1. The Function for SEQUIN DEVICE BOARD - It functions to operate Air Solenoid and Sequin Step Motor. ※ There are two type of B/D, Normal Sequin B/D

Education

Technical Training _ Option

중급자용

SQ3xD Device

1. The Function for SEQUIN DEVICE BOARD

- It functions to operate Air Solenoid and Sequin Step Motor.

※ There are two type of B/D, Normal Sequin B/D for one spangle and 4 Sequin B/D for two spangle operation.

(CAN Communication application)

☞ Here, we are going to explain 4 Sequin B/D for two spangle operation.

(4 SEQUIN B/D includes Normal Sequin B/D Diagram.)

2. Structure for 4 SEQUIN DEVICE

SWFLEFT #2 SQ Motor (CN13)

LEFT LED(SW) (CN9)LEFT #1 SQ Motor (CN2)

RIGHT #2 SQ Motor (CN14)

RIGHT LED(SW) (CN10)RIGHT #1 SQ Motor (CN5)

Spangle

1. Option Device 1. SQ3xD

3. Diagram for 4 SEQUIN DEVICE BOARD 1) Diagram

Circuit diagram 설 명

- 4 SEQUIN BOARD got the voltage, DC +24V & DC +12V from SMPS (PBA600F- 24 & PMC100E-4) in Control Box, and DC +12V goes to 7805 Regulator and is translated to 5V which is used for all material.

※ 0Ω Resistance : Even if it is connected electrically in dia-gram, it sometimes needs more than 2 grounds, and for minimum effects of interference between control and power source, it is connected partially.

+5V+12V

47uF/25V

C212

G

1 VI 3VO

U17 7805

104

C25

104

C24

47uF/25V

C22

+12V

234

1

B 4P-VH

CN8

R32

0

+24V


3. Diagram for 4 SEQUIN DEVICE BOARD 2) Diagram for SEQUIN STEP MOTOR #1

Circuit diagram Explanation

- on CN4 Connector in SB Sub Control B/D No.2 Pin -> SE_1(PWM_A), No.3 Pin -> SE_2(PWM_B), No.4 Pin -> SE_3(DATA1), No.5 Pin -> SE_4(CLK), No.6 Pin -> SE_5(RIGHT_LEFT), No.7 Pin -> SE_6(AIR_ERROR) Signal

- In CN1, No.2 Pin (PWM_A) & No.3 Pin (PWM_B) PULSE is control signal for SEQUIN STEP MOROR and it come out through U6(74HC14) IC. No.4 Pin (DATA) & No.5 Pin (CLK) signal goes into U3(74HC595) IC as the communication signal. No.7 Pin (AIR_ERROR) check signal whether the Air flows into the Air Solenoid of SEQUIN DEVICE by sen-sor. (# 108 ERROR)

DATA

CLK

+5V

+5V

AIR_ERROR

RIGHT_LIFT

PWM_B

/RIGHT_LEFT

FEED_PWM_B

AIR_ERROR

PWM_A

+5V

1KR51KR6

1KR9

B3D3

B3D2

5 6U1:C FEED_PWM_A

A3D10D9

A3

U374HC595

104

C8

13 12U1:F

1

32 54

RA1

5X203

89

56

23

7

4

1

CN15

S 9B-XH-A

21

CN3

B 2B-XH-A

3 4U1:B




- Control Signal of PWM_A & PWM_B divides into two PWM Signal as each 180 degree position through U6(74HC14) IC, and come out controlling by No.1 & No.19 Control Signal of U2, U11(74HC244).

F_PWM_B

F_PWM_A

FEED_/B

FEED_B

FEED_/A

FEED_A

R13 1K

102

C2

R4 1K

102

C4

1 1G

15 2A3

8 1A4

2 1A1

11 2A113 2A2

17 2A4

19 2G

4 1A26 1A3

52Y3

121Y4

181Y1

92Y172Y2

32Y4

161Y2141Y3

74HC244(W)

U2

1 1G

15 2A3

8 1A4

2 1A1

112A1

13 2A2

17 2A4

19 2G

4 1A26 1A3

52Y3

121Y4

181Y1

92Y1

72Y2

32Y4

161Y2141Y3

74HC244(W)

U11

FEED_/B R2_IN_/B

FEED_/A

FEED_A

R2_IN_/A

R2_IN_A

FEED_B

FEED_/A

L2_IN_B

L2_IN_/A

FEED_/A

FEED_B

R1_IN_/A

R1_IN_B

FEED_B

FEED_/B

L1_IN_B

L1_IN_/B

FEED_A L1_IN_A

D12 A9(1SS294)

102

C9

13 12U3:F

74HC14

D8 A9(1SS294)

R10 1K

D7 A9(1SS294)

5 6U3:C

74HC14

D1 A9(1SS294)

FEED_/B

FEED_B R2_IN_B

L2_IN_/B

FEED_A L2_IN_A

FEED_A

FEED_/A

FEED_/B

L1_IN_/A

R1_IN_A

R1_IN_/B

R2 1K

102

C3




- PWM Control Signal of U8 No.18 (L1_IN_A), U8 No.16 (L1_IN_/A), U8 No.14 (L1,_IN_B), U8 No.12 (L1_IN_/B) makes FET switched and Switching Signal of 24V operates Motor.

- PWM Control Signal of U8 No.9(R1_IN_A), U8 No.7(R1_IN_/A), U8 No.5(R1,_IN_B), U8 No.3(R1_IN_/B) makes FET switched and Switching Signal of 24V operates Motor.

FRONT VIEW

L1_OUT_/B

L1_OUT_A

L1_OUT_B

R12 100

R14 100

5KPI20A

D31

D

S

G

2SK2508

Q2

SWF

LEFT #1FEED MOTOR

L1_OUT_/A

R1 47K

C1

103/100V

* 전류 차단 레벨변경에 따른 변경(2008.06.25)

R11 100

R15 100

* 전압 PEAK 방지에따른 추가(2006.05.22)

D

S

G

2SK2508

Q4

+24V

L1_IN_/B

L1_IN_B

R1_IN_/A

R1_IN_B

L1_IN_B

L1_IN_/B

L1_IN_A L1_IN_A

* C1 103 ==> 103/100V 로 변경(2006.05.22)

1

32 54

RA2 5X103

L1_IN_/A

R1_IN_A

R1_IN_/B

L1_IN_/A

D

S

G

2SK2508

Q3

PTC1

RXE250

D

S

G

2SK2508

Q1

56

234

1

B 6B-XH-A

CN2D10LC40

D5

D10LC40

D6

FRONT VIEW

R1_OUT_/B

R1_OUT_A

R1_OUT_B

R24 100

R25 100

5KPI20A

D32

D

S

G

2SK2508

Q6

SWF

RIGHT #1FEED MOTOR

R1_OUT_/A

R17 47K

C11

103/100V


R27 100


R22 100

D

S

G

2SK2508

Q8

+24V

R1_IN_/B

R1_IN_B

R1_IN_A

* C11 103 ==> 103/100V 로 변경(2006.05.22)

1

32 54

RA3 5X103

R1_IN_/A

D

S

G

2SK2508

Q7

PTC2

RXE250

D

S

G

2SK2508

Q5

56

234

1

B 6B-XH-A

CN5D10LC40

D14

D10LC40

D15


3. Diagram for 4 SEQUIN DEVICE BOARD 3) Diagram SEQUIN STEP MOTOR #2


-PWM Control Signal of U9 No.18(L2_IN_A), U9 No.16(L2_IN__/A), U9 No.14(L2,_IN_B), U9 No.12(L2_IN_/B makes FET switched and Switching Signal of 24V operates Motor.

-PWM Control Signal of U9 No.9(R2_IN_A), U9 No.7(R2_IN__/A), U9 5 번 (R2_IN_B), U9 No.3(R2_IN_/B) makes FET switched and Switching Signal of 24V operates Motor.

SWF

L2_OUT_/B

L2_OUT_/A

L2_OUT_A

R21 100

R29 100


5KPI20A

D33

D

S

G

2SK2508

Q10

FRONT VIEW

LEFT #2FEED MOTOR

L2_OUT_B

R41 47K

C19

103/100V

+24V

R20 100

R30 100D

S

G

2SK2508

Q12


R2_IN_/B

L2_IN_B

R2_IN_/A

R2_IN_A L2_IN_/A

L2_IN_B

L2_IN_/A

L2_IN_/B

1

32 54

RA4 5X103

R2_IN_B

L2_IN_/B

L2_IN_A L2_IN_A

D

S

G

2SK2508

Q11

* C19 103 ==> 103/100V 로 변경(2006.05.22)

PTC3

RXE250

D

S

G

2SK2508

Q9

56

234

1

B 6B-XH-A(BLUE)

CN13D10LC40

D17

D10LC40

D18

SWF

R2_OUT_/B

R2_OUT_/A

R2_OUT_A

R34 100

R36 100


5KPI20A

D34

D

S

G

2SK2508

Q14

FRONT VIEW

RIGHT #2FEED MOTOR

R2_OUT_B

R42 47K

C39

103/100V

+24V

R33 100

R37 100D

S

G

2SK2508

Q16


R2_IN_B

R2_IN_/A

R2_IN_/B

1

32 54

RA5 5X103

R2_IN_A

D

S

G

2SK2508

Q15

* C39 103 ==> 103/100V 로 변경(2006.05.22)

PTC4

RXE250

D

S

G

2SK2508

Q13

56

234

1

B 6B-XH-A(BLUE)

CN14D10LC40

D19

D10LC40

D20


3. Circuit of 4 SEQUIN DEVICE BOARD 4) Circuit of SEQUIN STEP MOTOR #3


-U8 74HC595 IC controls PWM signal of U8 , U9 of 74HC24 and Air solenoid lifting and Sequin S/W. U8 74HC595 IC make parallel output 8 by serial input 8 bit data.

