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    Energy and exergy analysis ofuidized bed dryer based on two-uid modeling

    M.R. Assari a,*, H. Basirat Tabrizi b, E. Najafpour c

    a University of Jundi Shapor, Dezful, IranbAmirkabir University of Technology, Mech. Eng. Dept., Tehran, Iranc Mech. Eng. Dept., Dezful Branch, Islamic Azad University, Dezful, Iran

    a r t i c l e i n f o

    Article history:

    Received 24 July 2010

    Received in revised form

    11 November 2011

    Accepted 30 August 2012

    Available online 12 October 2012

    Keywords:

    Batchuidized bed dryer

    Gasesolid ow

    Two-uid model

    Exergy

    a b s t r a c t

    Energy and exergy analysis for batch

    uidized bed dryer based on the Eulerian two-

    uid model (TFM) isperformed to optimize the input and output and keep the quality of products in good condition. The two-

    uid model is used based on a continuum assumption of each phase. Two sets of conservation equations

    are applied for gasesolid phases and are considered as interpenetrating continuum. Further this study

    considers the two-dimensional, axis-symmetrical cylindrical energy and exergy equations for both

    phases and numerical simulation is preformed. The governing equations are discretized using a nite

    volume method with local grid renement near the wall and inlet. The effects of parameters such as: the

    inlet gas velocity, inlet gas temperature and the particle size diameter on the energy, exergy efciencies

    and the availability of gas are sought. Two-uid model prediction indicates good agreement between the

    available experimental results and reported non-dimensional correlations and other model predictions

    It is illustrated that at the beginning of the drying process, the energy efciency is higher than the exergy

    efciency for a very short time. However two efciencies come closer to each other at the nal stage o

    the drying. Increasing particle size will decrease both efciencies and the gas availability at the starting

    process.

    2012 Elsevier Masson SAS. All rights reserved

    1. Introduction

    Particle drying is an important process in food, pharmaceutical

    and chemical industries, which consume signicant amount of

    energy. A large number of independent variables such as particle

    density, size, shape, permeability, and hygroscopicity can inuence

    drying behavior. Fluidized bed drying is one of the most successful

    methods. In uidized bed dryer most particles are suspended in

    a hot air or stream. Fluidized bed drying, compared with other

    drying techniques, offers many advantages such as higher heat and

    mass transfer rates due to better contact between particles and gas,

    uniform bed temperature due to intensive solid mixing and ease in

    a control of the bed temperature and operation. Collectively, their

    advantages result in higher drying rates. In uidization phenom-

    enon, particles ow in a uid and particle-uid will inuence each

    other, and cause a complex phenomenon. Most of this process

    occurs in conjunction with other processes such as heat transfer,

    mass transfer or heat and mass transfer together.

    The uidized bed models can be classied into two broad

    groups: engineering models such as two-phase, three-phase

    models[1,2]and CFD based models that are based on a continuum

    assumption of phases [3,4]. The engineering models comprise

    a bubble phase without solids and a dense phase consisting of gas

    and solid particles. The dense phase is assumed to be well mixed;

    the modeling is applied to each phase separately and incorporates

    experimentalndings by others (see Ref. [4]). Two methods have

    been typically used for CFD modeling of gasesolid ows, namely

    "EulerianeLagrangian" method and "EulerianeEulerian" approach

    In the "EulerianeLagrangian" approach, the Lagrangian trajectory

    for the study of motion of individual particles is coupled with the

    Eulerian formulation for gas. The "EulerianeEulerian" or two-uid

    used in the current study provides a eld description of the

    dynamics of each phase.

    Researchers have conducted several numerical studies to

    describe uidized bed drying process. Palancz [5] proposed

    a mathematical model for continuous uidized bed drying based on

    the two-phase uidization. According to this model, the uidized

    bed was divided in two phases involving a bubble and an emulsion

    phase. Lai and Chen[6]proposed an improvement for the Palanczs

    model. Hajidavalloo and Hamdullahpur [7,8] proposed a mathe-

    matical model of simultaneous heat and mass transfer in uidized

    bed drying of large particles. They employed a set of coupled

    nonlinear partial differential equations based on three-phase

    model representing a bubble, interstitial gas and solid phase that* Corresponding author.

    E-mail address: [email protected](M.R. Assari).

