a estructura
71
7. Hydraulic Inst. 9. Cover structure
10. Roofing
8. Electric Inst.
11. Finishes
Construction Process
72
Industry
Prince Plastics plant, Canadá
73
Industry
Agricultural Warehouse, USA
74
Industry
Biofilm plant 13.000 Sqm, Colombia
75
Industry
El Trébol, industrial warehouse, Colombia
76
Industry
Lime warehouse, Bogotá, Colombia
77
Industry
Refisal, Cartagena, Colombia
78
Industry
Minipak plant, Colombia
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Industry
Warehouse project
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Industry
Several projects, North America
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Industry
Innovatec offices, Cali, Colombia
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Agriculture Industry
Dairy farms, Canadá
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Commerce
Supermarket Olímpica, Colombia
84
Commerce
Ford Sales Center, México
85
Camps and Accommodations
86
RBS CONSTRUCTION SYSTEM
We will be there!
IT DOESN´T MATTER WHERE YOU NEED US,
WE´´LL BE THERE
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Construction Process
Floor and walls assemble systems
1. FOUNDATION 2. PLATE
4. WALL STRUCTURE 5. WALL ASSEMBLE
3. INSTALLATIONS
6. FRAMES INSTALLATION
88
Construction Process
Installations, roofing and finishes
7. HYDRAULIC INST. 9. COVER STRUCTURE
10. ROOF ASSEMBLE
8. ELECTRIC INST.
11. FINISHES
89
Camps
Pluspetrol camp, Pisco, Perú
90
Camps
Trompeteros project, Perú
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Camps
Yanacocha, Perú
92
Camps
Camisea project, Perú
93
Camps
Airport project, Arequipa, Perú
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Camps
Houses in Changuinola, Panamá
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Camps
Military camps, Colombia
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Camps
Houses for the Army, Melgar, Colombia
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Camps
Cerrejón, Guajira, Colombia
98
Camps
Conconcreto Camps, Medellín, Colombia
99
Hotels
100
Hotels
Los Delfines Hotel, San Andrés Isla, Colombia
101
Hotels
Fiscal Hotel, Cuba
102
Hotels
Nitana Hotel, Coveñas, Colombia
103
Hotels
Morritt’s Grand Resort, Islas Cayman
104
Military Installations
105
Military Installations
Administrative office, the Fourth military division, Colombia
106
Military Installations
Hangar in Juanchaco, Colombia
107
Military Installations
Cotecmar hangar, Colombia
108
Military Installations
Gasur control tower, Colombia
109
Camps
Military camps, Colombia
110
Camps
Army housing, La Macarena, Colombia
111
Housing
Fiscal homes, Turbo, Colombia
112
Other Applications
113
Prodesa sales center, Colombia
Otther Applications
114
Carwash, Canadá
Other Applications
115
Gas stations, Brasil
Other Applications
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Offices, Bogotá - Colombia
Other Applications
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Oxicol offices, Cartagena, Colombia
Other Applications
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Construction in flood zone, Panamá
Other Applications
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Portable toilet, Colombia
Other Applications
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Portables toilets, Argentina
Other Applications
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Booth Royal Andina Expoconstrucción, Bogotá, Colombia
Other Applications
122
Church in Bolívar, Colombia
Other Applications
123
Refrigerators, Colombia
Other Applications
124
Swimming pools, Colombia
Other Applications
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Swimming pools, Colombia
Other Applications
126
Several
Other Applications
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RBS Construction Process
3.1. Concrete walls
3.2. Empty walls with
metallic structure
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3.1.1 System description
3.1.2 64 mm and 100 mm systems
3.1.3 Preliminaries
3.1.4 Foundation
3.1.5 Plan location
3.1.6 Walls assemble
3.1.7 Installations
3.1.8 Steal reinforcements
3.1.9 Wall bracing
3.1.10 Frames installation
3.1.11 Concrete placement
3.1.12 Flooring plates
3.1.13 Roof Installation
Content
3.1. Concrete walls
129
Electric Ducts or hydraulics
Concrete or empty with metallic structure
Steel of reinforcement
PVC Panel
RBS CONSTRUCTION SYSTEM
The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width could be less than 100 mm or 64 mm, reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.
130
64 and 100 mm Systems
100 mm System
64 mm SYSTEM
64 mm SYSTEM Basic Module
Panels Connector
100 mm SYSTEM Basic Module
Connector Panel
131
Preliminaries
Preparation of the ground and installations
The structural design of the floor tile is the same as any other system, it is made base on the weight capacity of the floor.
The electric, hydraulic and sanitary installations including the steel reinforcement must stay inside the walls
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Preliminaries
Royal material download to the construction site
The PVC profiles must be placed according to the size on the construction site, this will be warranty The best performance.
133
Foundation
FOUNDATION
The foundation must be well level
Plate detail
RBS WALLS
GUÍDE
GUÍDE
ANCLAJE DE VARILLAS
PLATE REINFORCING
STEEL BAR
134
Replanteo MurosDEMARCACION MUROS
Imprescindible uso de la cimbra para asegurar la posición de los muros y la
colocación de las guías.
Placa lista para la colocación de los paneles de muros
135
Ensamble Muros
IDENTIFICACIÓN PIEZAS
Todos los elementos que componenun kit están marcados y en el plano se especifica su ubicación.
Empresa
Proyecto
Tipo de Panel
Longitud del Panel
136
Walls assembly
137
Ensamble Muros
• La verticalidad de las juntas deberá revisarse al plomar los muros en uno y otro sentido.
• Es conveniente contemplar la escuadra de los muros.