- Reset circuit : 7705 IC is used. When turn on the ma-chine, reset signal of 5th pin of U1 changes to ‘L’ signal. It initializes U3(74HC595) IC. Usually, it has ‘H’ signal.

+5V

+5V

SERIAL_DATA

SERIAL_CLOCK

RIGHT_2

LEFT_1

ODD_H

EVEN_H

104

C16

0.1uF/50V

C17

10uF/35V

C13

105

C14

+5V

RIGHT_1

LEFT_2

10K

R28

HEAD_SWITCH_SIG

3RESET

4A

5B

1Vss

2Cx/Rx

7Q

6Q

MC14538

U9:A

104

C15

10K

R26L1

BEAD(MMZ2012R601A)

HEAD_LED_SIGR31 3.3K

12RCLK

11SRCLK

5QF

13G

10SRCLR

14SER

6QF

2QC

9QH

7QH

15QA

1QB

3QD

4QE

74HC595

U8

3CT

1REF

2RESIN

7SENSE

6RESET

5RESET

U7

TL7705A

1. Electronical specification of Option device 1. SQ3xD

3. Circuit of 4 SEQUIN DEVICE BOARD 4) Circuit of SEQUIN STEP MOTOR #3


- 74HC595IC changes 8 bit serial data to 8 bit parallel

- 74HC595IC output the parallel serial data from Q0 to Q7 for each clock, when 8 bits serial data is input by 87C52 CPU IC from thread board.

- When 8bit data input to DS PIN in stan-dard clock, parallel data is output to Q0 ~ Q7 PIN. The output data can be maintained before new clock input to ST_cp

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

0 0 0 0 0 1 1 0

INPUT OUT PUT

0 Q7

0 Q6

0 Q5

0 Q4

0 Q3

1 Q2

1 Q1

0 Q0

1. Electronical specification of Option device 1. SQ3xD

DATE AREA PART NAME PROBLEMSPROB-

LEMTYPE 2

PROBLEM TYPE 1

CAUSE RESULT

20080325 KOR SB-SEQUIN

SEQUIN MOTOR

AND LAMP PROBLEM

I.C PROB-LEM

PARTPROBLEM

▶ inspection equipment test→ STEP MOTOR and LIFT was not working in test.

▶result→ It didn’t have 5V Because of damaged 7815 IC.→ Changed 7805 IC▷ No problem in the TEST.

20080819 KOR SB-SEQUINSEQUIN MOTOR

PROBLEM

USERMISTAKE

USERMISTAKE

▶ check→There were no U2,U9,U7,Q11 part

▷ Result→ IC and electrolytic condensor didn’t exist.User removed the parts so the pattern was dis-connected in board→ Can not be repaired

20081210 KOR SB-SEQUINSEQUIN LAMP

PROBLEM

I.CPROB-LEM

PARTPROBLEM

▶ inspection equipment test→ Sequin was not working.→ Q4, Q6 2508 FET was getting hot.

▷ result→ Changed Q4, Q6 2508 FET→ Changed U8 HC244 IC▷ No problem in the TEST

SQ4xi Device

④

⑦

③ ②

⑪

⑤ ①

⑨

⑧

LIFT SOL #2LIFT SOL #3

SB

SQ40i & ZIGZAG콘트롤 보드

⑥

⑫

LIFT SOL #4

LIFT SOL #1

AIRPRESSUREVALVE

엔코더 분기케이블

SB실감지보드#1

SB실감지보드#2

SB실감지보드#3

JOINT

BOX

CAN1 분기 케이블

세퀸보드 전원 케이블 [기존 양산품]

실감지 전원 케이블 [기존 양산품]

CAN 통신 케이블 [기존 양산품]

24VSMPS

보드

CONTROL

주축엔코더

⑩ CAN2 통신 케이블(Zigzag 용 CAN)

INDIVIDUALSEQUIN보드


공압 SOL 케이블

공압 에러 CABLE [기존양산품]



SB실감지보드#19

SB실감지보드#20

전원 분기 케이블


INDIVIDUAL SEQUIN basic diagram [SB, Multi Head E]

2. Electronical specification of Option device SQ4xi : Wire diagram

-

⑫

⑪

⑩

⑨

⑥

①

CA-003564

SEQ-05-01

CA-003401

BD-000674

BD-000232

-

1

1

1

1

1

Head수

⑦

⑧

②

③

④

⑤

품 명

CA-003563

CA-003565

BD-000655

BD-000673

CA-003226

CA-003402

품 번

1

1

Head수

1

1

1

수량 기타 사항

공압 SOL. 전원 케이블

공압 에러 CABLE

CAN2 통신 케이블

세퀸전원 케이블

전원 분기 케이블

SQ40i_ZIGZAG 콘트롤 보드

SB 실감지 보드

SB ZZ공용 길이 : 6000

SB공용 기존 양산품

[EE-002013 하위에 HEAD간격별 사양 참조 ]SB ZZ공용


SB ZZ공용

신 설


CAN 통신 케이블

실감지 전원 케이블

Individual SEQUIN 보드

SQ40i 콘트롤 보드

엔코더 분기 케이블

CAN1 분기 케이블

길이 : 3000

길이 : 10000

Head수, Head 간격에 따라 별도 발번



신 설

신 설

SB ZZ공용

SB ZZ공용

공용관계 CAN JUMPER 삽입 여부

CONTROL REV03 (SQ40i_ZIGZAG) 보드로 사양변경, 해당보드 JUMPER 작업 불필요

마지막 HEAD [ J1 ] JUMPER 삽입

※ 10두 이하 : [기본] - 1ea, [격두] - 2ea※ 10두 이상 : [기본] - 2ea, [격두] - 4ea

마지막 HEAD [ JP2 ] JUMPER 삽입

[ JP2, JP3, JP4 ] JUMPER 미삽입, [ JP1 ] JUMPER 삽입

2. Electronical specification of Option device SQ4xi : Structure

FUNCTION

FUNCTION: AIR SOLENOID CIRCUIT EQUIPPED CONTROL Main Encoder SIGNAL

COMPONENTS

+12V

+5V

+5V

+5V

10

4C

22

+5V

+5V

+5V

C1

51

04

+5V

+5V

C3

10

4

+5V

+5V

+5V

+5V

C7

10

4

R3

0미

삽

+5V

47

1C

13

R3

51

0K

Ω

+5V+5V

+5V

+5V

R39 1KΩ

GND GND

GND

24-GND

+24V

GND

5

234

1

GND

21

3

CN5

B3B-XH-A (white)

GND

GND

R28120Ω

R22120Ω

42 6 8

31 5 7

RY38Y472

42 6 8

31 5 7

8Y472RY1

104C21

R37 1KΩ

R41 1KΩ

R43 1KΩ

+12V

GND

+5V

GND

1 2U7:A

74HC14

11 10U7:E

L2

100uH/3A

+5V

9 8U7:D

3 4U8:B

10

4C

23

GND

R21470Ω

GND

GND

R910KΩ

GND

+5V

12

JP6

미삽

12

JP5

미삽

R2010KΩ

C4

10

4

C5

10

4

LED1LED

470ΩR19

GND

GND

GND

R1010KΩ

24-GND

3

2

1

2SK2508

Q1

+24V

24-GND

3

2

1

2SK2508

Q3

+24V

21

3

B 3P-VH(RED)CN12

24-GND

RIGHTLIFT(ODD)_DN

C6

10

4

C8

10

4

C9

10

4

GND

+5V

GND

+5V

24-GND

3

2

1

2SK2508

Q5

+24V

24-GND

3

2

1

2SK2508

Q7

+24V

+24V

삭제처리

삭제처리

12

JP2

미삽

24-GND

1N4004D12

RIGHTLIFT(ODD)_UP

GND

43

12

CN15

B4P-VH-FB-B

5

234

1

12

GND

10

4/1

00

V

C1

7

R3

1미

삽

R3

2미

삽

47

1C

11

47

1C

12

R3

31

0K

Ω

R3

41

0K

Ω

10

3C

14

1 23D1

32 1D3

R3

61

0K

Ω

GND

LED2GREEN

C110uF/16V

104C20

5

23

1

4

CN1

B5B-XH-A (white)

+5V

GND

C1010uF/16V

5

23

1

4

CN2

B5B-XH-A (white)

1N4004D5

21

3

CN10B 3P-VH

1N4004D7

+24V

21

3

B 3P-VH(RED)CN14

234

1

CN4

B4B-XH-A (white)

GND

42 6 8

31 5 7

8Y103RY6

1N4004D9

1N4004D11

LEFTLIFT(ODD)_UP

R29120Ω

12

JP4

미삽

R27120Ω

+24V

GND

삭제처리

[2009년 01월 14일]