    Contents lists available atSciVerse ScienceDirect

    International Journal of Thermal Sciences

    j o u r n a l h o m e p a g e : w w w . e l s e v i e r . co m / l o c a t e / i j t s

    1290-0729/$ e see front matter 2012 Elsevier Masson SAS. All rights reserved.

    http://dx.doi.org/10.1016/j.ijthermalsci.2012.08.020

    International Journal of Thermal Sciences 64 (2013) 213e219

    mailto:[email protected]://www.sciencedirect.com/science/journal/12900729http://www.elsevier.com/locate/ijtshttp://dx.doi.org/10.1016/j.ijthermalsci.2012.08.020http://dx.doi.org/10.1016/j.ijthermalsci.2012.08.020http://dx.doi.org/10.1016/j.ijthermalsci.2012.08.020http://dx.doi.org/10.1016/j.ijthermalsci.2012.08.020http://dx.doi.org/10.1016/j.ijthermalsci.2012.08.020http://dx.doi.org/10.1016/j.ijthermalsci.2012.08.020http://www.elsevier.com/locate/ijtshttp://www.sciencedirect.com/science/journal/12900729mailto:[email protected]
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    describe the thermal and hydrodynamic characteristics of bed.

    Syahrul et al. [9] carried out a thermodynamic analysis of the

    uidized bed drying process of moist particles to optimize the input

    and output conditions using energy and exergy models. Dincer and

    Sahin [10] developed a model for thermodynamic analysis, in terms

    of exergy of a drying process. The two-uid models of Ishii[11]was

    used for packed bed dryer by Basirat Tabrizi et al. [12] further

    extended for uidized bed dryer Assari et al. [13]. The governing

    equations discretized using a nite volume method and compared

    with the experimental results. Azizi et al. [14] considered numerical

    simulation of particle segregation in bubbling gas uidized beds. Li

    and Duncan[15] presented a dynamic model for batch uidized

    bed dryers where a simple two-uid model was used to describe

    the dynamics of a uidized bed dryer, which includes a bubble

    phase and an emulsion phase consisting of an interstitial gas phase

    and a solid phase.

    Understanding the relation between exergy and energy and

    environmental impact are important for energy cost, therefore the

    main objective of this study is to conduct an energy and exergy

    model to optimize the input and output conditions in uidized bed

    drying. A comprehensive model to simulate energy and exergy in

    bubbling uidized bed has been described in the previous studies

    [e.g. Ref. [18]]. This study implements a two-uid model for the rst

    time. The model simulates the drying operation for two-

    dimensional cylindrical case that includes the mass and energy

    conservations and exergy equation for each phase. Simulation is

    carried out with nite volume method. What distinguishes this

    paper from others is that the region of gas uidization is in slug

    regime and the bubble phase is undistinguishable (Umf 0.9731

    and U 4e5 m/s). The model predictions are compared with the

    experimental results and other reported predictions. In respect to

    our averaging procedure and working under slug regime in uid-

    ized bed dryer, the energy and exergy results do not indicate affect

    of bubbles directly. However, the bubble effect can be noticed

    indirectly in terms of other criteria.

    2. Modeling and analysis

    In the two-uid models, two sets of equations are used for

    gasesolid phases, both of which are considered as inter-

    penetrating continuum. The reader should refer to Ishii [11] and

    Gidaspow[4] for the fundamental theoretical formulation of two-

    uid ow. In this study, those theorems are applied for obtaining

    the governing equation with the volume averaging in order to

    express the thermal energy and exergy for each phase where the

    wet solid particles and the gas stream consider as two separate

    uids. The governing equations can be summarized as follows:

    Continuity equation for gas and solid phases respectively are:

    v

    vtrg 3gxg 1

    r

    v

    vrrrg 3gugxg v

    vzrg 3gvgxg a _m (1)

    v

    vtrs 3sxs

    1

    r

    v

    vrrrs 3susxs

    v

    vzrs 3svsxs a _m (2)

    here, _m stands for the moisture evaporation from the particle

    surface. If the temperature and moisture gradient inside the solid

    particles are ignored, then, _mcan be expressed by Palancz[5]:

    _m sp

    x*pg xg

    (3)

    The evaporation coefcientspis dened:

    sp hvrgDg

    kg(4)

