10” - BACE

115 Degree Swing

49.50”1257mm

82”2083mm

43”1092mm

156.50”3975mm

10”254mm 24” / 609mm

43”1092mm

58”1473mm

OPERATIONS MANUAL FOR VERTICAL BALERS - EXCEPT V32March 2019 Revision

UN

ITED

STATES OF AM

ERICA

VETERAN OWNED BUSI

NES

S

US

MANUFACTURED

FRO

M G

LOBALLY SOURCED M

ATE

RIA

LS We meet or exceed ANSI Standard Z245.5

BACE, LLC322 West 32nd StreetCharlotte, NC 28206

Phone: (877) 506-BACEFax: (704-394-2210 Web: bacecorp.com

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For service call: 877.506.BACE (2223) or visit www.bacecorp.com

March 2019 Revision

ATTENTION INSTALLERMAKE SURE THE FACILITY

MANAGER RECEIVES THIS

MANUAL AND THE

WARRANTY REGISTRATION IS

FILLED OUT AND MAILED!

Product must be stored,

installed, and operated in a

DRY environment or damage

will occur and the WARRANTY

WILL BE VOIDED

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TABLE OF CONTENTS

Introduction ...............................................................................................................4

Warranty Statement ..............................................................................................5-6

Procedures For Warranty ......................................................................................7-10

Pre Operation ..........................................................................................................11

Positioning ..........................................................................................................11

Anchoring ...........................................................................................................11

Electrical..............................................................................................................11

Hydraulic .............................................................................................................11

Final Checklist Before Operating Your Baler for the First Time .............................12

Electrical Requirements ...........................................................................................12

Maintenance Information .......................................................................................13

Daily ....................................................................................................................13

Monthly ..............................................................................................................13

Yearly ..................................................................................................................14

Parts List ........................................................................................................15-16

Lockout/Tagout Procedure .....................................................................................17

Emergency Operation ..............................................................................................18

Baler Operation .......................................................................................................19

Normal Operation ..............................................................................................19

Tie-off and Eject Bale .........................................................................................19

Baler Operation - Internationl Safety Package .......................................................20

Normal Operation ..............................................................................................20

Tie-off and Eject Bale .........................................................................................20

Equipment Diagrams ..........................................................................................21-23

Trouble Shooting Guide ..........................................................................................24

Appendix A - IntelliBale System™ Operation ..........................................................25

Warranty Registration .............................................................................................26

Schematics ................................................................................................................27

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INTRODUCTION

Congratulations on the purchase of your new BACE equipment. This equipment is designed to provide safe, trouble-free operation for many years. All BACE equipment exceeds A.N.S.I. Z245.5 safety standards.

......................................................................................................................................

This Owner/Operators Manual is presented to give the owner and or operator the necessary information to properly and safely operate the equipment. It also provides information for the routine maintenance and trouble-shooting.

If, after thoroughly reading this manual there are questions about the operation or repair of the equipment, call BACE @ 877-506-2223(BACE)

Our customer support hours are 8:00 am-5:00 pm EST Monday-Friday.

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MANUFACTURERS LIMITED WARRANTY

BACE, LLC (herein referred to as “BACE”) warranties parts and labor for a periodof one (1) year on all equipment (unless specifically noted).

BACE provides an additional two (2) years for parts replacement on majorcomponents (major components include cylinder, motor, pump and directionalvalve only), on all HD and XHD equipment. Balers with 1 Phase Power Units receiveone (1) year parts and labor only.

BACE provides a total of ten years warranty (10) for the structure/frame onHD and XHD products and five (5) years warranty on all other equipment.

BACE’s warranty is based on an 8-hour day and is devised accordingly.

Following the completion of installation of the equipment at the end user’s facility, and evidence by a signed and dated installation report, and warranty registration returned to BACE will substantiate the warranty. If no registration form is remitted or the installation is not provided by the factory, the warranty period shall be considered to start on the date of shipment. As limited herein, BACE warranties the equipment sold under this warranty to be free from defects in material and workmanship.

This warranty does not apply to any defects caused by negligence, misuse,modifications, alterations, water damage to NEMA 12 components or accidents bypurchaser or third parties. Warranty extends only to the original consumer and is nontransferable.

Further, at BACE’s sole discretion, should it be deemed that a baler hasbeen used for a material that it was not intended or in a manner contrary to good and safe procedures, the warranty will be void.

BACE reserves the right to void the warranty if the provided warranty card was notfully completed and/or not returned to BACE within 14 days of Equipment Delivery.BACE reserves the right to determine if part(s) are genuine and/or defective. Thiswarranty does not apply to any part that has been altered or repaired by any personnot authorized by BACE, or which has been subjected to misuse, neglect or accident, or by any other cause beyond the control of the manufacturer.

This warranty excludes any obligation by BACE for loss of product, down time,or any other incidental or consequential damage incurred at any time.

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BACE neither assumes nor authorizes anyone to assume for it any other obligation or liability in connection with such balers, compactors or containers.

If BACE’s installer/distributor are not on site at the time of equipment start-up, anylabor or mileage obligation under this warranty will be voided.

THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO BALERS, COMPACTORSAND CONTAINERS MANUFACTURED BY BACE AND IS EXPRESSLY IN LIEU OFALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIEDWARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

LIMITED WARRANTY INCLUDES:• Repair, or replacement with a similar part, any part of the product of our manufacture

which is returned to us within thirty (30) days after discovery of the defect, properly identified and transportation charges prepaid, and not more than 3 years, after purchase by original consumer.

• Shall furnish without charge, a similar genuine part to replace any part of a product of its manufacture, which proves to be defective in normal use and service during this period.

• Shall supply service labor for defective parts or workmanship with the manufacturer’s equipment within the warranty period at the published BACE flat rate for mileage and labor.

LIMITED WARRANTY EXCLUDES:• Any Any part(s), which has been altered, redesigned or repaired by any person not

authorized by BACE.

• Water damage from outside storage, installation or operation.

• Any defected part which is the result of neglect of proper maintenance, improper installation, misuse, accident vandalism, fire or any other cause beyond the control of the manufacturer.

• Product of other manufacturers beyond such warranty as is made by such manufacturer is null and void from this warranty.

• Shipping and special handling charges to expedite part shipment.