90°
0.800.80 1.0 1.0
0.60 0.60
EJEMPLO DEL TRAZO DE ESCUADRA
EJEMPLO DE MAL PLOMADO DE MUROS
EJEMPLO DE VERTICALIDAD DE ESTRÍAS ENTRE PANELES Y CONECTORES
138
Ensamble Muros
MURO ROYAL
MURO ROYAL
90°
ESCUADRA
90°
MURO ROYAL
LOSA DE PISO
VISTA EN PLANTA VISTA EN ALZADO
5
3
4
• Ya completo el armado de los muros se procede a la nivelación y plomado de los mismos verificando las escuadras que se deben tener entre muros y entre losa de piso y muros.
139
Hydraulics Installations
140
Electric Installations
Installation of switch and outlet boxes
141
Steel ReinforcementsDepending of structural design, ¾ or ½ rod are used as vertical or
horizontal reinforcement.
142
Shoring walls
Wood or metal angles are used to shore walls, windows and doors
143
Placement of frames
• The andino frame can be placed inside the connector panel or over it.
• The frames can be placed before or after filling the walls.
See detail “C”See detail “A”
Detail “A”
Detail “C”Detail “B”
See detail “B”
144
Wall Bracing
Brace with pump
Metal funnel to avoid wasting the concrete.
145
Shoring walls
Cleaning the walls with water
Roof anchors
146
Mezzanine PlatesPlate system with blocks
Flooring plates for more than two floors
147
Mezzanine Plates
Plate system with SteeldeckSolid Plate
148
Roof installation
Placement of the beam
anchor
Enlarged picture of the RBS beam and roof
anchors
Placement of the ridge beam on the wall´s axis
Roof anchors
149
Roof Installation
Once the connectors are aligned in place, procede to present the panels, which will slide between connectors .
150
Roof Installation
Ventilation lid is placed Place lid Se procede a colocar la tapa de cumbrera
caballete
Ridge Installation
151
Roof Installation
TILES ALTERNATIVES
Roof with andina tile
Roof with clay tile
152
3.2. Empty walls with
metal structure
3.2.1. Floor assemble system3.2.2. Wall assemble system3.2.3 Frame installation3.2.4. Installations3.2.5. Roof structure3.2.6. Assemble of roof and finishes
153
Construction process
Floor assemble system
1. BASE SUPPORT 2. BASE OR PLATE
3. INSTALLATIONS
154
Construction Process
Walls assemble system
4. WALL STRUCTURE
5. WALLS ASSEMBLE
155
Construction Process
Frames for doors and windows
6. FRAMES INSTALLATION
156
Construction Process
Installations
7. HYDRAULICS INST.
8. ELECTRIC INST.
157
Construction Process
Roof structure
9. ROOF STRUCTURE
158
Construction Process
Roof assemble and finishes
10. ROOF ASSEMBLE
11. FINISHES
159
Specifications and detailes of construction
160
Approvals and Certifications
5.1. Fire resistant (English)
5.2. Fire resistant
5.3. Chemical resistant
5.4. Structural resistance of 64mm
5.5. Acoustic resistance of 100mm
5.6. Balistic testing
5.7. Maintenance technical guide
5.8. Tool list
161
Royal Andina Kits
6.1. Housing kits
6.2. Institutional Kits
162
6.1. Housing Kits
6.1.1. Labrador house - 15 sqm6.1.2. Montana house - 27sqm6.1.3. La Inés house - 36 sqm6.1.4. Paraiso house – 39 sqm6.1.5. La Cabaña house- 42sqm6.1.6 Verano house - 46 sqm6.1.7 Caribe house - 52 sqm6.1.8. La Calera house – 60sqm6.1.9. Lebrija house - 70 sqm6.1.10 Palmeras house120sqm
163
Labrador house – 15 Sqm
164
Labrador house – 15 Sqm
165
Montana house – 27 Sqm
166
Montana house – 27 Sqm
167
La Inés house – 36 Sqm
168
La Inés house – 36 Sqm
169
Paraíso house – 39 Sqm
170
Paraíso house – 39 Sqm
171
La Cabaña house – 42 Sqm
172
Verano house – 46 Sqm
173
Verano – 46 Sqm
174
Caribe house 52 Sqm
175
Caribe house 52 Sqm
176
La Cabaña – 42 Sqm
177
La Calera house 60 Sqm
178
La Calera house 60 Sqm
179
Lebrija 70 Sqm
180
Lebrija house 70 Sqm
181
Palmeras house 120 Sqm
182
Palmeras house 120 Sqm
183
6.2. Institutionals Kits
6.2.1. Lodging of - 81 Sqm6.2.2. Service module of 36 Sqm6.2.3. Administration module of 48 Sqm6.2.4. Large classroom of 48 Sqm6.2.5. Bathroom set of 24 Sqm6.2.6 Classroom module 2 of 74 Sqm6.2.7 Classroom module 3 of 110 Sqm6.2.8. Educational classroom module 4 + Set Bathrooms6.2.9. Módulo Educativo 6 Aulas+Bat. Baños
184
Lodging of 81 Sqm
185
Lodging of 81 Sqm
186
Service module of 36 Sqm
187
Service module of 36 Sqm
188
Administration module of 48 Sqm
189
Administration module of 48 Sqm
190
Large classroom of 48 Sqm
191
Large classroom of 48 Sqm
192
Bathrooms set of 24 Sqm
193
Bathrooms set of 24 Sqm
194
Classroom module 2 of 74 Sqm
195
Classroom module 2 of 74 Sqm
196
Classroom module 3 of 110 Sqm
197
Classroom module 3 of 110 Sqm
198
Módulo Educativo 4 Aulas+Batería Baños
199
Módulo Educativo 6 Aulas+Batería Baños