    Moreover, the transfer coefcient for convective heat transfer

    between solid and gas is given:

    hv cgugrgJhPr23 (5)

    Jh 1:77Re0:44ic if Reic 30

    Jh 5:70Re0:78p if Reic < 30

    (6)

    Reic dpugrg

    3gmg(7)

    where the value of the moisture content of the saturated drying

    medium at the surface of the solid particle, x*pg is indicated as

    a function of the temperature and moisture content of the particle

    and expressed as:

    x*pg F1TsF2xs (8)

    where,the functionscan be computed from the tension curve of the

    moisture and the absorption character of the solid moisture system.The approximations were given:

    F1Ts 0:622 Pw

    760 Pw(9)

    F2xs

    8>:

    1 if xs>xscxnsxnsc l

    xnsc

    xns l

    if xs xsc (10)

    Pw 10

    0:622

    7:5Ts238 Ts

    (11)

    wheren and l are constant (n 3, l 0.01).

    Equation of motion for gas momentum inr-direction:

    v

    vt

    rg 3gug

    1

    r

    v

    vr

    rrg 3gu

    2g

    v

    vz

    rg 3gugvg

    3g

    vp

    vr br

    ug us

    a _mug (12)

    and in z-direction:

    v

    vt

    rg 3gvg

    1

    r

    v

    vr

    rrg 3gugvg

    v

    vz

    rg 3gv

    2g

    3g

    vp

    vz

    bzvg vs rg 3gg a _mvg (13)The rst and second term in the left hand side of above equa-

    tions, represent the rate of accumulation and net rate of outow

    across the closed surface, respectively. The right hand side terms

    are considered the pressure gradient, drag, gravitational force and

    the source momentum term due to the evaporation of wet solids,

    respectively, and neglected the friction force due to shear stresses.

    Solid momentum equation in r-direction:

    v

    vtrs 3sus

    1

    r

    v

    vr

    rrs 3su

    2s

    v

    vzrs 3susvs

    3svp

    vr br

    us ug

    vsrr

    vr a _mus (14)

    and in z-direction:

    M.R. Assari et al. / International Journal of Thermal Sciences 64 (2013) 213e219214

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    v

    vtrs 3svs

    1

    r

    v

    vrrrs 3susvs

    v

    vz

    rs 3sv

    2s

    3s

    vp

    vz bz

    vs vg

    vszz

    vz rs 3sg a _mus (15)

    The left hand side terms on the above equations are the pressure

    gradient, drag, normal solid stresses and the source momentum

    term due to the solid evaporation, respectively. In the absence of

    the normal components of the solid stresses, which physically

    describes the solid phase pressure, the local values of the void

    fraction in the uid bed become unrealistically low. Rietma and

    Mutsers [16] included such a term in their solid equation of motion.

    Kos[17]made measurements of such a term for sedimentation. He

    found it to be small compared to the hydrostatic pressure. The

    constitutive equation for the normal component of stress is

    s s( 3g). Using the chain rule, in thez-direction then

    vszz

    vz

    vszz

    v 3g

    v 3g

    vz G

    3g

    v 3gvz

    (16)

    in ther-direction

    vsrr

    vr

    vsrr

    v 3g

    v 3g

    vr G

    3g

    v 3gvr

    (17)

    Moreover, G( 3g) proposed by Rietma and Mutsers [16] is as

    follows:

    G

    3g

    108:76 3g5:43 (18)

    In the equations of motion, br and bz are the drag coefcients

    between the gas and the solid particles. The drag coefcients

    become

    bz 150

    32gmg

    3g

    dpFs

    2 1:75rgvg vs 3gFsdp for 3< 0:8 (19)And

    bz 3

    4CDz

    3g 3s

    vg vs

    rgdpFs

    32:65g for 3 0:8 (20)

    3g 3s 1 (21)

    whereCDzthe drag coefcient inz-direction, is related to Reynolds

    number, refer to[4]

    CDz 24Resz1 0:15Re0:687sz Resz < 1000 (22a)

    CDz 0:44 Resz 1000 (22b)

    where

    Resz 3grg

    vg vs

    dp

    mg(23)

    Furthermore, the expression for the friction coefcient in the

    radial direction is the same as that in the axial direction.