• Maintenance instructions and proper cleaning instructions were neglected, which are determined by BACE.

• Ejector Chains and Limit Switch adjustments

• Broken or bent Cylinders (see details below)

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PROCEDURES FOR WARRANTY CLAIMS

PROCEDURES FOR WARRANTY CLAIMS FOR DEFECTIVE PARTS:

ALL THE FOLLOWING PROCEDURES MUST BE FOLLOWED ON ALL PART RETURNS

DURING THE WARRANTY PERIOD. FAILURE TO COMPLY WITH THE FOLLOWING PROCEDURES WILL ABSOLVE BACE OF SUCH CLAIMS.(SEE ATTACHED WARRANTY POLICY)

BACE CUSTOMER SERVICE: 877-506-2223(BACE)

MOTORS: 1. Once checked by a qualified technician who determines that no problems exist with fuses

or wiring from incoming power source, then call BACE Service Department to notify us of the problem with the product model and serial number, and verify your warranty period and receive a warranty RGA number. We will then direct you to the nearest factory authorized motor diagnostic/repair facility.

2. If the factory facility determines that the problem is a factory defect, then the factory facility will replace the motor at no charge.

3. If it is determined that the motor problem was not due to a factory defect, then it will be the customer’s responsibility to replace the motor.

4. BACE is not responsible for pick-up and delivery charges to the factory facility.

HYDRAULIC CYLINDERS: 1. Once checked by a qualified technician who determines that there is a problem with the

cylinder, then call BACE Service Department to notify us of the problem with the product model and serial number, and verify your warranty period and receive a warranty RGA number.

2. BACE will at that time ship out a replacement cylinder from BACE or the cylinder manufacturer. Shipment will be normal freight rate, unless otherwise specified by the customer. For shipments other than normal freight (i.e. The determination of overnight shipping costs will be made solely by BACE.)

3. The customer is responsible for shipment of the defective cylinder, within 30 days, to BACE to determine the final warranty status.

4. In the event the cylinder is not received within the allotted time frame, then the customer will be billed the total amount of the replacement cylinder plus S & H.

5. BACE will not in any circumstance warrant a cylinder that has been used to compress

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material outside of it’s designation, nor will cylinders be warranted that bend or break as a result of side-loading. This is not a common occurrence but does happen when balers are unevenly loaded. In these instances the cylinder will fail and will not be warranted.

ALL OTHER PARTS: 1. Once checked by a qualified technician and determined that there is a problem with

the part, then call BACE Service Department to notify us of the problem with the product model and serial number, verify your warranty period, and receive a warranty authorization number.

2. BACE will at that time ship out a replacement part from BACE or authorize the customer to purchase the part from an authorized distributor, factory warehouse. Shipment will be normal freight rate, unless otherwise specified by the customer. For shipments other than normal freight (i.e. The determination of overnight shipping costs will be made solely by BACE.)

3. It is the customer’s responsibility to ship the defective part back to BACE within 30 days with the RGA#, at BACE’s discretion.

4. If the part is not received within 30 days and or if the part does not pass warranty inspection, the customer will be invoiced for the part and will not be held responsible for any charges for the corresponding repair.

5. All labor and travel will be paid per BACE’s flat rate schedule. The work required to replace any part must first be authorized by BACE. (See below for Flat Rate Schedule).

The invoice from the customer must be itemized to include model,serial number of unit, work performed, an BACE warranty authorization number,

location of equipment, labor hours & mileage.

FLAT RATE SCHEDULE FOR LABOR AND MILEAGE:

1. In all cases of replacement of parts, repair of structural components the customer is required to call in to BACE Service Department for a “Warranty Authorization Number.” In cases where the work has begun and will exceed the Flat Rate Schedule more than 5% of the original estimate, you will be required to contact the Service Department for approval. In cases where the hours exceed the original flat rate schedule and/or work not authorized with a Warranty Authorization Number, that claim on the excess will be denied. NO CREDIT will be allowed for labor hours spent on the inspection or diagnosis of equipment problems.

2. In cases of structural repair by welding, re-fabrication, or modification of an existing design, an official authorization must be obtained from the BACE Service Department prior to work. The request must have the model number, serial number, brief description or drawing of work to be done

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3. Flat Labor Rate for warranty claims, service is $65.00 (USD) per hour, unless written authorization from BACE.

4. Travel time (man and truck) will be paid at the rate of $.50 per mile. (Mileage is limited to a maximum of 200 round trip miles.)

CAUTION: Only factory original replacement parts or equivalent

should be used to insure proper operation of equipment.

FAILURE TO COMPLY WITH ALL OF THE ABOVE PROCEDURES

WILL VOID ALL WARRANTY CLAIMS

PARTS WHICH HAVE BEEN REPLACED:

5. In the event that a part fails during the first twelve month’s of the baler’s warranty, the replaced part will be warranted for one (1) year from the time of installation. The labor to replace this part will be covered for 90 days after installation or the remainder of the original machine warranty, whichever is longer.

6. In the event that a part fails during the “part’s only” period of a baler’s original warranty, the replaced part will have a one (1) year warranty and the labor to replace this part will be covered for 90 days after installation.

7. Replacement Parts will have a one (1) year parts only warranty.

CAUTION: Only factory original replacement parts or equivalent should be used to insure

proper operation of equipment.

FAILURE TO COMPLY WITH ALL OF THE ABOVE PROCEDURES

WILL VOID ALL WARRANTY CLAIMSBACE has established some basic guidelines which will be used for the purpose of estimating jobs. These types of calls do not entail every possible scenario but do cover a majority of the issues that a baler may encounter. BACE, through its years of experience directly, and indirectly through our broad service providers has developed a grid to use for the amount of

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time required to fix a particular issue. These times noted below will be the maximum allowed and paid for service call items:

Service Required .........................................................................Man-hours AllowedReplace Pump ........................................................................................................... 1Replace Motor .......................................................................................................... 3Replace/Adjust Limit Switch .................................................................................. 0.5Replace Cylinder........................................................................................................ 4Repack Cylinder ........................................................................................................ 5Replace Directional Valve ......................................................................................... 1Replace Pressure Switch......................................................................................... 0.5Electrical diagnosis / troubleshooting ................................................................... 1.5

BACE will reimburse at the maximum rate of $65 (USD)/hour, unless written authorization is received by BACE. Man-hours above are the maximum hours allowed. We understand that in some instances an additional technician or helper may be required. This possibility has already been included in our total hours.