R40 330Ω

GND

R46 100Ω

GND

R57 100Ω

[2009년 01월 14일]

[2009년 01월 14일]

R55

0

GND

MAINENCODER

MAINENCODERBRANCH

CAN(WHITE)

SECOND SWITCH

ZIGZAGIDSETTING

FIRST SWITCH

E

C

8

21

4

SW2SM1R7010SECOND SWITCH

FIRST SWITCH

GND

C19220uF/50V

GND

12

ZD2ECVAS201209B20585NBT

L1MMZ2012R601A

3 4U7:B

5 6U7:C

13 12U7:F

1 2U8:A

[2009년 01월 14일]

삭제처리

42 6 8

31 5 7

RY48Y472

42 6 8

31 5 7

RY28Y472

13 12U8:F

5 6U8:C

9 8U8:D

[2009년 01월 14일]

※삭제처리

R38 330Ω

R42 330Ω

R44 330Ω

Y1 4MHZ

[SQ40i MCU]

[2008년 05월 06일]R47, R54 미삽처리

GND

Y2 4MHZ

C2

10

4

24-GND

1N4004D8

R49 100Ω

R48 100Ω

RIGHTLIFT(EVEN)_DN

+24V

R45 100Ω1N4004

D6

21

3

CN13B 3P-VH

LEFTLIFT(EVEN)_DN

[ZIGZAG MCU]

24-GND

R58 100Ω

R59 100Ω

R56 100Ω1N4004

D10

21

3

CN18B 3P-VH

LEFTLIFT(EVEN)_UP2

1

3

CN17B 3P-VH(YELLOW)

※솔레노이드 타입 변경에 다른 추가

[2009년 01월 14일]

RIGHTLIFT(EVEN)_UP

21

3

CN8

B3B-XH-A (RED)

SQ40iSEQUIN B/DCAN (RED)

DC POWER INPUT

22

0u

F/6

3V

C1

6

AIRERROR

E

C

8

21

4

SM1R7010SW3

E

C

8

21

4

SW4SM1R7010

SQ40iIDSETTING

E

C

8

21

4

SM1R7010SW1

방열판사용

5O

N/O

FF

3G

ND

1VIN

4FB

2OUTPUT

LM2576-5

U10

ZD3MBR360

123D2 1SS184(B3)

321

1SS181(A3)

D4

GND

12

JP1

미삽

12

JP3

미삽

C18220uF/50V

11 10U8:E

SQ40iSERIAL

GND

R47미삽

R54미삽

ZIGZAGMCUDOWNLOAD

3

2

1

2SK2508

Q4

3

2

1

2SK2508

Q2

LEFTLIFT(ODD)_DN

ZIGZAGSERIAL

3

2

1

2SK2508

Q6

3

2

1

2SK2508

Q8

21

3

CN16B 3P-VH

21

3

CN19B 3P-VH(YELLOW)

21

3

CN6

B3B-XH-A (RED)

ZIGZAG THSB B/DCAN (RED)

CONTROL REV04 (SQ40i_ZIGZAG)

5 15 16

12

Vcc 11 20

6 17GND

3Text4Tx0 19 CANH2

2EN210EN1 13 CANH1

9Rint

7Rx0

18 CANL2

14 CANL1

1 8Vref

U9

AMIS-42700[미삽]

12

ECVAS201209B20585NBTZD1

42 6 8

31 5 7

8Y103RY5

SQ40iMCUDOWNLOAD

234

1

CN3

B4B-XH-A (white)

a sec-tion

the name of an article.

insertion reference Make note

IC

82C251 SMD U3,U4,U5,U6 PHI EMBROIDERY

dsPIC30F6010A SMD U1,U2 MICROCHIP TYPE : 6010A[CAUTION]

LM2576T-5 DIP U10 ONSEMI EMBROIDERY

74HC14 SMD U7,U8 MOT EMBROIDERY

FET 2SK2508 SIPQ1,Q2,Q3,Q4,Q5,Q6,Q7,Q8

TOSHIBA Q5,Q6,Q7,Q8ADDED

DIODE

1SS184 (B3) SMD D1,D2 KEC EMBROIDERY

1SS181 (A3) SMD D3,D4 KEC EMBROIDERY

1N4004 LEADD5,D6,D7,D8,D9,D10,D11,D12

DELTA D9,D10,D11,D12 ADDED

MBR360 DIP ZD3 ONSEMI EMBROIDERY

CHIPVARISTOR

EC-VAS201209B20585

NBTSMD ZD1,ZD2 JOINSET EMBROIDERY

　

471P SMD C11,C12,C13 SEC EMBROIDERY

103P SMD C14 SEC EMBROIDERY

104P SMDC2,C3,C4,C5,C6,C7,C8,C9,C20,C21,C22,C23

SECEMBROIDERY

C15 REMOVED

104/100V DIP C17 Samhwa EMBROIDERY

Electrolyticcapacitor

10uF/16V SMD C1,C10 Nichicon EMBROIDERY

220uF/50V SMD C18,C19 Nichicon EMBROIDERY

220uF/63V DIP C16 Samhwa EMBROIDERY

COILMMZ2012R601A SMD L1 TDK EMBROIDERY

100uH/3A DIP L2 Pyungjin EMBROIDERY

SWITCH SM1R7010 SMDSW1,SW2,SW3,SW4

FUJISOKU EMBROIDERY

RESONATOR CSTCR-4MHz SMD Y1,Y2 Murata EMBROIDERY

2. Electronical specification of Option device SQ4xi : CONTROL REV04 (SQ40i_ZIGZAG)

Circuit Diagram Explanation

LM2576 and LM2575 is very similar to use. LM2576 has 3A, LM2575 has 1A maximum output depend on amperage.A. Buck Converter Regulation Circuit1.STEP-DOWN SWITCHING REGULATOR - It output lower voltage than input voltage by ON/OFF switching L,C filter should be equipped for stable ON/OFF. Diode should be equipped for recharging ‘counter electromotive force’ of L in OFF statement to C

2. Parameter selection① Inductor

Therefore,

-> The section that 76.12(V∙us) and 3A which is maximum current value can meet is L100. => ∴100uH( L100 which is a part number of manufacturer is 100uH)② Cout

Circuit uses 1000uF/50V for receiving ripple voltage※ It is stable to use 10uF ~ 2200uF value※ Capacity of CAPACITOR should be bigger than V at least 1.5 times.③ Zenner DiodeCurrent capacity of Diode should be selected ‘maximum load current’ which is 1.2 times bigger than current capacity. MBR360 should be selected in POWER REV(03)

④ Cin : INPUT PIN of regulator needs electrolytic capacitor which has at least 100uF for stable circuit operation. And it should be close to INPUT PIN.

CONTROL REV04 (SQ40i_ZIGZAG) Circuit

+12V

24-GND

+24V

GND

104C214

3

12

CN15

B4P-VH-FB-B

104/

100VC17

R55

0

C19220uF/50V

DC POWER INPUT

220u

F/6

3V

C16

+12V

L2

100uH/3A

+5V

104C20

GND

방열판사용

5O

N/O

FF

3G

ND

1VIN

4FB

2OUTPUT

LM2576-5

U10

ZD3MBR360

C18220uF/50V

2. Electronical specification of Option device SQ4xi : CONTROL REV04 (SQ40i_ZIGZAG)

#Reference

1. History of Modification

NO Date Part Name / Part Number Content Re-mark

1 2008/03/12BD-000674,00CONTROL REV02 (SQ40i_ZIGZAG)

Notice of New Specification Control Board Modification for dual option (In-dividual Sequin [SQ40i], Zigzag Attatchment)1. Name : CONTROL REV02 (SQ40i_ZIGZAG)2. Content : Allow only use of when Individual Sequin Device and Zigzag Device are attached on each head at once.


Notification of new Boot Loader for new combined Control Board for INDI-VIDUAL SEQUIN & ZIGZAG▶ Boot Loader for New Control Board which combined Sequin(SQ40i) & Zigzag 1. Boot Loader for Individual Sequin Control B/D - File name : ISQ_CTL_BTv1.0(0xcd78).hex - checksum : 0xCD782. Boot Loader for ZIGZAG Control Board. - File name : zz_ctrl_bootloader.zip (zzctrl_btld_v1.10(2008.2.21)(0xCF81h)) - checksum : 0xCF81


Integration Specification for INDIVIDUAL SEQUIN Control B/D and Modifica-tion of Control B/D for preventing SETTING errors regarding JUMPER SET-TING1. Changes 1) Integration Specification for Control B/D [A] CONTROL REV01 (INDI_SQ) [for SQ40i SINGLE or BOTH Attach-ment] [B] CONTROL REV02 (SQ40i_ZIGZAG) [for SQ40i + ZIGZAG Attach-ment] → Integrate specification of [A] and [B] to CONTROL REV03 (SQ40i_ZIGZAG) 2) Changes of JUMPER SETTING Useless additional JUMPER SETTING because of JUMPER Deletion and PATTERN processing.2. Revised Board Name CONTROL REV03 (SQ40i_ZIGZAG)3. Instruction Use the board at the machine with SQ40i SINGLE or SQ40i BOTH or SQ40i+ZD10 Attachment.