    Thermal energy equation for the gas phase and solid phase are

    described by:

    v

    vt

    3grgIg

    1

    r

    v

    vr

    r 3grgIgug

    v

    vz

    3grgIgvg

    1

    r

    v

    vr

    rkg 3g

    vTgvr

    v

    vz

    kg 3g

    vTgvz

    ahv

    Ts Tg

    a _m

    cwgTg g0

    (24

    vvt

    3srsIs 1rvvr

    r 3srsIsus vvz

    3srsIsvs

    1

    r

    v

    vr

    rks 3s

    vTsvr

    v

    vz

    ks 3s

    vTsvz

    ahv

    Tg Ts

    a _m

    cwgTg g0

    (25

    The enthalpy of gas and solid containing moisture can be

    expressed, respectively, as:

    Ig

    cg xgcwv

    Tg (26

    Is cs xscwTs (27

    The term involving work of expansion of void fraction is

    neglected here. The two terms on the right hand side of Eqs. (24

    and (25) involve the energy terms due to conduction, the third

    term is due to evaporation exchange term and the last is the

    exchange of energy due to convection.

    Multiplying the entropy equation by T0 and subtracting the

    resulting expression from the energy equation, exergy equation can

    be derived. Thus, exergy equation for gas and solid phase

    respectively are:

    v

    vt

    3grg

    Ig T0Sg

    1

    r

    v

    vr

    r 3grgug

    Ig T0Sg

    v

    vz 3grgvg

    Ig T0Sg

    1

    T0Tg

    1

    r

    v

    vr

    rkg 3g

    vTgvr

    1 T0Tg

    v

    vz

    kg 3g

    vTgvz

    1 T0Tg

    ahv

    Ts Tg

    1

    T0Tg

    a _m

    cwgTg g0

    T0 _S

    g

    gen

    (28

    v

    vt 3srsIs T0Ss

    1

    r

    v

    vrr 3srsusIs T0Ss

    v

    vz 3srsvsIs T0Ss

    1

    T0Ts

    1

    r

    v

    vr

    rks 3s

    vTsvr

    1

    T0Ts

    v

    vz

    ks 3s

    vTsvz

    1

    T0Ts

    ahv

    Tg Ts

    1

    T0Tsa _mcwgTg g0 T0

    _Ssgen

    (29

    The entropy of gas and solid containing moisture can be

    expressed, respectively, as follows:

    Sg cglnTgT0

    RglnPgP0

    xg

    cvwln

    TgT0

    RvwlnPvwP0

    (30

    Ss cs xscw lnTsT0

    (31

    The energy efciency of the dryer can be dened as the ratio o

    energy used to evaporate water from the particle to enthalpy

    available (incorporated) in the drying air. Thus energy efciency is

    given as:

    M.R. Assari et al. / International Journal of Thermal Sciences 64 (2013) 213e219 215

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    he a _m

    cvwTg g0

    _maca

    Tg1 T0

    Dt

    (32)

    And _ma is mass ow of inlet air.

    Furthermore the product as the rate of exergy evaporation and

    the fuel consumption as the rate of exergy, so the exergy efciency

    for the particle based on the exergy rate balance can be written as:

    hex

    1

    T0Tg

    a _m

    cwgTg g0

    _Eg1

    (33)

    Where, in Eq. (33), _Eg1 is the exergy of the inlet gas ow and the

    specic exergy can be obtained (see Dincer and Sahin[10]):

    eg1

    cg xg1cwv

    T1 T0 T0

    cg xg1cwv

    ln

    Tg1T0

    Rg xg1Rwvln

    Pg1P0

    T0

    "Rg xg1Rwv

    ln

    1 1

    :

    6078x

    0

    g1 1:6078x1g

    ! 1:6078xg1Rglnx

    1

    gx0g

    #(34)

    3. Numerical procedure

    The drying process of wheat particles in a 0.15 m i.d., 1.2 m riser

    height in a uidized bed is simulated numerically based on the

    experimental results of Assari et al. [13]. Two-dimensional, axis-

    symmetrical cylindrical equations, supplemented with the consti-

    tutive equations and initial and boundary conditions are solved by

    nite volume method using a variable mesh size. The momentum

    equations of uid bed drying are simulated with the Simpler

    Algorithm in order to obtain the velocity and voidage proles. The

    exergy, energy and mass transfer equations are solved with anupwind, ADI scheme. It is assumed that the particles will move

    downward after collision with the wall. So the higher agglomera-

    tion of particles is observed in the walls and inlet of the bed. Non-

    uniform grid generation is used that is much ner near the wall and

    in the entrance as shown in Fig.1. The meshsize istakento be3 mm

    near the wall and 8 mm at the center of the bed. The height of the

    mesh is 20 mm at the entrance of the bed and 50 mm at the top of

    the bed. The computational domain consists of 10 grids in radial

    and 25 grids along the axis of the bed.The convergence criterion for

    time zone is specied 104 for relative error between successive

    iterations.

