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    Fusion Engineering and Design 88 (2013) 226232

    Contents lists available at SciVerse ScienceDirect

    Fusion Engineering and Design

    journa l homepage: www.elsevier .com/ locate / fusengdes

    Numerical analysis ofliquid metal MHD flows through circular pipes based on a

    fully developed modeling

    Xiujie Zhang, Chuanjie Pan, Zengyu Xu

    Southwestern Institute of Physics, Chengdu, Sichuan, China

    h i g h l i g h t s

    2D MHD code based on a fully developed modeling is developed and validated by Samad analytical results. The results ofMHD effect ofliquid metal through circular pipes at high Hartmann numbers are given. M type velocity profile is observed for MHD circular pipe flow at high wall conductance ratio condition. Non-uniform wall electrical conductivity leads to highjet velocity in Robert layers.

    a r t i c l e i n f o

    Article history:

    Received 28 November 2011

    Receivedin revised form 20 July 2012

    Accepted 8 February 2013

    Available online 20 March 2013

    Keywords:

    MHD flow

    Circular pipe

    Numerical simulationVelocity profile

    a b s t r a c t

    Magnetohydrodynamics(MHD) laminar flows through circular pipes are studied in this paper by numer-

    ical simulation under the conditions of Hartmann numbers from 18 to 10000. The code is developed

    based on a fully developed modeling and validated by Samads analytical solution and Changs asymp-

    totic results. After the code validation, numerical simulation is extended to high Hartmann number for

    MHD circular pipe flows with conducting walls, and numerical results such as velocity distribution and

    MHD pressure gradient are obtained. Typical M-type velocity is observed but there is not such a big

    velocityjet as that ofMHD rectangular duct flows even under the conditions ofhigh Hartmann numbers

    and big wall conductance ratio. The over speed region in Robert layers becomes smaller when Hartmann

    numbers increase. When Hartmann number is fixed and wall conductance ratios change, the dimension-

    less velocity is through one point which is in agreement with Samads results, the locus of maximum

    value ofvelocityjet is same and effects ofwall conductance ratio only on the maximum value ofvelocity

    jet. In case ofRobert walls are treated as insulating and Hartmann walls as conducting for circular pipe

    MHD flows, there is big velocityjet like as MHD rectangular duct flows ofHunts case 2.

    2013 Elsevier B.V. All rights reserved.

    1. Introduction

    Liquid metal blanket have many attractive features such as

    low operating pressure, design simplicity and a convenient tri-

    tium breeding cycle, but MHD effect is a remaining key issue to be

    resolved. The mainly purpose of MHD effect study is to reduce the

    high MHD pressure drop and understand its velocity distribution.

    It is necessary to model MHD flows through Maxwells equationsand the NavierStokes equation, in order to better understand the

    MHD effects of liquid metal under strong magnetic field. One of

    the most basic cases is the laminar MHD flow through circular

    pipe under a uniform strong magnetic field. Although there are

    some theoretical results available, such as analytical solutions for

    MHD pipe flows with insulating or conducting walls [13], but all

    those solutions are under the form of infinite series expansions

    Corresponding author. Tel.: +86 28 82850419.E-mail address: [email protected] (X. Zhang).

    involving modified Bessel functions, which limit those solutions

    to small Hartmann number (Ha). The square of Hartmann num-

    ber is the ratio of Lorentz force comparing to viscous force, while

    the Hartmann number normally ranges from 103 to 105 in mag-

    netic fusion reactor. There are some approximate solutions for

    high Hartmann number based on the asymptotic method [46],

    but this method is not full solution, there has some difference

    with analytical solution at small Ha condition which can be seenfrom Fig. 1. In the analytical solution Samad [3] considered the

    case of circular pipe with finite electric conductivity and finite

    wall thickness, which obtained the M-type velocity profile under

    the conditions of small Ha and big wall conductance ratio. How-

    ever, in approximate approaches, Chang [4] did not observe the

    M-type velocity profile. Since the analytical solution of Samad

    is limited to small Ha which is about 30, does there exist big

    velocity jet like as MHD rectangular duct flows [9] when the Hart-

    mann number becomes bigger to 104? Therefore it is important

    to extend study to high Hartmann numbers through numerical

    simulations.

    0920-3796/$ see front matter 2013 Elsevier B.V. All rights reserved.

    http://dx.doi.org/10.1016/j.fusengdes.2013.02.032

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    X. Zhang et al. / Fusion Engineering and Design 88 (2013) 226232 227

    Fig. 1. The difference of velocity profiles between analytical solutions and approx-

    imate results.