As it pertains to the mileage that will be paid by BACE, there are two matters to address. First is the allocated charge per hour of travel time and second is the maximum amount of hours that will be covered. As to the first, BACE will reimburse at the same labor rate for time traveled. So a 3 hour round trip (1.5 hours each way) will include a charge of $195.00 (USD) for travel. As a general practice, BACE does not reimburse for additional mileage fees. Relative to the second matter, BACE will only pay for 4 hours round-trip (2 hours each way) for a service call unless BACE has authorized the longer distance.

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PRE-OPERATIONThe Vertical Baler requires adequate clear floor space and ceiling height for proper installation and operation. Please refer to your equipments spec sheet for requirements. This space should always be kept clear of materials which could interfere with the safe operations of the baler. BALER IS SUPPLIED WITH NEMA 4 CONTROLS AND MUST BE STORED, INSTALLED AND OPERATED IN A DRY ENVIRONMENT OR DAMAGE MAY OCCUR AND WARRANTY WILL BE VOIDED (Weather covers are available).

POSITIONING

Positioning the vertical baler so that the sufficient room is available for proper and safe operation. The back of the baler should be placed no less than 24 inches from any structure to allow room to insert wires and tie of the bale. Also, enough room in front of the baler must be present to allow the chamber door to swing fully open so the finished and tied bale can be ejected. MUST BE STORED, INSTALLED AND OPERATED IN A DRY ENVIRONMENT OR DAMAGE MAY OCCUR.

ANCHORING

BACE recommends mounting the baler on a pad of steel reinforced concrete with a minimum of 3000 psi capacity. The pad should be at least 4 inches deep. The baler should be anchored to the pad adequately. Please refer to your equipments spec sheet for requirements. To allow for construction variances, the holes should be drilled after locating the baler in the desired position.

ELECTRICAL

A lockable fused disconnect switch (customer furnished) must be installed within 5 feet, and in the line of site of the baler electrical enclosure. This disconnect must be sized in accordance with the baler motor and voltage. (See Figure 1.1 for Single Phaseand Figure 1.2 for 3 Phase).

HYDRAULIC

Check for any hydraulic oil leaks and make sure that all hoses are tight.

NOTE: Ensure the plug has been removed from the hydraulic reservoir

and the breather cap is installed. Failure to do this step will result in the

Power Unit being damaged!

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FINAL CHECKLIST BEFORE OPERATING YOUR BALER FOR THE FIRST TIME

In some cases the machine is shipped with the cylinder lowered. Inspect to make sure cylinder is bolted to the frame of the machine before the machine is operated.

• Make sure all appropriate safety decals are present and in their proper locations. • Check the baler motor is wired for the correct voltage. • Check that motor rotation is clockwise. • Check that the motor starter has the correct thermal overloads for the installed voltage

and that the transformer is wired for the correct voltage.

ELECTRICAL REQUIREMENTS

Figure 1.1 Single Phase Motor Voltage

Motor Voltage Full Load Amps Power Supply Required10HP 220V 50 100

Figure 1.2 Three Phase Motor Voltage

Motor Voltage Full Load Amps Power Supply Required10HP 208V 30 6010HP 230V 28 6010HP-SUB 415V 16.5 30

10HP 480V 14 30

10HP 575V 11 3010HP 220V/240V 32 6010HP 280V/400V 18 4015HP 208V 46 8015HP 230V 41 8015HP 480V 20 4015HP 575V 17 4020HP 208V 59 10020HP 230V 54 10020HP 460V/480V 27 5020HP 575V 22 50

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MAINTENANCE INFORMATION

Note: BACE recommends that you maintain a record of your preventative maintenance inspections. Failure to perform regular maintenance may result in damage to the Baler.

LOCKOUT / TAGOUT: No Adjustments, Repairs, Or Cleaning should be done to the baler without removing the power by switching off the Electrical Disconnect.

DAILY:• Inspect for Oil Leaks.• Inspect Oil Level.

• Note: With the Platen Up, Hydraulic Tank should be ¾ full.• Inspect the following for Loose, Damaged or Missing:

• Bolts• Ejector Chains• Limit Switches• Welds• Safety Decals• Guards• E-Stop Switch

• Inspect for Debris:• Remove All Debris Around Baler• Remove All Debris From Top Of Platen

MONTHLY:• Check for Signs of Wear:

• Inspect Cylinder for Scars on Rod• Oil Leaks• Mounting Bolts are Tight• Door Hinges/Hand Wheel for excessive play• UHMW on Gate and Platen for abnormal wear • Lubricate moving parts (Sprockets, Chains,Hinges and Turnbuckle

(Repair or Replace if Required)• Check Hydraulic Oil.

• Should not be Cloudy or Milky in appearance (Replace if Required)• Check Air Breather/Filter. (Replace if Required)• Check Oil Filter; located in the Hydraulic tank under the access panel.

• Change Every 12 Months• Check Hydraulic Fittings and Connections. (Repair or Replace as Required)

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YEARLY:

BACE recommends that an annual preventative maintenance schedule be arranged with your installer. Baler should be inspected one year after the baler has been installed or twice per year if the baler is used on multiple shifts. Your installer will be happy to set up a calendar reminder to ensure that regular PM’s are set and accomplished.

Should you have further questions regarding annual PM’s on your vertical baler, please call our corporate offices at 877-506-BACE (2223)

Before performing any maintenance, always “LOCK AND TAG OUT THE DISCONNECT.”

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PARTS LIST - Please have the SERIAL # of the machine before calling for parts.