2. Electric/Electronic Specification (Option) SQ4xi : CONTROL REV04 (SQ40i_ZIGZAG)

#Reference

1. History of Modification

NO DatePart Name / Part Number

Content Re-mark

4 2009/01/14BD-000674,03CONTROL REV04(SQ40i_ZIGZAG)

1. Modification the combined Control B/D for Change the type of Solenoid which control the Air presser of Zigzag Device. - Stabilization LIFT function from SHUT DOWN the Embroidery machine by unstable factors (Emergency Stop S/W, Power Cut etc)1. Revision of SQ40i_ZigZag Control B/D : CONTROL REV04 (SQ40i_ZIGZAG), BD-000674,032. Change connecting method and quantity of Power Cable for Zigzag Air presser Solenoid. 1)Q’ty : Previous(1EA) => Recent(2 EA), (Per one Solenoid for Zigzag) 2)Cable Connection : After checking connection of each Device (ODD,EVEN) at LEFT and RIGHT ①Connect with "LIFT_DN" of Zigzag Control board and "A" part of Sole-noid. ② Connect with "LIFT_UP" of Zigzag Control board and “B" part of Sole-noid ※ Be scheduled to make a version with this function for each M/C Series.

5 2009/09/22BD-000674,04CONTROL REV04A (SQ40i_ZIGZAG)

1. Improve DSPIC30F6010 and DSPIC30F6010A IC for preventing from a Heat. - Attach Heat sink on the IC1.Changes 1) Part name of Heat sink and manufacturer: 1308B, CJ Electronics 2) Attaching Method of Heat sink - Adherence with applying high-strength adhesive (Loctite) on the IC and bottom of Heat sink. (Regarding Loctite goods and instructions, refer to Remark/Attachment) 3)Applied Board: 7 kind of board which is with DSPIC30F6010 and 6010A IC. ①CONTROL (ZIGZAG)REV05A ②(DM-ZZ)THSB REV03A ③(SB-ZZ)THSV REV05C ④CONTROL REV04A SQ40i-ZIGZAG ⑤SDB(BOTH-ZZ) REV02B ⑥TSHB(DM) REV04C ⑦CONTROL(LF-FNT) REV04

2. Electric/Electronic Specification (Option) SQ4xi : CONTROL REV04 (SQ40i_ZIGZAG)

Function and Roles

- Running 2 of Motors for working with 2 kind of Spangle individually. (Applied CAN Communication)

Main Components C2

91

04

C3

1미

삽

+5V

+5V

+5V +5V

+5V

+5V

+5V

+5V

10

4C

3

10

4C

5

10

4C

7

10

4C

9

10

4C

11

C1

61

04

+5V

R7

61

0K

Ω[

]미

삽

+24V

+5V

C2

31

04

R2

01

00

KΩ

12

ZD

1

+5V

12

ZD

7

+5V

GND

C3

61

04

R4

81

0K

Ω

C1

81

04

+5V

R2

23

3K

Ω

R3

11

0K

Ω

R3

41

0K

Ω

+5V

SERIAL

R38 1KΩ

미삽R35

0ΩR80

R64 1KΩ

R56 1KΩ

GND

GND

D9 1SS294(A9)

GND

SWF

FRONT VIEW

SWF

LEFTSWITCH

+24V

GND

12

ZD

17

12

ZD

18

12

ZD

19

GND

21

CN10

B 2B-XH-A

GND

GND

GND

E

C

8

21

4

SW2SM1R7010

FIRST SWITCH

GND

+5V

+5V

GND

R78

0Ω /1W

C42104/100V

R39 1KΩ

C3

0미

삽

R37 1KΩ

R28120Ω

104C45

104C39

GND

GND

+5V

104C35

0ΩR79

+12V

R59 1KΩ

R55 1KΩ

GND

+5V

GND

+5V

U12:A

74HC14U12:C

74HC14

GND

R413.3KΩ

R293.3KΩ

10KΩR11

C2

10

4

+5V

C4

10

4

C6

10

4

C8

10

4

C1

01

04

10

4C

15

C1

21

04

GND

+5V

3.3KΩR42

+5V

3.3KΩR30

+5V

C1

71

04

R1

31

0K

ΩR

14

10

KΩ

R7

41

0K

Ω[

]미

삽R

75

10

KΩ

[]

미삽

R7

71

0K

Ω[

]미

삽

D191N4004[미삽]

3

2

1

Q15

2SK2508[미삽]

GNDU2:D

74HC14

U2:C

74HC14

C20102

1SS294(A9)D7

1KΩR17

C14102

GND

1KΩR12

U2:B

74HC14

C1102

GNDU2:A

74HC14

1SS294(A9)D1

24-GND

3

2

1

Q21

2SK2508[미삽]

+24V

21

3

B 3P-VH[미삽]CN16

C25102

1SS294(A9)D10

1KΩR27

C21102

GND

1KΩR19

GND

1SS294(A9)D6

C13102

D2 1SS294(A9)

1KΩR2

24-GND

+24V

U9:D

74HC14

U9:B

74HC14

24-GND

24-GND

ZD1015KP120A

ZD815KP120A

GND

24-GND

3

2

1

2SK2508

Q17

R68

100Ω

24-GND

3

2

1

2SK2508

Q10

R60

100Ω

24-GND

3

2

1

2SK2508

Q5

R51

100Ω

24-GND

3

2

1

2SK2508

Q1

R43

100Ω

24-GND

3

2

1

2SK2508

Q18

R69

100Ω

24-GND

3

2

1

2SK2508

Q11

R61

100Ω

24-GND

3

2

1

2SK2508

Q6

R52

100Ω

24-GND

3

2

1

2SK2508

Q2

R44

100Ω

GND

C2

41

04

R2

11

00

KΩ

24-GND

3

2

1

2SK2508

Q19

24-GND

3

2

1

2SK2508

Q12

24-GND

3

2

1

2SK2508

Q7

24-GND

3

2

1

2SK2508

Q3

R71

100Ω

R63

100Ω

R54

100Ω

R46

100Ω

+24V

+24V

+24V

+24V

12

ZD

6

234

1

CN5B4B-XH-A (white)

FRONT VIEW

RIGHTSWITCH

CAN(WHITE)

43

12

CN20

B4P-VH-FB-B

12

ZD

12

12

ZD

13

12

ZD

14

9

67

34

1

8

5

2

CN8

S 9B-XH-A

SECOND SWITCH

21

3

CN7

B3B-XH-A (white)

E

C

8

21

4

SM1R7010SW1

5

23

1

4

CN1

B5B-XH-A (white)

234

1

CN2

B4B-XH-A (white)

24-GND

미삽R36

+5V

+5V

14F

5C

9P/S

10CLK

13E

6B

15G

7A

4D

11SEL

1H

2Q6

8VSS

16VDD

12Q7

3Q8

CD4021B

U5

74HC14

U2:F

R1

81

0K

Ω

C3

71

04

R4

91

0K

Ω

L9

100uH/3A

4MHZ

Y1

GND

+5V

33

KΩ

R1

6R

23

33

KΩ

+5V

GND

+24V

GND

C22102

GND

1KΩR25

1SS294(A9)D4

R11KΩ

D211N4004[미삽]

LEFTLIFT(ODD)

GND

C19102

D8 1SS294(A9)

GND

1KΩR15

GND

RIGHTLIFT(ODD)

R3

21

0K

ΩR

33

10

KΩ

U9:A

74HC14

U9:C

74HC14

ZD2015KP120A

24-GND

ZD1515KP120A

24-GND

PTC3RXE250

PTC4RXE250

PTC1RXE250

PTC2RXE250

GND

234

1

CN6B4B-XH-A(yellow)

R58 330Ω L6

L4

L2

[HEAD_LED_SIG]

GND

미삽R83

0ΩR82

GND

R73 100Ω[미삽]

R66 100Ω[미삽]

R65 47KΩ

R57 47KΩ

R26 1KΩ

C44100uF/50V

24-GND

C41330uF/50V

GND

L7L8

12

ZD

16

ECVAS201209B20585NBT

GND

5

23

1

4

CN12

B5B-XH-A (white)

L1

MMZ2012R601A

R50 330ΩL3

12

ZD

9


[HEAD_SWITCH_SIG]

12

JP2

2.54mm 2P (SIDE)

RY38Y472

RY48Y472

GND

C431000uF/50V

GND

ZD21MBR360

방열판사용

GND

U12:B

74HC14U12:D

74HC14

미삽R84

0ΩR81

GND

GND

[미삽처리]

U8:B

74HC08

24-GND 24-GND

RIGHTLIFT(EVEN)

R67 100Ω[미삽]

R72 100Ω[미삽]

D241N4004[미삽]

21

3

CN19B 3P-VH(RED)[미삽]

LEFTLIFT(EVEN)

D201N4004[미삽]

U12:E

74HC14U8:D 74HC08

74HC08U10:D

U10:B 74HC08

21 3

D10LC40D13

21 3

D10LC40D11

8Y103RY6

8Y103RY7

24-GND

3

2

1

2SK2508

Q20

R70

100Ω

24-GND

3

2

1

2SK2508

Q13

R62

100Ω

24-GND

3

2

1

2SK2508

Q8

R53

100Ω

21 3

D10LC40D14

R47 47KΩ

24-GND

3

2

1

2SK2508

Q4

R45

100Ω

21 3

D10LC40D12

R40 47KΩ

R24 1KΩ

GND

Sequin Positon Moving MotorPotentiometer #1

POWER INPUT(WHITE)