    In this paper, high resolution numerical simulation of MHD

    flows through circular pipes based on a fully developed model-

    ing under the cylindrical coordinate is done to obtain the results

    of velocity distribution and MHD pressure drop under the condi-

    tions of Hartmann numbers from 18 to 10000. Numerical results

    with small Hartmann number are validated by Samad analytical

    results, and then give the results of velocity and induced electri-

    cal current distribution, MHD pressure drop under high Hartmann

    number conditions.

    2. Mathematicalmodeling

    The unidirectional incompressible laminar flows are consideredin this modeling as shown in Fig. 2a, where the magnetic field is

    alongXdirection and the flow is driven by a uniform pressure gra-

    dient in the Zdirection. It can be assumed that there is only one

    component vzof velocity andonly one component of induced mag-

    netic field Bz due to the fluid is only flow along Zdirection. The

    equations [3,5,13] governing this electrical conducting flow in the

    Cartesian coordinates are shown as below:

    2vz

    x2+

    2vz

    y2

    p

    z+ B0

    BZx = 0 (1)

    1

    x

    1

    x

    Bzx

    + 1

    y

    1

    y

    Bzy

    + B0

    vZx = 0 (2)

    where is the constant viscosity, is the magnetic permeabilityof vacuum, x and y are the electrical conductivities in x and ydirections respectively. By introducing the dimensional variables:

    X= xa

    , Y= ya

    , Z= za

    R = ra

    , V= vzv0P

    , B = Bzv0P

    Eqs. (1) and (2) can be rewrittenin a dimensionless form as follows:

    2V

    X2+

    2V

    Y2+ Ha B

    X+ 1 = 0 (3)

    2B

    X2+

    2B

    Y2+

    HaV

    X=0 (4)

    where a is the inner radius of the circular pipe and v0 is the mean

    velocity and P= (a2)/v0, Ha = aB0

    /, and = (p/z),where the non-dimensional quantity Ha is the Hartmann number

    and Pis the Poiseuille number. For numerical simulations, we con-

    vert Eqs. (3) and (4) into cylinder coordinate wherez-axis is along

    the axis of the circular cylinder:

    2V

    R2+ 1

    R

    V

    R+ 1

    R22V

    2+Ha

    B

    Rcos B

    sin

    R + 1 = 0 (5)

    R

    B

    R

    +

    R

    B

    R+ 1

    R

    R

    B

    + Ha

    V

    Rcos V

    sin

    R

    = 0 (6)

    where is the ratio of the electrical conductivity of liquid to itslocal value and it is assumed that electrical conductivities of liquid

    and solid are isotropy.

    The dimensionless electrical current is calculated through the

    following equations:

    jx=

    1

    Ha

    Bz

    y x (7)

    jy=1

    Ha

    Bzxy (8)

    3. Numericalmethods

    3.1. Numerical scheme

    Similar to Reference [13], a control volume technique based on

    non-uniform collocated meshes is used to get the finite differential

    equations. The velocity and induced magnetic field are defined at

    the center of the control volume cell, and is taken at the sidesof the cell. Eq. (5) is only solved in liquid area while Eq. (6) is

    solved in all area which contains liquid and solid. The code is writ-

    ten in Fortran90, uses Alternative Direction Implicit (ADI) methodto solve the finite differential equations and contains an effective

    convergence acceleration technique same as Reference [13].

    3.2. Mesh and treatment of cylinder coordinate singularities

    For liquid metal MHD pipe flows the boundary layer is very thin

    with about Ha1 non-dimensionless thickness. Under high Hart-mann conditions it cannot use the uniform meshes for very large

    computation, so the non-uniformmeshes related to Ha is employed

    in numerical simulations, which can insure that there are at least 7

    mesh points within the boundary layer and 342342 mesh pointsin the radial and azimuthal directions. The illustration of the com-

    putational mesh is shown in Fig. 2b.

    Dueto thesymmetryof thecircular pipe it is reasonable to solveonly onequarterof thepipearea,i.e.theta ()from /2to . Becauseof the singularity at the origin point where need special treatment,

    we choose the grids which are half-integer in radial direction and

    integer in azimuthaldirection, i.e.Ri = (i3/2)R and j = (j1),where i= 2,3,. . .,N+ 1 andj = 1,2,3,. . .,M. When R1 = 0 and Riis com-puted from 2 to Nin radial direction and from References [10,11],

    it can be seen that this method can avoid the singularity in radial

    direction. The integered mesh in radial direction ranges only from

    0 to 0.8 since the non-uniform mesh is required to solve the thin

    boundary layer at high Hartmann numbers. If we compute from

    /2to in azimuthaldirection, the symmetry boundary conditionsare V(/2 + )=V(/2) and V() =V(), which is not correctfrom physical consideration and cannot get reasonable numerical

    results from computational test. Therefore, the computational area

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    228 X.Zhang et al. / Fusion Engineering and Design88 (2013) 226232

    Fig.2. Sketch of thecomputational areaand mesh: (a)the cross-sectionof thecomputational area, where thered arearepresents liquid metal, (b)non-uniformcomputational

    mesh used in numerical simulations. (For interpretation of the references to color in this figurelegend, thereader is referred to theweb version of this article.)

    is changed from /2 to + and thereafter the symmetryboundary conditions are:

    V(/2) = V(/2+), B(/2) = B(/2+)

    V( ) = V( +), B( ) = B( +)

    This treatment is reasonable from physical understanding andvalidated to be correct for high Hartman numbers even Ha= 104.