    Generally, the ow velocities for the gas on the wall surface are

    zero in all directions. However, this is not completely true for the

    solid particles. Normally a rigid particle strikes it and reboundseither fully or partially. Hence, it is assumed that the particles have

    a zero normal velocity at the wall. For the tangential direction along

    the wall surface, the particles with the same momentum will move

    downward on the walls and no circulation adjacent to the wall is

    considered.

    4. Results and discussion

    In this study the simulation was preformed for wheat. Since

    wheat is one of the main commodities of agriculture and has

    extensive application in drying systems. Although some other

    agricultural materials like corn grains are bigger than the wheat

    grains. However this will cause a different pattern in uidized bed

    as well as energy and exergy efciency. Thereforewheat with initial

    temperature of 25 C is used for drying in uidized bed dryer. It is

    assumed to be spherical with an average diameter of 3 mm, density

    of 1200 kg/m3

    and heat capacity of 1260 kJ/kg

    C. The initial andcritical moisture content of solid wheat are at 0.25 and 0.2 (kg/kg),

    respectively, with initial moisture content of gas at 0.015 kg/kg. The

    operating temperature of bedranges between 70 and 100 C and no

    heat transfer through the wall of bed.

    Numerical simulation is carried out. Effects of the inlet gas

    temperature on temperature of the solid, the energy efciency, the

    exergy efciency and the availability of gas are discussed.

    Fig. 2compares the simulation results of the particles temper-

    ature in the uidized bed dryer with the experimental results of

    Assari et al. [13]. Some discrepancy between the model and the

    Fig. 1. Computational mesh.

    Fig. 2. Comparison of model simulation results for temperature of particles with

    experimental results[13].

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    experimental results exist, which is 4.5%. The deviation between

    the experimental and the modeling results are due to the precision

    of the measurement tools and the heat loss from the apparatus

    walls. This error is more considerable at the beginning of the fallingrate period of drying. The difference between the real heat transfer

    coefcient and applied one is also another source of disagreement,

    which can be modied based on the material and its thermal

    resistance.

    Furthermore the present model is compared with two-phase

    model of Li and Duncan [15]and is shown inFig. 3. Their model

    was based on a bubble phase and emulsion phase. However indi-

    cates a remarkably good agreement with our two-uid model.

    Moreover to validate the present model, the non-dimensional

    parameter including Reynolds number which expresses the non-

    dimensional drying air velocity and Fourier number which

    expresses the non-dimensional drying time, against energy and

    exergy efciency correlations introduced by Inaba et al. [18] are

    shown in Figs. 4 and 5 . The maximum difference between our

    simulation results and their non-dimensional correlations are

    within 24% for energy efciency and 19% for exergy efciency. It

    indicates a remarkably good agreement with our proposed model

    especially qualitatively. Inabas model is good for bubbling regime

    and we are working in slug regime in this study. This difference

    illustrates the bubble might increase the energy and exergy ef-

    ciency value.

    The energy and the exergy efciency simulation of uid bed

    dryer are preformed in this study by averaging in time for entire

    bed. Due to this procedure the bubbles do not affect our energy and

    exergy founding.