+12V

KSD02H

5

23

1

4

CN13

B5B-XH-A (yellow)

L5

MMZ2012R601A

2

3

1

Q92SC1623 (L6)

12

ZD

11


GND

GND

23

1

D151SS184(B3)

13

2

1SS181(A3)D16

C260.1uF/16V

C320.1uF/16V

RY58Y103

C270.1uF/16V

C330.1uF/16V

21

3

CN17B 3P-VH(RED)[미삽]

3

2

1

Q16

2SK2508[미삽]

3

2

1

Q22

2SK2508[미삽]

U9:F

74HC14U8:C 74HC08

U9:E

74HC14

U12:F

74HC14

21

3

CN15B 3P-VH[미삽]

U10:A 74HC08

U10:C 74HC08

21 3

D10LC40D22

21 3

D10LC40D17

3YB4

9YB1

16YA2

5YB3

7YB2

12YA4

14YA3

18YA1

19ENB

17B4

11B1

4A2

1ENA

2A1

6A3

8A4

13B2

15B3

74HC244

U4

8Y103RY1

8Y103RY2

3YB4

9YB1

16YA2

5YB3

7YB2

12YA4

14YA3

18YA1

19ENB

17B4

11B1

4A2

1ENA

2A1

6A3

8A4

13B2

15B3

74HC244

U1

21 3

D10LC40D23

21 3

D10LC40D18

56

234

1

CN18

B6B-XH-A (yellow)

RIGHTSequin Position Moving Motor

56

234

1

CN11

B6B-XH-A (yellow)

56

234

1

CN14

B6B-XH-A (white)

RIGHTFEED MOTOR

LEFTSequin Position Moving Motor

56

234

1

CN9

B6B-XH-A (white)

LEFT FEED MOTOR

Sequin Positon Moving MotorPotentiometer #2

103/100VC40

103/100VC38

IDSETTING

[from THSB B/D]

2

3

1

Q142SC1623 (L6)

U8:A 74HC08

103/100VC34

103/100VC28

12

ZD

5


FROMTHREADSENSING B/D

AIRPRESSURESENSOR

MCUDOWNLOAD

5O

N/O

FF

3G

ND

1VIN

4FB

2OUTPUT

LM2576-5

U13

U2:E

74HC14

DSPIC30F4011

a sec-tion



IC

CD4021B (SOP) SMD U5 FAIRCHILD74HC08 SMD U8,U10 HITACHI

74HC14 SMD U2,U9,U12 MOT

dsPIC30F4011 SMD U3 MICROCHIP

74HC244 SMD U1,U4 MOT

4538 SMD U7,U11 MOT

82C251 SMD U6 PHI

TR 2SC1623 (L6) SMD Q9,Q14 NEC

FET 2SK2508 SIP Q15,Q16,Q21,Q22 TOSHIBA Not used

FET 2SK2508 SIP

Q1.Q2,Q3,Q4,Q5,Q6,Q7,Q8,Q10,Q11,Q12,Q13,Q17,Q18,Q19,Q20,

TOSHIBA

다이오드

1SS184 (B3) SMD D15 KEC1SS181 (A3) SMD D16 KEC

1SS294 (A9) SMD D1,D2,D4,D6,D7,D8,D9,D10 TOSHIBA

D10LC40 DIP D11,D12,D13,D14,D17,D18,D22,D23 SHINDENGEN

1N4004 LEAD D19,D20,D21,D24 델타 Not used

제너다이오드15KP120A DIP ZD8,ZD10,

ZD15,ZD20 LittelFuse

MBR360 SIP ZD21 ONSEMI

CHIPVARISTOR

EC-VAS201205B15860NBT SMD2012

ZD1,ZD5,ZD6,ZD7,ZD9,ZD11,ZD12,ZD13,ZD14,ZD16,ZD17,ZD18,ZD19

JOINSET

2. Electric/Electronic Specification (Option) SQ4xi : SDB REV02B (INDI-DOUBLE)

Circuit Diagram Explanation

- LM2576-5 Regulator receive Max 45V voltage, and output +5V as fixed voltage. Its output current is 3A.

- This Regulator receive DC 12V and output DC +5V in the SDB REV02B (INDI-DOUBLE) Board

Thread Sensing Board receive power as DC 24V and 12V from Con-trol Box, DC 12V is converted by LM2576-5 and used for operating voltage of each device.

DC 24V is used for operating voltage for Sequin Motor and Feeding Motor.

♡ Reference: Zero Ohm(Ω) Resistor : This is connected with elec-trical and connected with Ground that is set standard for Potential Volt-age. But if you need to minimize side effect from each other, set the Power Ground and Signal Ground each, and let it be connected at only one part slightly.

This will make high current(cause of noise) rotate in only Power Ground,then high current cannot flew to signal ground of narrow connection at Power Ground easily. So, it can help stable operate of entire cir-cuit.

+12V +5V

L9

100uH/3A

C431000uF/50V

GND

ZD21MBR360

방열판사용

5O

N/O

FF

3G

ND

1VIN

4FB

2OUTPUT

LM2576-5

U13

+24V

GND

R78

0Ω /1W

C42104/100V

104C45

43

12

CN20

B4P-VH-FB-B

24-GND

C44100uF/50V

24-GND

C41330uF/50V

+12V

Roles of each Components of SDB REV02B (INDI-DOUBLE)


Circuit diagram

<LM2576-5 Regulator Capacity Select Graph>

Explanation

① L1 100uH/3A Coil

- LM2576-5 Regulator receive DC 24V Input voltage from DDC and Output DC +5V/3A Current.

And its specification depends on graph of Data Sheet.

- Terms (Coil Inductance and Current Capacity) for selecting of Coil is decided by Maximum Input

voltage and Maximum Output Current.

- Determined field of DDC Board is "L100", based on DC 24V and 3A Current

- Capacity of Coil is determined 100uH by graph, Current specification is determined 3A by Output

current condition and those are used at LM2576-5 Regulator.

Coil Capacity Graph field for DC 24V Input Voltage and 3.0A Out-

put Current

`


Explanation

② ZD1 MBR360 Catch Diode

- Diode should have same as or more than maximum output Current capacity of LM2576-5 Regu-lator

- It has Current capacity of above condition, and can endure with short and continuous output of LM2576-5 Regulator

- Reverse Voltage of Diode should be 1.25times of LM2576-5 Regulator input voltage. In case of DDC Board, input voltage DC 24V should be 1.25times over than LM2576-5 Regulator input voltage (30V)

- We use MBR360 diode in DDC Board, it is 60V, 3A.

③ C1 100uF/50V Input Capacitor

- Need Aluminum or Tantalum Electrolytic Bypass Condenser in input voltage pin(VIN) and ground pin(GND) so that prevent instant noise voltage and stable working of Regulator.

- The Condenser of input Vol. should be near by Regulator, Capacity of Condenser should be Low ESB(Equipbalent Series Resistance) value

- DDC Board 에서는 100uF/50V Aluminum Electrolytic Condenser places to input Vol. in the DDC Board.

④ C2 1000uF/50V Output Capacitor

- According to property of LM2576-5 Regulator, it needs the Condenser in output Voltage so that getting proper Ripple voltage and stable working.

- Condenser capacity in output Voltage part will be in 680uF~2000uF, it would be Aluminum Con-denser.

- It is 1000uF in DDC Board.

SDB REV02B (INDI-DOUBLE) - Role of Component

2. Electronic Option Specification SQ4xi : SDB REV02B (INDI-DOUBLE)


　　

MC14538 IC senses PWM signal A, B from CPU, HIGH signal(5V) outputs to #6, #10 pin.

When changing Jump On H →L, it passes INVERTER and mixes with R_EN signal, so it is output as H. And reverse again, RUN_G signal would be H -> L

J_PWM_B

J_PWM_A

R19

33K

C15

0.1uF/50V

C16

0.1uF/50V

+5V +5V

R_EN+5V

R20

33K

GND

74HC08

U4:A

+5V

JUMP_ON

R_EN

+5V

R16

10K

RUN_G

R1510K

74HC08

U4:B

74HC14

U5:D74HC14

U5:C

Motor Control Circuit Ⅰ




RUN_G changes H to L, 74HC244 ENA would be ENABLE.So PWM signal of A1~A4 output as YA1~YA4.(Don’t use ENB(B1~B4) because Jump Motor(2 phase) uses only 1EA)

102

C19

GND

D4 1SS294(A9)

1KR24

D6 1SS294(A9)

102

C20

GND

10K

R28 R27

10K

GND

10K

R26 R25

10K

GND

102

C21

R22 1K

102

C18

GND

74HC14

U5:B

74HC14

U5:A

1KR21

D3 1SS294(A9)

GND

1KR23

D5 1SS294(A9)

3YB4

9YB1

16YA2

5YB3

7YB2

12YA4

14YA3

18YA1

19ENB

17B4

11B1

4A2

1ENA

2A1

6A3

8A4

13B2

15B3

74HC244

U10

Input Output

ENA, ENB An,Bn YAn, YBn

L L L

L H H

H X Z

When ENA, ENB signalIs Low, An, Bn outputwithout reverse

When ENA, ENB signal is hgh, it is not output regardless of if input value. (An or Bn)In case of Run _A and Run _ ／ A, if they pass 74HC13 signal in I/O board first same signal, they will output separately as A and A signal.