POWER UNITS BWG13015 ....................................................15HP/3PH/208/230/460 WEG MOTORBWG13020 ....................................................20HP/3PH 208/230/460 WEG MOTORBBA15540 ............................................................15HP/3PH/575V BALDOR MOTORBBA16000 ........................................................................20HP/3PH/575 V BALDORBEH11450....................................................10HP SUB/3PH/50HZ/200-415V MOTORBS251250-C.........................................................................................146PM PUMPBNA60501 ........................................................................................... GEAR PUMP BNA44560................................................................................DIRECTIONAL VALVEBYU10500..................................................................................UNLOADING VALVEBNA34505 .............................................................................. DIRECTIONAL VALVEBNK20040 ........................................................................ 3/4 A-B PORT SUB PLATEBSU10000 .......................................................................................... RELIEF VALVEBNK13000................................................................................................SUB PLATEBPD11200 ...................................................................................... 4000PSI GAUGEBUC21000 ........................................................................... SUCTION STRAINER 1”BME12276 ..................................................................................PRESSURE SWITCHBMC12000 ...................................................................................... TRANSFORMERBAB900130 ............................................................CONTACTOR (MOTOR STARTER)BAB900452 .......................................................................CONTACTOR OVERLOADBAA12125 .................................................................................................... RELAYBID14000 ............................................................................................. RELAY BASEBTE12000 ..............................................................................PUSH BUTTON, GREENBTE12200 .......................................................................... PUSH BUTTON, YELLOWBTE13000 .............................................................................PUSH BUTTON, E-STOPBAB13575 ...............................................................................MAIN DOOR SWITCHBAB13600 ...........................................................................................ANSI SWITCHBAB1358................................................................................SAFETY GATE SWITCHBTE83600 ......................................................................ON/OFF KEY SWITCH 2 POSBTE10000 .........................................................................................RESET BUTTONBHBC ............................................................................................... BREATHER CAP

CYLINDER

B8485.5 .............................................................................................. 8” X 48” X 5.5”B63035 ............................................................................................... 6” X 30” X 3.5”B64835 ............................................................................................... 6” X 48” X 3.5”B7605 ................................................................................................. 7” X 60” X 5”

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HARDWARE PARTS

BECHVA ........................................................................EJECTOR CHAIN ASSEMBLYBECQLVA .....................................................................EJECTOR CHAIN QUICK LINKBMGHVA .................................................................................MAIN GATE HANDLEBWTVA ....................................................................................WHEEL TURNBUCKLEBGGTVA ........................................................GATE GUIDE TUBE ASSEMBLY (EACH)BMGAVA .............................................................................MAIN GATE ASSEMBLYBUHMWVA ............................................................................................ UHMW KITBSMBVA .................................................................. SWITCH MOUNTING BRACKET

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BALER LOCKOUT/TAGOUT


This procedure establishes the minimum requirements for the lockout of a baler for service. It shall be used to ensure that the machine is isolated from all potentially

hazardous energy, and locked out before employees perform any servicing or maintenance activities where the unintentional power-up could cause serious injury

or fatality due to the electrocution or due to entrapment in moving parts. This procedure should be performed only by authorized personnel only.

1. Before locking baler out for service or repair, locate which breaker of disconnect applies to the baler to be locked out. Notify all affected employees that a lockout system is going to be utilized and the reason therefore.

2. If the machine or equipment is operating, shut it down by the normal stopping procedure. Run press head/ram down to full stroke & press emergency stop button.

3. Lock out the disconnect or breaker that controls the baler. If locking out a breaker use a double-pole breaker lockout and lock.

4. Lockout the energy isolating devices with assigned individual locks. If more than one person is servicing the baler, then a hasp with a lock for each service person shall be used.

5. After ensuring that no personnel are exposed, and as a check on having closed the appropriate breaker or disconnect, have a qualified electrician confirm there is no power to the Baler. Then push the stop button. The baler is now locked out.

6. After the servicing and/or maintenance is complete and the equipment is ready for normal; production operations, check the area around the machines or equipment to ensure that no one is exposed.

7. After all tools have been removed from the baler and employees are in the clear, remove the lockout device. Operate the start button to restore energy to the baler.

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EMERGENCY OPERATION

Should an emergency occur while operating the baler, press the RED STOP BUTTON and the baler will terminate all functions and shut down.

EVERYONE AUTHORIZED TO OPERATE THE BALER SHOULD KNOW THIS EMERGENCY PROCEDURE.

CAUTION! IMPORTANT! READ BEFORE OPERATING THE BALER.

BACE Balers meet and exceed all safety standards set by A.N.S.I. Although BACE has included many safety features in the design and construction of the baler, safe operation of the equipment depends on the operator’s adherence to the certain guidelines. To prevent accidents to the personnel or damage to the baler, the operator MUST NEVER VIOLATE ANY OF THE FOLLOWING SAFETY PRECAUTIONS. It is the client’s responsibility to ensue these guidelines are known and followed by all operators of the baler.

NOTE: Publication of these safety precautions does not imply or represent and inclusive list.

NEVER place hands or arms in the baler while it is operating.

NEVER stand behind the baler while it is operating.

NEVER climb in or on the baler, nor perform any maintenance/repairs unless the power is disconnected and locked out.

NEVER allow anyone except qualified electrical or hydraulic repair persons to work on the equipment.

NEVER disable any safety switch.

NEVER overload the baling chamber.

NEVER place concrete, heavy steel plate or castings, explosive materials, liquids, nor hazardous waste in the baler.

NOTE: Hydraulic oil is the primary element of power transmission on the baler. Remember that hydraulic systems can remain pressurized even after the motor has stopped and the power is disconnected.

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BALER OPERATIONS

To avoid side loading, keep material level in Baling Chamber or damage could occur.

1. Ensure that the ejector chains are untwisted and set correctly in the grooves of the baler chamber floor.

2. Close and lock main door by tightening hand wheel lock.3. Open Safety Gate and Load Material to be baled. 4. Pull Down Safety Gate.5. Turn Key Switch to ON Position.6. Press the Down Push Button, Platen will automatically cycle.

Repeat Steps 3 through 6 until Bale is formed, Platen will automatically stop in the DOWN position when bale is full and the Full Bale Light

that will come on at the same time the Platen automatically stops.

TIE-OFF AND EJECT BALE:7. Open Main Door when Platen stops in down position.8. Insert Baling Wires through the floor slots.9. Insert Baling Wires back through the Platen slots from the rear of the Baler. 10. Tie-Off Baling Wires located in the front of Baler. 11. Located at the REAR of Baler, hook up the Ejector Chain (s) to the Red Platen Brackets.12. Place pallet in front of baler chamber opening to receive the bale (if desired)13. Stand clear of the front of Baler and push the UP push button. (Notice that the Bale will

automatically eject.)14. Remove bale.15. Close main chamber door and tighten door hand wheel lock.