    The effect of increasing the inlet gas temperature on the solid

    temperature on the thermodynamic efciencies and the availability

    ofgasin the bed are shown in Figs. 6 and 7. It can be seen from Fig. 6

    that the energy efciency is found to be higher than the exergy

    efciency. Since exergy is not subject to a conservation law. Exergy

    is consumed or destroyed due to irreversibility in drying processBoth the energy and exergy efciencies for the drying of wheat

    particles are found to be very low at the nal time of drying process

    This can be explained by the fact that the surface moisture evap-

    orates very quickly due to high heat and mass transfer coefcients

    in uid bed systems. Hence the drying rate is very high at the initia

    stage of the drying process, but decreases exponentially when al

    the surface moisture evaporates and the drying front diffuses

    inside the material. When the inlet gas temperature is increased

    from 70 C to 100 C with the inlet gas velocity of 4 m/s, energy

    efciency increases up to 25% and the exergy efciency up to 21%

    Thus, higher inlet temperatures of drying air can be used which

    leads to shorter drying times. Further, the enthalpy and the entropy

    of drying air also increase and lead to higher energy and exergy

    efciencies. However there is practical limitation due to thedamage of the material. At the nal stage of drying process, the

    inlet gas temperature increase does not show any signicant effec

    in drying efciencies. If the inlet gas temperature is increased, the

    grain temperature also increases and the nal temperature of the

    material after long time spans becomes almost equal to the

    temperature of inlet drying air. In order to use the energy more

    effectively we can reduce the inlet gas temperature regularly unti

    the end of drying process.

    Fig. 7illustrates the availability analysis of gas inuid bed dryer

    It indicates the availability of gas at the start of the drying process is

    higher than the nal time. Because differences in the gas and solid

    Fig. 3. Comparison of model simulation results for temperature of particles and two-

    phase model of Li and Duncan [15].

    Fig. 4. Comparison with non-dimensional energy correlation efciency.

    Fig. 5. Comparison with non-dimensional exergy correlation efciency.

    0

    20

    40

    60

    80

    100

    0 500 1000 1500 2000 2500

    Efficiency(%)

    Time (s)

    Energy efficiency, Tgi=100 C, Vgi=4 m/s

    Energy efficiency, Tgi=70 C, Vgi=4 m/s

    Exergy efficiency, Tgi=100 C, Vgi=4 m/s

    Exergy efficiency, Tgi=70 C, Vgi=4 m/s

    Fig. 6. Effect of inlet gas temperature on thermodynamics efciencies.

    M.R. Assari et al. / International Journal of Thermal Sciences 64 (2013) 213e219 217

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    temperature at the beginning of the drying process are higher and

    tend to decrease over time. This shows that the availability of gas is

    decreasing. By increasing the inlet temperature, the availability of

    gas at the beginning of the drying process increases and then

    decreases sharply. The difference in the availability of gas is much

    higher between 70 C and 100 C temperatures but this becomes

    smaller as time progresses. So in order to use the energy more

    effectively one can reduce the inlet gas temperature at the nal

    stage of drying regularly.

    Fig. 8 shows the effect of gas velocity on efciency of dryer

    versus drying time. Following conditions are used; inlet gas

    temperature 100 C, inlet gas velocity varies from 4 to 5 m/s. So by

    increasing mass ow rate (this is due to the inlet gas velocity

    increase) reduces the exergy efciency. This enhances the exergy

    into the system, which in turn lowers the exergy efciency, based

    on Eq. (33). It is observed that for an increase of about 25% in the airvelocity, the energy efciency decreases 21%, and the exergy ef-

    ciency is roughly 20%.Fig. 9shows the effect of gas velocity on the

    availability of gas in the bed. It seems there is a large difference

    among the availabilities of gas at the initial time of drying, rst 25 s

    and then remained the same during the drying process. It would be

    wise touse a gas velocity higher at the rst drying stage,and reduce

    to the required value for nal stage.

    Figs. 10 and 11and illustrate the effect of particle size on the

    thermodynamic efciencies andthe availabilityof gas on the drying

    process in bed. It is observed with increase of particle diameter, the

    energyand exergy efciencies decreaseto 29% and 34% respectively.

    Also increase in particle size decreases the availability of gas.

    5. Conclusion

    The need to understand relation between energy and exergy,

    and environmental impact is important in drying industries. Since

    lower exergy efciency leads to higher environmental impact and

    this affect energy cost. The wheat grain is used in uidized bed

    dryer and desirable improve in efciency is a plus sign for energy

    consuming. This paper investigates energy and exergy efciency

    based on two-uid model for uidized bed dryer. The effect of inlet

    gas velocity, inlet gas temperature and particle size is investigated.

    It is shown that differences between the thermodynamic efcien-

    cies are higher at the start of the process, decrease during the

    drying process and all close to zero at the nal stage. This is due to

    moisture transfer from the particle at the beginning of the process.