    There isno slip conditionfor thevelocity atthe interfaceof liquid

    metal and solid. At the interface of solid wall and air, the induced

    magnetic field is set to be zero.

    4. Validation of the code

    4.1. Samads case

    To validate the code, the numerical results are compared with

    Samad analytical solutions under small ha conditions. Due to the

    appearance of small differences between large numbers, Samad

    limit his computation to Ha= 18. With the recent development of

    computing hardware, we can extend the computation to Ha= 30.

    The numerical results are compared with those of Samad analyti-cal solution for Ha= 18and Ha= 30respectively, as seen in Fig. 3. As

    mentioned above, a is the inner radius of the circular pipe, alpha*a

    is defined as the outer radius of the pipe, and Ctakes the electrical

    Fig. 3. Comparison of thevelocity profiles between numerical results and those of Samadanalytical solutionsunder theconditions of small Ha: (a) Ha= 18 and(b) Ha= 30.

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    X. Zhang et al. / Fusion Engineering and Design 88 (2013) 226232 229

    Fig. 4. Comparison of the velocityprofilesbetweennumerical results andthose of Changs asymptotic solutionat Ha= 1000with all insulating walls: (a)comparethe velocity

    profiles at = /2, (b)velocity distribution in thecross section (3Ddisplay).

    conductivity of the solid to liquid metal as same as that in Samad

    paper. From the comparison in Fig. 3, it can be seen that numerical

    results match well with those of Samad analytical solutionsand the

    M-type velocity is observed from both results.

    4.2. MHDpipe flowwith all insulating walls

    Inthecase ofMHD flowthrough circular pipe with allinsulating

    walls, there is no difference between Samad analytical and Chang

    asymptotic results. Then the code is validated against Changs

    results at high Ha [12]. It is seen from the comparison in Fig. 4a

    that numerical results match well with those of asymptotic solu-

    tion. Fig. 4b shows the non-dimensional velocity distribution in

    the cross section of circular pipe. There is an interesting resultthat in the line of x= 0 (= /2) the velocity profile is paraboladistribution, which is not similar to that of MHD rectangular duct

    flow with all insulating walls but that of normal fluid duct flows.

    Even the Ha changes the velocity profile in this direction is always

    parabola-shape.

    5. Results and discussion

    Because of the computational difficulty of Bessel function in

    Samads analytical solution at Hartmann number greater than 30,

    the numerical method is validated by Samad analytical solution at

    small Ha andthen extended for simulation of MHD flows in a circu-

    larduct with velocity andpressuredrop obtained at high Hartmann

    number.

    5.1. Electrical current and velocity distribution in the cross

    section

    In Figs. 5 and 6, Cw is the wall conductance ratio defined as

    follows:

    Fig. 5. Induced electrical current distribution in the cross-section of the MHD pipe flows.

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    230 X.Zhang et al. / Fusion Engineering and Design88 (2013) 226232

    Fig. 6. Velocity distribution in thecrosssection of theMHD pipe flows at differentHa (3Ddisplay).

    Fig. 7. Velocity profiles in theline of= /2 changing with Hartmann numbers.

    Cw= (wtw)/(fa), where w, f, tware electrical conductivityof solid wall and liquid metal, solid wall thickness, respectively.

    It canbe seen from electrical current distributionresults in Fig.5

    that there are two circuits if we convert the current distribution to

    the whole circular pipe domain by symmetry, which is reasonable

    in physical understanding.Small changes of the velocity over-speed

    regions in the Robert layers [7,8,12] are seen when Ha increases, as

    shown in Figs. 6 and 7. There has no big velocity jet in MHD circularpipe flows even when Ha= 104 and Cw = 1.0, which is different from

    that of MHD rectangular duct flows, because the difference of elec-

    trical current distributions in the crosssection between rectangular

    andcircularpipes, there is no obvious area where theelectrical cur-

    rent is parallel to the imposed magnetic field in MHD circular pipe

    flows.