(DO NOT LOAD NEW MATERIAL AT THIS POINT. WAIT UNTIL STEP 16 IS COMPLETE.)

16. Remove ejector chains from their RED platen brackets and hang on the storage peg on rear of baler.

Ready to repeat steps 1 through 16 for next Bale.

Ensure ejector chain(s) are removed from Press Head after bale has been ejected and before new material is placed in the Baling Chamber.

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BALER OPERATIONS - Balers with International Safety Package

To avoid side loading, keep material level in Baling Chamber or damage could occur.

1. Ensure that the ejector chains are untwisted and set correctly in the grooves of the baler chamber floor.

2. Close and lock main door by tightening hand wheel lock.3. Open Safety Gate and Load Material to be baled. 4. Pull Down Safety Gate.5. Turn Key Switch to ON Position.6. Press the Safety Failure Button to turn off the Safety Failure light. If light does not turn off make

sure the load gate, chamber door and rear doors are closed.7. Press the Down Push Button, Platen will automatically cycle.

Repeat Steps 3 through 7 until Bale is formed, Platen will automatically stop in the DOWN position when bale is full and the Full Bale Light that will come on at the same time the Platen automatically

stops.

TIE-OFF AND EJECT BALE:8. Open Main Door when Platen stops in down position.9. Insert Baling Wires through the floor slots.10. Insert Baling Wires back through the Platen slots from the rear of the Baler. 11. Tie-Off Baling Wires located in the front of Baler. 12. Located at the REAR of Baler, hook up the Ejector Chain (s) to the Red Platen Brackets (make sure

the rear dors are fully closed after hooking up the ejector chains).13. Place pallet in front of baler chamber opening to receive the bale (if desired)14. With large front door open, stand on the side of the Power Unit to press BOTH eject buttons at

the same time. (Notice that the Bale will automatically eject.)15. Remove bale.16. Close main chamber door and tighten door hand wheel lock.

(DO NOT LOAD NEW MATERIAL AT THIS POINT. WAIT UNTIL STEP 14 IS COMPLETE.)17. Remove ejector chains from their RED platen brackets and hang on the storage peg on rear of

baler.

Ready to repeat steps 1 through 17 for next Bale.

Ensure ejector chain(s) are removed from Press Head after bale has been ejected and before new material is placed in the Baling Chamber.

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EQUIPMENT DIAGRAM

SIDE MOUNT CONTROL PANEL

Key Switch

Ejector Chain

Baler shown with optional IntelliBALE System™

Full Bale Buzzer/Light

Reset Button

Up Button

Down Button

Emergency Stop

Cylinder

Power Unit

Safety Gate

Main Door

Wire Guides

Control Panel

Door Hand Wheel Lock

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EQUIPMENT DIAGRAM

TOP MOUNT CONTROL PANEL

Power Unit

Cylinder

Safety Gate

Control Panel


Main Door

Wire Guides

On/Off Switch

Ejector Chain

Full Bale Buzzer/Light

Up Button

Down Button

Emergency Stop

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EQUIPMENT DIAGRAM

SIDE MOUNT CONTROL PANEL WITH INTERNATIONAL SAFETY OPTIONS

Ejector Chain

Baler shown with optional IntelliBale System™

Cylinder

Power Unit

Safety Gate

Main Door

Wire Guides

Control Panel


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TROUBLESHOOTING GUIDE

NOTE: ONLY FACTORY AUTHORIZED SERVICE REPRESENTATIVES SHOULD MAKE ADJUSTMENTS OUTSIDE THE SCOPE OF THIS MANUAL.

List below is a first check for a qualified technician


MOTOR WILL NOT OPERATE: Check fused disconnect. Check motor starter thermal overloads. Reset if necessary. Check motor starter coil. Check that safety gate switch is working properly. Check that main chamber door is fully closed. MOTOR RUNS BUT PLATEN DOES NOT MOVE Check for proper motor rotation. (clockwise from the fan end) Check the directional valve for proper operation. Check the pressure switch. Check the relief valve for proper adjustment. Check the hydraulic fluid level. (Some may have Optional Low Oil Light)BALE WEIGHTS ARE LOW Check for proper system pressure. Check for proper relief valve adjustment. Check for proper pressure switch adjustment. Check that baler is achieving full bale status. See “Operating Instructions.”BALE SHIFTS ERRATICALLY Check for proper system pressure. Check for proper pressure switch adjustment Check relays and bases for signs or arcing. Check directional valve.BALER MAKES EXCESSIVE NOISE Check hydraulic fluid level. Check for water or air in hydraulic fluid. Check oil filter and suction lines components for tightness. Check that bolts are tight on press head UHMW wear guides.

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APPENDIX A

INTELLIBALE SYSTEM OPERATION If your baler is equipped with a BACE IntelliBALE™ System.

The BACE IntelliBALE™ System includes:

• Four Load Cells• Four Foot Pads• Four Pads Covers• Junction Box• Display/Control Panel• (2) Protective “wing” guards• May include buzzer/light for AWNS

Please ensure that, at all times, all foreign material is kept out from underneath the baler as it will affect the performance of the scale system.

Your IntelliBALE scaling system weighs bales prior to their ejection. These bales may weigh either the maximum weight that the baler can produce or they may be a bale of pre-set weight that has been programmed into your IntelliBALE System.

If the system has a pre-set weight, it will have an automatic weight notification system (AWNS) with a light and a buzzer to notify the operator when the pre-set weight has been reached.

DO NOT TOUCH ANY button on the IntelliBALE System display EXCEPT for the following:

The zero ‘0’ button is required to be pushed after a bale has been completed to reset the scale to zero should residual material remain in/on the baling chamber.

The power (O/I) button in the event that the system needs to be reset. Resetting the system should only be authorized by a certified BACE or a Rice Lake technician.

Do not attempt service on the IntelliBALE™ System without consulting BACE.