    However, the energy efciency is found to be higher than the

    0

    200

    400

    600

    800

    1000

    1200

    0 50 100 150 200 250

    Theava

    ilabilityofgas(W)

    Time (s)

    Tgi= 70 C, Vgi=4 m/s

    Tgi= 100 C, Vgi=4 m/s

    Fig. 7. Effect of inlet gas temperature on the availability of gas.

    0

    20

    40

    60

    80

    100

    0 500 1000 1500 2000 2500

    Efficiency(%)

    Time (s)

    Energy efficiency, Tgi=100 C, Vgi=4 m/s

    Energy efficiency, Tgi=100 C, Vgi=5 m/s

    Exergy efficiency, Tgi=100 C, Vgi=4 m/s

    Exergy efficiency, Tgi=100 C, Vgi=5 m/s

    Fig. 8. Effect of inlet gas velocity on thermodynamics efciencies.

    0

    200

    400

    600

    800

    1000

    0 50 100 150 200 250

    Theavailabilityofgas(W)

    Time (s)

    Vgi=4 m/s, Tgi=70 C

    Vgi=5 m/s, Tgi=70 C

    Fig. 9. Effect of inlet gas velocity on the availability of gas.

    0

    20

    40

    60

    80

    0 500 1000 1500 2000 2500

    Efficiency(%)

    Time (s)

    Energy efficiency, Tgi=70 C, Vgi=4 m/s, dp=3 mm

    Energy efficiency, Tgi=70 C, Vgi=4 m/s, dp=5 mm

    Exergy efficiency, Tgi=70 C, Vgi=4 m/s, dp=3 mm

    Exergy efficiency, Tgi=70 C, Vgi=4 m/s, dp=5 mm

    Fig. 10. Effect of particle diameter on efciencies.

    0

    200

    400

    600

    800

    0 50 100 150 200 250

    Theavailabilityofgas(W)

    Time (s)

    dp=3 mm, Tgi=70 C, Vgi=4 m/s

    dp=5 mm, Tgi=70 C, Vgi=4 m/s

    Fig. 11. Effect of particle diameter on the availability of gas.

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    exergy efciency all the time. The increase of the inlet gas

    temperature, increased thermodynamic efciencies and as a result

    the availability of the gas is increased. Higher inlet gas velocity

    decreased the thermodynamic efciencies. It would be advanta-

    geous to use the higher air velocity rather at the rst drying stage

    and then, reduce to the specication value. An increase in particle

    diameter size decreased the thermodynamic efciency and the

    availability of gas.

    Furthermore, this study shows the capability of the two-uid

    model to predict accurately the energy and exergy by comparing

    the introduced non-dimensional correlations, the model predic-

    tions and the experimental results.

    Nomenclature

    a specic surface, 1/m

    c specic surface, 1/m

    CDz two phase drag coefcient

    d particle diameter, m

    D molecular diffusion, m2/s_E rate of exergy transfer, kJ/s1

    F1,F2 function, as dened in text

    g gravity, m/s2

    G( 3g) solids stress modulus

    hv heat transfer coefcient, kJ/s m2 C

    I enthalpy, kJ/kg

    Jh heat transfer dimensionless

    k thermal conductivity, kJ/m C

    l constant

    n constant_m moisture evaporation

    Pr Prandtl number

    P pressure, kPa

    R gas constant

    Re Reynolds number, as dened in text

    r radial distance from the centerline, m

    s specic entropy, kJ kg1 K1_Sgen entropy generation, kJ kg

    1

    T temperature, C

    t time, s

    u radial velocity, m/s

    v axial velocity, m/s

    x moisture content, kgw/kgsz elevation, m

    Greek symbols

    b gasesolid drag coefcient

    go heat of vaporization, kJ/kg

    3 void fraction

    h efciency

    m dynamic viscosity, Pa sr mass density, kg/m3

    s evaporation coefcient, kg/m2 s

    s stress, kPa

    Fs spherically of a particle

    Subscripts

    0 dead state

    Dz drag in z-direction

    e energy

    ex exergy

    g gas

    ic inlet-cell

    p particle

    pg gas on the surface of a particle

    r radial

    rr radial-stress

    s solid

    sc solid-critical

    sz solid-axial

    v vapor

    w water

    wg water evapor

    z axial

    zz axial-stress

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