    The most interesting result is that the velocity distribution

    changes with different Cw at Ha = 1 000, as shown in Fig. 8. All

    dimensionless velocities go through one point, which is in agree-

    ment with Samad results at Ha=18. Another interesting result

    is that with the fixed Ha number, the locus of the maximum

    non-dimensional velocity does not change with the wall conduc-

    tance ratio (Cw), which only affects the value of maximum jet

    velocity.

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    X. Zhang et al. / Fusion Engineering and Design 88 (2013) 226232 231

    Fig. 8. Velocity distribution in theline of= /2 vs. wall conductance ratio(Cw) at

    Ha = 1000.

    5.2. Compare MHDpressure drop with theory

    In numerical simulation the pressure gradient can be computed

    using:

    dpdz= v0

    4Q (9)

    derived from Q=

    /2

    1

    0 V(R, )dRd, where Q is the dimension-

    less flow rate related to the dimensional pressure gradient. To

    Fig. 9. Numerical results of dimensionless pressure gradient compared with theo-

    retical results.

    compare the pressure gradient with numerical results, the follow-

    ing formula [14] is used for the theoretical results:

    dpdztheory

    (dimensionless)= Cw1+ Cw

    (10)

    Formula (9) is then transformed to the following dimensionless

    format:

    dpdznumerical

    (dimensionless)= 4QfB

    20

    (11)

    where f and B0 are electrical conductivity of liquid metal andimposed magnetic field, respectively. It can be seen from com-

    parison shown in Fig. 9 that the dimensionless pressure gradient

    Fig. 10. MHD flows through circular pipe with non-uniform wall electrical conductivity: (a) velocity distribution in the cross-section (3D display), (b) electrical current

    distribution in the cross-section, Ha= 1000,Cw= 0.016.

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    232 X.Zhang et al. / Fusion Engineering and Design88 (2013) 226232

    change smaller with Hartmann number becoming bigger, when

    Hartmann number is equal to 100 the dimensionless pressure gra-

    dient is much close to that of theory values, while under Ha=18

    and Ha= 30 conditions there are big differences between numer-

    ical and theoretical results. The reason is because the theoretical

    formula (9) is suitable when Ha1. In addition, it is obvious thatthe theoretical formula only considers the effects of wall electri-

    cal conductivity and the pipe shape on the pressure gradient, not

    considers effect of the changing Lorentz force on it, i.e. the dimen-

    sionless pressure gradient shouldalso be the function of Hartmann

    number.

    6. Effect of non-uniformwall electrical conductivity

    In Hunts case 2 [9] of rectangular duct flows, Hartmann walls

    were treated as conducting and side walls as insulating. There also

    have Hartmann and Robert walls for MHD circular pipe flows, the

    Robertwalls in circular pipe arelike as the side walls in rectangular

    duct. When we treated Robert walls as insulating and Hartmann

    walls as conducting in MHD circular pipe flows, does there have

    big velocity jet like as Hunt case 2?

    In numerical simulation the wall from = /2 to = 1.175/2(i.e. 1/5.7 of whole computational wall area, approximately in

    Robert wall) is treated as electrical insulating and other walls as

    conducting. It can be seen from numerical results in Fig. 10 that in

    Robert layer there is big velocity jet like as Hunts case 2, which

    is because there has obvious electric current distribution which is

    parallel to the imposed magnetic field in Robert layer where the

    Lorentz force is very small, so in this area form big velocity jet like

    as MHD rectangular duct flows with conducting walls.

    7. Conclusions

    In the case of MHD flows through circular pipes at high val-

    ues of Hartmann number and wall conductance ratio (Cw), there

    is a typical M-type velocity profile as observed by Hunt in Refer-

    ence [9]. Compared with the case of MHD rectangular duct flows,

    the maximum of jet velocity in MHD circular pipe flows is smallerthan that in rectangular duct flows. Another difference lies in the

    effect of wall conductance ratio on velocity profile. In MHD circu-

    lar pipe flows, if the Hartmann number is fixed, for different wall

    conductance ratios the dimensionless velocity profiles all through

    one point and the locus of maximum velocity jet is same. Cwonly

    has the effects on the maximum value of the velocity jet in Robert

    layers.

    From the comparison of MHD pressure gradients, it can be

    seen that numerical results have some differences from theoretical

    results since the theory does not consider the effect of magnetic

    field on the pressure gradient, which should be the function of

    wall conductance ratio and Hartmann numbers. When the elec-

    trical conductivity approximately in Robert walls are treated as

    insulating and other walls as conducting, there has big velocity jet

    like as MHD rectangular duct flows with conducting walls.

    Acknowledgments

    Part of this work is supported by China National Nature Science

    Fund Grant No. 11105044; the authors would like to express grati-

    tude to professor Zongze Mu and Dr Jianzhou Zhu for their helpful

    suggestions.

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