PAGE 26


March 2019 Revision

Warranty Registration

Complete and mail to:

BACE, LLC

322 West 32nd Street

Charlotte, NC 28206

FORM MUST BE FILLED OUT AND MAILED WITHIN 14 DAYS OF INSTALLATION

MODEL SERIAL NUMBER INSTALLATION DATE PURCHASE DATE PURCHASED FROM

Purchasing Company: Contact Name:

Address: City: State: Zip:

Phone: Fax: E-mail:

Installer Pre-Delivery Check List:

Equipment must be stored, installed and operated in a dry environment unless optional nema 4 controls are installed.

Fuse disconnect and 12 ft. pigtail installed.

Is supplied voltage compatible with baler specifications.

Check full bale switch. (Run ram down, override full bale switch, at bottom baler should shut off)

Check main door (door open, baler should shut off).

Check safety gate (with baler running open safety gate and baler should stop).

Check up stop (with platen moving up, press the UP stop switch and platen should stop).

Check all electrical connections are tight.

Check hydraulic level in sight glass.

Check hydraulic hoses and fittings.

Ejector system is ok.

Baler is lagged down.

Breather cap is installed.

Safety decals in place.

Owner/Operator has manuals, extra copies of electrical and hydraulic schematics and keys.

Owner/Operator has been properly trained in the operation and safety features.

INSTALLER SIGNATURE: DATE:

NOTICE

PAGE 27


March 2019 Revision

SCHEMATICS

Schematics for the power units are contained inside the control panel of each baler.If additional schematics are required (including hydraulics) call the BACE offices.

THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS

THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,

LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY

FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.

MODEL NO:

CUSTOMER:

DRAWN BY:

CHECKED BY:

REVISED BY:

DATE:

UNITS:

SHEET:

SCALE:

OFOCC

14 DEC 15

0.15

ASSEMBLY VIEW

INCHES

1 2 3 4 56

7 8 910

11 12 1314 15 16 17 18 19 20 21 22 23 24 25

2627 28 29

30

31 32 33 3435

3637

38 39 40 41 42

A

B

C

D

E

F

G

H

I

J

K

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M

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O

P

Q

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N

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L

K

J

I

H

G

F

E

D

C

B

A

W

=

0.5"

0.5" / SCALE

35.43

27.43

24.25

13.25

13.00

12.00

36.85

20.13

2.00

OCC MODELS

BACE LLC322 West 32nd Street Charlotte,

NC 28206 PHONE: (704)394-2230

FAX: (704)394-2210 www.bacecorp.com

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

TUBE NUT/4BR1050021

NUT/10 BR1200022

SLEEVE/4BR1300023

SLEEVE/10BR1450024

ADAPTER/4-4BR16000 15

HOSE ADAPTERBR35070 16

ELBOW/4-4BR4150017

TEE/4-4-4 BR4550018

CONNECTOR/4-4 BR48500 19

PLUG/4 BR59000210

ELBOW/10-10/FORGEDBR67500211

PUMP/10GPMBS23508 112

GASKETCG10000113

GASKETCG11500 114

TANK/20GALHM66025115

MOTOR MOUNTHP10030 116

SERVICE PLATEHP10105117

PIPEHP23232 118

BREATHERLH11000119

STRAINER/(3/4)"LH50000120

SWITCH/FOOTLI10000 121

PRESSURE SWME12276122

OIL LVL GAGEMH11880123

VALVE/G03/C7YNA34505 124

SUBPLATENK20040 125

RUBBER HOSENONE 1126

PRESSURE GAUGEPD11200127

VALVE/RELIEFSU10000128

SWITCH/LIMIT/ARMTE65025 329

SWITCH/LIMIT/PLUNGERTE65030130

NIPPLE/0.25"US10500131

COUPLING/STEEL/0.5"US44505 132

COUPLING/0.75"US45000133

COUPLING/(3/4)" US45005134

COUPLING/1.5" US46500 135

PLUG/0.5"US57500136

PLUG/1.5"US59500137

ELBOW/(3/4)"US61500138

MOTOR/10HP/3PHWG13011 139





MODEL NO:

CUSTOMER:

DRAWN BY:

CHECKED BY:

REVISED BY:

DATE:

UNITS:

SHEET:

SCALE:

OFOCC

14 DEC 15

0.23

EXPLODED VIEW

INCHES

1 2 3 4 56

7 8 910

11 12 1314 15 16 17 18 19 20 21 22 23 24 25

2627 28 29

30

31 32 33 3435

3637

38 39 40 41 42

A

B

C

D

E

F

G

H

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K

L

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P

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F

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D

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B

A

W

=

0.5"

0.5" / SCALE

23

19

29

38

37

20

14

17

39

35

18

28

29

34

27

36

24

7

32

11 2

13

25

29

10

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4

8

22

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16

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Click on for motor wiring instructions


NC 28206 PHONE: (704)394-2230


http://youtu.be/WCciwx1VoDU

https://www.youtube.com/watch?v=84YEnFgx_mI

http://youtu.be/9FThilL4LSo

https://youtu.be/Opc8aLJcb3A



LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN

PERMISSION OF BACE LLC.MODEL NO:

CUSTOMER:

DRAWN BY:

CHECKED BY:

REVISED BY:

DATE:

UNITS:

SHEET:

SCALE:

OFOCC

19 MAY 16

N.A.

HYDRAULIC SCHEMATIC

N.A.

1 2 3 4 56

7 8 910

11 12 1314 15 16 17 18 19 20 21 22 23 24 25 26

27 28 29

30

31 32 33 3435

3637

38 39 40 41 42

A

B

C

D

E

F

G

H

I

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D

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A

W

=

0.5"

0.5" / SCALE

7

8

9

1

2

3

4

5

6

M

TP

BA


NC 28206 PHONE: (704)394-2230


OCC MODELS

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

CUSTOMER SUPPUED DISCONNECT AND CUSTOMER SUPPUED POWER

480V - 3 PHASE - 60 Hz

1-}3 ___ t,2----�7 I I FUSED DISCONNECT WITH INTERLOCK I I I 1011 1013 I I I I I I I I I

L_ _J 1023

MC103 OL103 MOTOR CONTACTOR OVERLOAD

I

,-----------7 ,----------7

OVERLOAD REPLACMENT CHART HP I 20a I 230 I 460 I 575

lOHP I 32A I28A I14A I1 1A ORCUIT BREAKER CHART

208V/60Hz/3PH/60A CIRCUIT BREAKER 230V /60Hz/3PH/60A CIRCUIT BREAKER 460V/60Hz/3PH/25A ORCUIT BREAKER 575V/60Hz/3PH/20A ORCUIT BREAKER