　　

Switching FET(2SK2508) through 74HC244 IC, step motor is steped.

Circuit structure is made up 2 phase.

Diode resistance is made up as FREEWHEELING circuit so that removing Impulse in Sequin Motor.

FRONT VIEW

SWF

ZD815KP120A

24-GND

3

2

1

2SK2508

Q1

R43

100Ω

24-GND

3

2

1

2SK2508

Q2

R44

100Ω

24-GND

3

2

1

2SK2508

Q3

R46

100Ω

+24V

24-GND

PTC1RXE250

21 3

D10LC40D11

24-GND

3

2

1

2SK2508

Q4

R45

100Ω

21 3

D10LC40D12

R40 47KΩ

56

234

1

CN9

B6B-XH-A (white)

LEFT FEED MOTOR

103/100VC28

Running Stop

24V 24V

FRONT VIEW

SWF

ZD815KP120A

24-GND

3

2

1

2SK2508

Q1

R43

100Ω

24-GND

3

2

1

2SK2508

Q2

R44

100Ω

24-GND

3

2

1

2SK2508

Q3

R46

100Ω

+24V

24-GND

PTC1RXE250

21 3

D10LC40D11

24-GND

3

2

1

2SK2508

Q4

R45

100Ω

21 3

D10LC40D12

R40 47KΩ

56

234

1

CN9

B6B-XH-A (white)

LEFT FEED MOTOR

103/100VC28




　

ID Setting

When SW_Select signal output LOW from MCU, ENA is in-put LOW and become ENABLE. ENB will be input HIGH and become DIABLE, A1~A4 output TA1~TA4.

ID Setting

+5V

+5V

E

C

8

21

4

SW2SM1R7010

FIRST SWITCH

SECOND SWITCH

E

C

8

21

4

SM1R7010SW1

+5V

14F

5C

9P/S

10CLK

13E

6B

15G

7A

4D

11SEL

1H

2Q6

8VSS

16VDD

12Q7

3Q8

CD4021B

U5

R18

10K

Ω

GND

RY38Y472

RY48Y472

GND

SDB REV02B (INDI-DOUBLE) 구성품의 역할


#Reference

1. Design adjustment history

NO Date Part name / No. ContantsRe-

mark

1 2008/02/14BD-000655,01SDB REV02 (INDI-DOUBLE)

According to INDIVIDUAL SEQUIN DEVICE [SQ40i], notice of new Elec-tronic specification

2 2008/03/14BD-000655,02SDB REV02 (INDI-DOUBLE)

According to INDIVIDUAL SEQUIN DEVICE [SQ40i], notice of new Elec-tronic specification-First notice of Boot loader for SQ board version UPDATE▶ Boot loader for SQ board version UPDATE1. Individual SQ board Boot load - File : ISQ_VER_BTv1.0(0x5d9b).hex - checksum : 0x5d9b2. Individual SQ Control board Boot loader - File : ISQ_CTL_BTv1.0(0xcd78).hex - checksum : 0xcd78

3 2008/03/31BD-000655,03SDB REV02A (INDI-DOUBLE)

1.Notice : Mass-produce type and applied Voltage level changes of Chip Varistor that is inserted in Normal Sequin, Individule Sequin and DM Sub Control board.

(①BD-000277,07 ②BD-000529,05 ③BD-000655,02 ④BD-000673,02)2. Revision of the boards.(4 types) ① Normal SQ board : BD-000277,07 -> BD-000277,08 ② DM Sub Control board : BD-000529,05 -> BD-000529,06 ③ INDIVIDUAL SQ board : BD-000655,02 -> BD-000655,03 ④ SQ40I CONTROL board : BD-000673,02 -> BD-000673,03

※ Change type: ECVAL201205X34010NBT -> ECVAS201205B15860NBT ECVAS201209B20585NBT -> ECVAS201205B15860NBT

4 2008/05/09 BD-000655,04SDB REV02B (INDI-DOUBLE)

▶ Present making process of INDI-SEQUIN & INDI-CONTROL BOARD is not proper and efficient because Coil and PTC Hole are not matched. So change the Size properly. ▶ Coil : Extend, PTC : Reduce* Revision Changes1. INDI-SEQUIN : BD-000655,03 → BD-000655,042. INDI-CONTROL : BD-000673,03 → BD-000673,04


+5V

+5V

+5V

D5

D6

D4

ADC1

ADC2

Vdd

GND

D2

Vzap

D7

GND

+5V

+5V

GND

C3

103

33k

R1

10uF

C1

GND

C2<101R3>4.7K

GND

+5V

BC1

104

GND

LED2GREEN

LED1RED

R5 150k

R3 4.7k

L6

Q1

330

R4

GND

R2 27k

C2 101

87

54

21

9

6

3

10

CN2

123

CN1


　

√ 기본회로 마그네틱보드의 CN1 은 마그네틱센서로 읽어드린 위치값을 전압으로 출력하는 콘넥터 이다 .A 부위는 자기장 강도 범위 경고 . 액티브 로우이면 자기장 강도가 권장 한계를 벗어났다는 표시이다 . 자기장 강도 범위 양호시 Green LED 점등

√ AS5043 의 회로 설명

AS5043 은 3.3V±10% 또는 5V±10% 로 동작한다 . 이는 내부 3.3V 로우드롭아웃 (LDO) 전압 레귤레이터를 이용해서 가능하다 . 내부 블록이 언제나 3.3V 로 동작하므로 코어 전원 전압이 언제나 LDO 출력으로부터 제공된다 . 5V 동작을 위해서는 5V 전원을 VDD5V 핀으로 연결하고 VDD3V3(LDO 출력 ) 은 1…10μF 커패시터로 버퍼링해야 한다 . 이 커패시터는 전원 핀에 가깝게 탑재해야 한다 .

VDD3V3 은 내부용으로서 외부 부하로 로드하지 않아야 한다 . 디지털 인터페이스 I/O 의 전압 레벨이 VDD5V 핀의 전압에 상응한다 . 이 핀으로부터 I/O 버퍼가 제공되기 때문이다어느 경우이든 VDD5V 핀에 가까운 위치에 100nF 의 버퍼 커패시터가 권장된다 .

2. 전기전자 Option 사양 SQ4xi : MAG_ENC REV01

ZD10 & 20 Device

3. Circuit Interaction

기능 및 역할

- Option 사양인 Zigzag Device 를 구동할수 있도록 Motor 모터 구동 회로 추가

- 실감지보드 회로에 Zigzag Motor 모터 구동 회로 추가

주요구성품

# THSB REV05C(SB_ZZ), BD-000637,05

ND13

ND14

ND10

ND11

ND7

ND8

ND4

ND5

ND1

ND2

N15

N13

N12

N10

N9

N7

N6

N4

N3

N1

ND15

ND12

ND9

ND6

ND3

+5V

N14

N11

N8

N5

N2

+5V

+5V

+5V

4.7K

R2

+5V

+5V

4.7K

R5

4.7K

R7

+5V

+5V

+5V

+5V +5V

+5V +5V

+5V

+5V

+5V

+5V

+5V

10K

R28 R27

10K 10K

R26 R25

10K

/LAMP

ND15

ND13

ND12

ND10

ND9

ND7

ND6

ND4

ND3

ND1

/RESET

N2

N1

N5

N4

N7

N8

N11

N10

N14

N13

WHEEL_SIG

N_INH2

AIR_ERROR

ZZ_THSB

SWITCH_SIG

SW_SELECT

AIR_ERROR

RIGHT_LEFT

/NP1

/NP2

JUMP_ON

LED_ON/OFF

/RESET

RXD0

/NP3

/NP2

/NP3

/NP0

RIGHT_LEFT

SPWM_B

SEQ_DATA

J_PWM_B

HOLDING_SOL

PROGRAM_DATA

RXD0

CAN_TX

CAN_RX

S/W_4

S/W_3

SPWM_A

S/W_1

JUMP_ON

J_PWM_B

R_EN

CAN_L

OUT_/B

S/W_4

S/W_2

S/W_1

OUT_B

RUN_G

RUN_/B

RUN_A

RUN_/A

OUT_A

VDCVDC

OUT_A

OUT_B

OUT_/A

IN_/B

IN_A

IN_/A

DC POWER IN

/SWITCH

U7

+12V+24V

GND

1

2

3

24-GND

+12V

* PTC용량변경(2008.07.30)