1022

I L1 n I I L1 n '--------.-.----------'--C1---l � X r:>-C�-------,_

1021 I I I I

I I

I

L2 T2IIL2 T2

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10HP/3 PHASE MOT104

4

4

I I I I

L3 T3 I I L3 T3 '------------+-E---E-----+-0-----l l-0---+-+--0-l r0--0--t----___/

FU109

E-STOP ES110

NC

4

NC

FU1061

I I I I L ___________ � L----------�

� K� SWITCH ON OFF

KS113

00 4

LEGEND

!!ii

WIRENO

CABINET 120V ( +) WIRING

CABINET 120V (-) WIRING

CABINET GROUND WIRING

TERMINAL TBl

WIRE SOURCE & DESTINATION AAAOW

8

8

2 00 8

POWER DISTRIBUTION SHEET

THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WIIBOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.

BACE LLC MOOB.NO:

fNGINUR:

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01 JUN 16 MOTOflVOt.TAGe

OCC 480V\60Hz\3 PHASE

C:Ol'ffROt.VOt.TMil: of

120VAC 24VDC

BACE LLC322 West 32nd Street Charlotte, NC

28206 PHONE: (704)394-2230


OCC MODELS

4 200 1

119

201

202

4

203

204

205

206

207

208

209

210

211

212

213

214

215

216

217

D/S D/S202

11 12

L/S 3 L/S203

13 14

M 48 I

4A !'ii

10

...

5 DN D/S PB202

--'- 5A D/S202 !'ii

1�4 13 14

UP UP STOP PB203 L/S 4

--'-L/S203

13 14 11 12

DOOR SW D/S204

� 13 14

--'-

7

23 24

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13 14

L£S 3

L 207

R1-206

13 14

,½s 3 L S207

MC103

A1 M

A2

R1-203

13 14

Rl-204

11 12

OL103

95 96

UP SOL 6 SOL203

A1 A2

DN SOL 6A SOL204

A1 A2

RC205

A1 Rl A2

2 '>-----+------------------10 3

13 14 JUMPER


P/S p /S208 2000 PSI

14

11 12

LEGEND

□

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CABINET 24V ( ·) WIRING

CABINET SAFETY ORCUTT WIRING

CABINET JUMPER WIRING

CABINET UNKNOWN WIRING

COMMON TERMINAL

TERMINAL TB!

TERMINAL TB2

TERMINAL TB3

TERMINAL TB4

WIRE SOURCE & DESTINATION ARROW

EXTERNAL COMPONENT LEGEND

l/5 1 D/S - BOTTOM DOOR l./5

l/5 3 - TOP GATE L/S

LjS 4 · UP STOP LjS

LjS S · ANSI LjS

P/5 - PRESSURE SWITCH

0l - OVERLOAD CONTACTS

REUEF VALVE 2400 PSI

ELECTRICAL RELAY SCHEMATIC """""""' �re

BACE LLC 01 JUN 16 MOOB.NO: MOTOflVOt.TAGe

OCC 480V\60Hz\3 PHASE

fNGINUR: C:Ol'ffROt.VOt.TMil:

120VAC 24VDC

1 119

8

SHEET

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28206 PHONE: (704)394-2230


OCC MODELS

0 I occ I 0 ,--��----------��-7

: ( I 460 VOL TS I ', : I I I

--------------------------------------, I I

I PB203 I

15 10 9

I PB202 I DOWN

18

16

11

11

11

11

11

11

11 11 11 11 11 11

L-------------------------------------------------------� II I l JI I , / I L __ -:=.��--J

0 14x12x6 NEMA 4-12

EXM ENCLOSURE


MOOB.NO:

fNGINUR:

0

FRONT PANEL �re

BACEINC 25MAY 16

OCC MOTOflVOt.TAGe

480V\60Hz\3 PHASE

C:Ol'ffROt.VOt.TMil:

120VAC 24VDC

SHEET

of


28206 PHONE: (704)394-2230


OCC MODELS

0

0

0

8

XF107

TRANSFOMER

MICRON

B100MBT13XK

RELAY & BASE

CARLO GAV A2Z1

RCPS 002 &

AAE-A201-M

22

14x12 BACK PANEL


MOOB.NO:

fNGINUR:

MC103

MOTOR CONTACTOR

CARLO GAV A2Z1

CC40

0

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{sf) 0 0 {sf) CA90450

OL103

OVERLOAD

CARLO GAVt,;ZZ_J

CGE40-2P

0

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INTERIOR PANEL �re

01 JUN 16 BACE LLC

OCCMOTOflVOt.TAGe

480V\60Hz\3 PHASE


120VAC 24VDC

SHEET

of


28206 PHONE: (704)394-2230


OCC MODELS

TELEMECANIQUE L/5 Ii-------------

50" ------7

I DOOR SW :::J NC = # 4A RED & # 5 ORANGE L-

L/s#1 3" NO= # SA WHITE & # 1 BLACK 11" I I NO= # 4B WHITE&BLACK & # 10 BLUE I LTE65030 1lf-- GREEN

J 1GATE

==========

;.:=

======

7 I L/S#3

___J NC = # 3 RED -- # 7 ORANGE L- II 3" NO = # 10 WHITE - # 2 WHITE/BLACK 11" ITE65025

NO= # 5 BLACK -- # 4A BLUE

� __________ ___:1lf--

�REEN _______ j1,---------------------7UPSTOP 1�

: L/S#4 7' NC = # 7 BLACK - # 1 WHITE 'if, : l_!E65025

_______ �

If--�

REEN

_______

j

�NSl ___________ w _______

7I L/S#S ====- I:::== I I 3" NO = #10 BLACK --- #2 WHITE 11" I �OOT SW

_ - - - - - - _,if--

_:REE� - - - - - - J,---------------------7 I VALVE 72" I I 4 COND --? COM # 8 WHITE - # 6 BLACK - # 6A RED '-:- I3 1lf-- GREEN

g

L _____________________ J

IP/SI

Lio·

COM#7 N0#3 NC#2

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I I L/S#S #2 WHITE NO I FOOT SW O #10 BLACK