C22

10uF/16V

GND

U8 U1-28U1-7

GND

+5V

ND14

GND

ND11

ND8

ND5

ND2

U3 U4 U5 U6

R48 4.7K

R49 4.7K

+5V

C75100uF/50V

+12V

471P

C9

472P

C10

GND

R1310K

R1210K

D19 B3

D20 B3

D21 B3

D13 B3

D14 B3

D15 B3

D16 B3

D17 B3

D7 B3

D8 B3

D9 B3

D10 B3

D11 B3

U9 U10

2006.09.18직렬저항 삽입

PROGRAM_DATA

2006.07.07초기 기동시 안정동작

+5V

N3

N6

N9

N12

N15

R1810K

SWITCH_SIG

/HOLDING_SOL

GND

GND

+12V

SERIAL

74HC14

U6:A

WHEEL_SIG

/NP0

/NP3

+5V

GND

1

3

2

L6

Q3

TXD0

HOLDING_SOL

10KR43

GND

R39

10KR40

1K

/RESET

C30

삭제

/NP1

E

C

8

21

4

SM2R7010

4.7K

R3

SPWM_A

SEQ_CLK

J_PWM_A

TXD0

S/W_2

SPWM_B

PROGRAM_CLK

5

234

1

CN6

B 5B-XH-A

4.7K

R9 R6

4.7K4.7K

R4

4.7K

R8

GND

SEQ_CLK

J_PWM_A

GND

IN_/B

24-GND

5KPI20A

ZD1


* 지그재그 실감지 기능에 따른 추가

CAN_H

24-GND

GND

471P

C52

R118

10K

102

C19

GND

102

C21

S/W_3

R1120

R35 100

+5V

미삽

미삽

R123

102

C18

CAN

21

3

CN3

B3B-XH-A

IN_/A

GND

+12V

0Ω

R121

GND

RUN_B

R14

470

VDC

24-GND

GND

R19

33K

C15

0.1uF/50V

C16

0.1uF/50V

24-GND

R31

10K

+24SV

R37 100IN_A

GND

21

CN7

B2P-NV

21

CN9

B 2P-VH

OUT_/B

OUT_A

56

234

1

CN8

B6B-XH-A

+24SV

R_EN

IN_B

LASER POINTER

20

1718

1415

1112

89

56

23

13

16

19

7

4

1

10

CN1

RA-H201TD-1190

C12

104

C24

104/100V

R33 0

1

3

2

L6

Q6

+24V

+12V

C2

104

C1

104

1KR11

+24SV

C8

104

C7

104

C6

104

미삽R42

D12 B3

D18 B3

C17

104

C14

104

GND

R45미삽

234

1

B4B-XH-A

CN5

74HC14

U6:B

1

3

2

L6

Q4

GND

471P

C31

1

3

2

L6

Q1

GND

4.7K

R120

E

C

8

21

4

SW1

ICD2

R50

33K

R51

33K

R46

미삽

R47

미삽

+5V

+5V

2

3

1

Q7

2SK2508

GND

2

3

1

Q8

2SK2508

R119

1K

102

C20

+24SV

2

3

1

Q9

2SK2508

123

CN16

B 3P-SHF-1AA

R20

33K

R30

3K

HOLDINGSOLENOID

L5 BEAD

L2 BEAD

S/W_EN_B

S/W_EN_A


CAN_RX

CAN_TX

SEQ_DATA

ZZ_THSB

ZZ_ON/OFF

PROGRAM_CLK

/HOLDING_SOL

OUT_/A

J_PWM_B

* C23 103/400V 로 변경(2009.09.14)

U1-40

GND24-GND

100

R41

U4:D

74HC08

GND

234

1

B 4P-VH-FB-B

CN2

PTC1

RXF250

GND

213D1

1SS181(A3)R29

680

213

1SS184(B3)

D2

L1 BEAD

L3 BEADL4 BEAD

GNDGND

74HC14

U6:E

L7

100uH/3A

1000uF/50VC76

ZD3MBR360

GND

LED_ON/OFF

Y1 4MHZ

GND

R10

10K

1

3

2

L6

Q5

1

3

2

L6

Q2

4 268

3 157

RY18Y103

+12V

HEAD NO.SELECTION

GND

TO SEQUIN B/D

L6

BEAD

213

1SS184(B3)D25


R16

10K

PROGRAM_DATA

N_INH2

R17 1K

INPUT PORT 확장을 위한 설변 (07.10.05 SB_Zigzag)

GND

24-GND

R34 100IN_B

R36 100

213

D10LC40

D22

213

1SS181(A3)D34

213

1SS184(B3)D33

미삽

R124

RUN_G

R1510K

74HC14

U5:D

74HC08

U4:B

1KR21

GNDJ_PWM_A

R22 1K

D4 1SS294(A9)

GND

1KR24

D5 1SS294(A9)

24-GND

34

21

PC1

TLP628

1

2

3

Q11

IRF644

R32

10/3W

D24

1N4004

1-2 : MOTOR2-3 : SOL

JUMP TYPE SETTING

24-GND

213

D10LC40D23

103/400V

C23

C13

104

C3

104

C11

104100uF/50V

C25

74HC14

U6:F

3X

9 C

11 A10 B

8VSS

6 INH

2 X6 16VDD

12 X3

13 X014 X115 X2

1 X45 X5

4 X7

7VEE

4051

U7

3X

9 C

11 A10 B

8VSS

6 INH

2 X6 16VDD

12 X3

13 X014 X115 X2

1 X45 X5

4 X7

7VEE

4051

U8

213

1SS181(A3)D26

42

68

31

57

RY2

8Y102

GND

* WRITING 안정성 확보를 위한 C30 삭제. (2006.04.26)

21

J1

RE-H022TD-1130

1KR23

D3 1SS294(A9)

D6 1SS294(A9)

2

3

1

Q10

2SK2508

R38 47K

74HC08

U4:A

9

67

34

1

8

5

2

CN4

S 9B-XH-A

FROMWHEEL B/D

74HC14

U6:D

21

3

J2

RE-H032TD-1130

방열판사용

U5:F

74HC14

74HC14

U5:C

74HC14

U5:B

3YB4

9YB1

16YA2

5YB3

7YB2

12YA4

14YA3

18YA1

19 ENB

17 B4

11 B1

4 A2

1 ENA

2 A1

6 A38 A4

13 B215 B3

74HC244

U3

U5:E

74HC14

U33:E

74HC14

74HC14

U5:A 3YB4

9YB1

16YA2

5YB3

7YB2

12YA4

14YA3

18YA1

19 ENB

17 B4

11 B1

4 A2

1 ENA

2 A1

6 A38 A4

13 B215 B3

74HC244

U10

5O

N/O

FF

3G

ND

1 VIN 4FB

2OUTPUT

LM2576-5

U17

SB 시리즈 Zigzag Attachment 적용을 위한 실감지 보드 신설 ① 07년 10월 05일 신설 ② SB 실감지 보드 REV9.2를 기초로 함

3

1

2

a sec-tion



IC

dsPIC30F4011 SMD U1 MICROCHIP 자수기dsPIC30F6010A SMD U20 MICROCHIP 반드시 6010A

82C251 SMD U2,U19 PHILIPS 자수기74HC244 SMD U3,U10,U27 TI 자수기

74HC08 SMD U4,U24 TI2006.09.18VENDER 변경

74HC14 SMD U5,U6,U16,U33 PHILIPS 자수기4051 SMD U7,U8 PHILIPS 자수기

MC14538 SMD U9,U22 ONSEMI 자수기MCP25020 DIP U12 MICROCHIP 오류 정정

IC

74HC32 SMD U13 TI 자수기LM358 SMD U14 TI 자수기3414 SMD U15 JRC 자수기

LM2576T-5 DIP U17 ONSEMI 오류 정정AM26LS32 SMD U18 TI 자수기

TR2SC1623 (L6) SMD

Q1,Q2,Q3,Q4,Q5,Q6

NEC 자수기

C3198 TO-92 Q12 KEC 자수기

FET2SK2508 SIP

Q7,Q8,Q9,Q10,Q13,Q14,Q15,Q16

TOSHIBA 자수기

IRFS644B SIP Q11 FAIRCHILD 자수기

다이오드

1SS181 (A3) SMDD1,D26,D27,D31,D34

KEC D34 추가

1SS184 (B3) SMD

D2,D7,D8,D9,D10,D11,D12,D13,D14,D15,D16,D17,D18,D19,D20,D21,D25,D28,D32,D33

KEC D33 추가

1SS294 (A9) SMDD3,D4,D5,D6,D40,D41,D42,D43,

TOSHIBA 자수기

D10LC40 SIPD22,D23,D29,D30

SHINDENGEN 자수기

1N4004 LEAD D24 델타 자수기5KP120A DIP ZD1,ZD2 프론티어 자수기MBR360 DIP ZD3 ONSEMI 자수기

저항

120 SMD R1,R44 신세라 자수기

4.7K SMDR2,R3,R4,R5,R6,R7,R8,R9,R48,R49,R101,R111,R117,R120 신세라

10K SMD

R10,R12,R13,R15,R16,R18,R25,R26,R27,R28,R31,R39,R43,R52,R53,R54,R72,R87,R88,R94,R95,R96,R97,R98,R103,R112,R113,R114,R115,R118

신세라

1K SMDR11,R17,R21,R22,R23,R24,R40,R56,R63,R64,R75,R76,R91,R104,R105,R106,R107,R119

신세라

470 SMD R14,R89,R99,R100,R110 신세라

33K SMDR19,R20,R50,R51,R57,R58,R71,R82 신세라

680 SMD R29 신세라3K SMD R30 신세라0 SMD R33,R121 신세라

100 SMDR34,R35,R36,R37,R41,R60,R61,R65,R66,R67,R80,R83,R90,R92,R93,R102

신세라

47K SMD R38,R86 신세라1.5K SMD R55,R73,R74 신세라390 SMD R68,R69,R70 신세라

저항

3.3K SMD R77,R81,R84,R85,R108,R109 신세라

　　　　R42,R45,R46,R47,R116,R1

22R123,R124 미삽

W 저항10/3W LEAD R32 ABCO

0.02/2W(F) SMD R59,R62,R78,R79 HMR 오류 정정

어레이저항

8Y103 SMD RY1,RY8 신세라8Y102 SMD RY2 신세라8Y472 SMD 　 신세라 RY3,RY4,RY5 삭제

가변 저항10K DIP VR1 TOCOS

20K DIP VR2 TOCOS

주요구성품

캐패시터

104 SMD

C1,C2,C3,C6,C7,C8,C11,C12,C13,C14,C17,C42,C44,C45,C47,C48,C49,C50,C51,C53,C54,C55,C56,C57,C58,C60,C61,C62,C63,C70,C71,C72,C73,C74

신세라

471P SMD C9,C31,C34,C38,C43,C52 신세라 C52 추가472P SMD C10 신세라

102 SMDC18,C19,C20,C21,C35,C40,C64,C65,C66,C67 신세라

15P SMD C32,C33 신세라105 SMD C36,C46 신세라222 SMD C37,C39 신세라

0.1uF/50V SMD C15,C16,C68,C69 니치콘 C68,C69 -> SMD

캐패시터

10uF/16V SMD C22 니치콘100uF/50V SMD C25,C75 니치콘

1000uF/50V DIP C76 삼화103/400V DIP C23,C41 청도 내압 400V 적용104/100V DIP C24 삼화

코일MMZ2012R601A SMD

L1,L2,L3,L4,L5,L6

TDK

100uH/3A DIP L7 서울전자통신

스위치SM1R7010 SMD SW1,SW2 FUJISOKU SW4 삭제8bit(16pin) DIP 　 OTAX SW3 삭제

포토커플러 TLP628 DIP PC1 TOSHIBA

크리스탈 16MHz DIP XTAL1 SUNNY

레조네이터 4MHz SMD Y1,Y2 무라타

LED GREEN DIPLED1,LED2,LED3 브라이트

PTC RXE250 SIP PTC1, PTC2 Raychem08.07.30PTC1 변경

헤더핀 2.54mm 2P 　 J1,J3 JST

헤더핀 2.54mm 3P 　 J2 JST

방열판 방열판 ( 小 ) SIP U17 적용 　절연시트 ,

볼트 포함dsPIC6010

방열판1308B

(13(L)*13(W)*8(H)) 　 dsPIC30F6010 방열판 (U20) CJ 전자 신설

락 타이트 Dissipator 746(item#374625) 　 DsPIC IC 표면에 해당용량분 작업 HERNON 신설

락 타이트 경화제

EF Activator 59(item#305907) 　 방열판 표면에 해당용량 칠한후 부착 HERNON 신설

점퍼 커넥터 2.54mm 2P 　 J2 JST 자수기

소켓 DIP-14p DIP U12 　 U12

주요구성품

3. Circuit Interaction # THSB REV05C(SB_ZZ), BD-000637,05

# 참고 자료

1. 설계변경 이력 현황

NO Date 품명 / 품번 설계변경 내용 비고

1 2007/12/07 BD-000637,00THSB REV03 (SB_ZZ)

자수기 Zigzag Attachment 개발 완료에 따른 전자 / 전기 PART 사양 신설 통보서현 양산 기종인 다두 SB(E) 시리즈 자수기에 Zigzag Attachment 장착시 다음 구성품을 적용함 .1. [ 신설 ] Zigzag Attachment 용 엔코더 스텝모터 : STMO1-000013( Head 수 )2. [ 신설 ] Zigzag Attachment 용 콘트롤 보드 : BD-000636,00 (1 번 실감지 앞에 장착 , 1EA)3. [ 신설 ] Zigzag Attachment 용 실감지 보드 : BD-000637,00 ( 기존 SB 실감지 대체 ,Head 수 )4. [ 신설 ] 케이블 5 종 : CA-003226, CA-003401, CA-003402, CA-003458, CA-003459(WD-24 기종 전용 ) 케이블 1 종 (CA-003459) 최초 출고 기종마다 신설해서 통보예정 .

2 2008/01/22 BD-000637,01THSB REV04 (SB_ZZ)

Head Switch OFF 시 ZIGZAG 모터가 구동 되지 않도록 하는 기능 제거를 위한 ZIGZAG 실감지 보드 설변 ▶ 시봉 TEST 결과 예상하지 못한 문제가 발생하여 상기 기능을 제거 함 .보드 REV 변경▶ 회로 , PCB, PL, 거버 변경함 .재고 소진 후 적용 할 것REV03 출고시 조치 사항 : 패턴 1point 절단 후 J4 에 JUMPER CAP 부착해서 출고

3 2008/08/07BD-000637,02THSB REV04A (SB_ZZ)

1. 원가 절감의 일환으로 변경된 점프모터가 테스트 진행한 1 차 샘플모터와 현 양산품과의 특성이 다름 . ( 모터사양 변경 관련 통보서 : DC-800-2007-00001454)2. 전류 상승으로 인한 PTC 동작으로 점프모터 작동하지 않는 문제 발생 .( 점프 동작시에 바늘대 떨어짐 )1. 점프모터 관련된 실감지보드 내의 PTC 용량 변경 . (PTC160 -> PTC250) 1) 변경 보드 (7 종 ) ①BD-000222,09 THSB REV05C (NC-THS) ②BD-000232,12 THSB REV9.2B ③BD-000443,06 THSB REV03A (TA-JUMP) ④BD-000529,07 THSB REV04B (DM) ⑤BD-000620,03 THSB REV05C (NC-THS-1W) ⑥BD-000637,02 THSB REV04A (SB_ZZ) ⑦BD-000654,01 THSB REV02A (DM_ZZ)

NO Date 품명 / 품번 설계변경 내용 비고

4 2008/12/19BD-000637,03THSB REV05A (SB_ZZ

1. 지그재그 디바이스별 HEAD ON/OFF 기능 추가를 위한 SB 지그재그 실감지보드 설변건 .

5 2009/02/12BD-000637,04THSB REV05B (SB_ZZ)03

1. SB 지그재그실감지보드의 실감지 부트로더가 최종버젼으로 적용되어 있지않아 최종버전으로 변경 및 적용함 .2. PL 오표기 부분 정정3. 생산조율회의 내용 적용 . - 지그재그 디바이스별 HEAD ON/OFF 기능 추가에 따른 구부품처리 방안 .1. 부트로더 변경 - PO-000096,04 관계 삭제후 , PO-000356,01 적용2. PL 오표기 부분 정정 - 회로도와 PCB 의 레퍼런스 (C30:C76) 가 틀린것 수정3. 생산조율회의 내용 적용 1)THSB REV05A (SB_ZZ) 보드를 지그재그 디바이스 사용시에 즉시 적용 2)THSB REV04A (SB_ZZ) 보드 및 이전 버젼 보드 - 완조립보드 : 일반 SB 실감지보드로 재고 소진 . - 베어보드 : 테스트 완료후 추후 통보 ( 현재 동작테스트 완료 및 정밀기지부 시봉의뢰 진행중 )

6 2009/09/22BD-000637,05THSB REV05C (SB_ZZ)

1. DSPIC30F6010 및 DSPIC30F6010A IC 의 발열 개선 . - 위 해당 IC 에 방열판 부착1. 변경 내용 1) 방열판 품명 및 제조사 : 1308B, 씨제이전자 2) 방열판 부착방법 - 해당 IC 윗면과 방열판 바닥면에 방열판 접착 전용 록타이트를 사용후 부착할것 . ( 록타이트 제품 및 사용법은 비고 / 첨부란 확인 및 적용 ) 3) 적용 보드 : DSPIC30F6010 및 6010A IC 를 사용하는 보드류 (7 종 ). ①CONTROL (ZIGZAG)REV05A ②(DM-ZZ)THSB REV03A ③(SB-ZZ)THSV REV05C ④CONTROL REV04A SQ40i-ZIGZAG ⑤SDB(BOTH-ZZ) REV02B ⑥TSHB(DM) REV04C ⑦CONTROL(LF-FNT) REV04

7 2010/05/19BD-000637,06THSB REV05D (SB_ZZ)보드

자수기 전기종에 사용중인 다이오드 D10LC40(SHINDENGEN 社 ) 의 단종으로 인한 대체 부품 변경 통보▶ 단종사양인 D10LC40(SHINDENGEN 社 ) 을 SF10LC40UM(SHINDENGEN 社 ) 으로 변경함 .▶ 전기종에 적용하며 각보드 Gerber, Pcad, 회로도 , PL 리비전함 . ( 적용보드 영향문서 참고 ) 단 dos 버전 cad file 에 대해서는 회로도및 PL 우선 변경하여 적용하며 7 월말까지 재작성하여 보드리비전 완료함 .( 해당보드 영향문서 참고 )

Documents

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