�----------------J

L/S4

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P/S V

US1 US3

CONTROL BOX 14x12 NEMA 4 EXM

LIMIT SWITCH DIAGRAMS �re

BACEINC 25MAY 16

OCC MOTOflVOt.TAGe

480V\60Hz\3 PHASE


120VAC 24VDC

SHEET

of


28206 PHONE: (704)394-2230


OCC MODELS

BOM: (OCC)

ITEM#

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

PART# QTY MFG

CA90129 1 CARLO GAVA2ZI

CA90450 1 CARLO GAVA2ZI

MC11750 1 MICRON

LF13500 1 LITTLEFUSE


ID14000 1 CARLO GAVA2ZI

AA12125 1 CARLO GAVA2ZI

TE29990 4 HYDROLEC

TE12325 1 SCHNEIDER

TE12325 1 SCHNEIDER

TE83200 4 SCHNEIDER

TE83210 2 SCHNEIDER

TE20000 5 SCHNEIDER

ME12110 1 HONT

TE83600 1 SCHNEIDER

TE13000 1 SCHNEIDER

TE30600 1 SCHNEIDER

TEl0OO0 1 SCHNEIDER

TE30500 1 SCHNEIDER

ME11511 4 HYDROLEC

ME13715,16 20 ENSTO

EL10125 1 EXM

TE65030 1 TELEMECANIQUE


TE6SOO0 1 TELEMECANIQUE

TE6502S 3 TELEMECANIQUE

TE6SOO0 3 TELEMECANIQUE



LllO0OO 1 AQUILINE

WR16405 TBD CAROL SUPER VU-TRON



EFllOO0 TBD HEYCO

BE12500 TBD HEYCO

EF10500 TBD HEYCO

BE14000 TBD HEYCO

WR10500 TBD THERM-O-LINK







WRllOOO TBD THERM-O-LINK


DESC

MOTOR CONTACTOR-CC40

MOTOR CONTACTOR OVERLOAD-CGE40

TRANSFORMER WITH FUSE BLOCK-B100MBT13RK

BLF-2 FUSE/250V

lA 600V MIDGET TD FUSE

RELAY BASE

RELAY

BLANK LEGEND PLATE-SQUARE-PB & LT

PUSH BUTTON MOMENTARY - GREEN

PUSH BUTTON MOMENTARY - YELLOW

NORMALLY OPEN CONTACTOR

NORMALLY CLOSED CONTACTOR

SWITCH BASE

LED MINI LAMP RED 110V

KEY SWITCH - MAINTAINED 2 POS. SPRNG CNTR

ESTOP MUSHROOM BUTTON MAINTAINED RED

SQUARE ESTOP LEGEND

PUSH BUTTON RESET - RED

LEGEND RESET PUSH BUTTON

GROUND BLOCKS FOR 6-14 AWG. GROUND WIRE

TERMINAL BLOCK

14X12X6 ENCLOSURE WITH BACK PANEL

LIMIT SWITCH, (2NO & 2NC) WITH PLUNGER

LIMIT SWITCH, ROLLER PLUNGER HEAD

LIMIT SWITCH, BODY SW, NEMA 4

LIMIT SWITCH


LIMIT SWITCH, ROTARY HEAD L/5

LIMIT SWITCH, VAR. ARM

FOOTSWITCH, LINEMASTER

16/4, VW-1, 600V, FOOT SW, COIL CABLE, SOOW

16 AWG. 600V 3/C LIMIT SW SOOW CABLE

18 AWG. 600V 7 /C LIMIT SW SOOW CABLE

3/4" SEALTITE - LIQUID TIGHT CONDUIT

3/4" SEALTITE STRAIGHTTHRU ELBOW FITTING

1/2" SEALTITE - LIQUID TIGHT CONDUIT

1/2" SEALTITE STRAIGHTTHRU ELBOW FITTING

14 AWG. RED, PANEL WIRE

16 AWG. BLUE, PANEL WIRE

16 AWG. YELLOW, PANEL WIRE

16 AWG. BLUE/WHITE, PANEL WIRE

12 AWG. GREEN, PANEL WIRE

16 AWG. GREEN, PANEL WIRE

14 AWG. WHITE, PANEL WIRE

14 AWG. BLACK, PANEL WIRE

BILL OF MATERIALS �re

01 JUN 16 MOOB.NO:

BACE LLC

OCCMOTOflVOt.TAGe

480V\60Hz\3 PHASE

fNGINUR: C:Ol'ffROt.VOt.TMil:

120VAC 24VDC

SHEET

of


28206 PHONE: (704)394-2230


OCC MODELS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42A

B

CDEF

GH

I

J

KL

MN

O

PQ

R

S

TU

V

W

X

Y

Z

AA

BB

CC

DD

1110987654321

FF

EE

DD

CC

BB

AA

Z

Y

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UT

S

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O

N

M

L

K

J

I

H

G

F

E

D

C

B

A

W

EE0.5" / SCALE

0.5"

=

THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,

LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.

DATE:

DRAWN BY: OF

15 OCT 15ASSEMBLY VIEW

INCHES 0.16CUSTOMER:

MODEL NO: HD S

U

H

N

E

IT

E

S

T

:

:

SCALE:

13.00

12.00

44.89

31.25

29.25

29.01

22.5220.40

HD MODELS

BACE LLC322 West 32nd Street Charlotte, NC 28206

PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com

PARTS LISTDESCRIPTIONPART NUMBERQTYITEM

NUT/10 BR1200021SLEEVE/10BR1450022NIPPLE/4-4BR3600013ELBOW/4-4BR4150014TEE/4-4-4 BR4550015CONNECTOR/10-10BR51500 16ELBOW/10-10/FORGEDBR6750017ELBOW/4-4BR7051018ELBOW/16-16BR7160219GASKETCG10000110GASKETCG11250111BOX/ELECTRICAL/6X6X4EL200751123/8 HEX COUPLE NUTFA11030 813TANK/25GALHM40066 114SERVICE PLATEHP10100 115BREATHERLH11000116SWITCH/FOOTLI10000 117CORD GRIP/(1/2)" ME11500318PRESSURE SWME12276119OIL LEVEL SW ME14250120OIL LVL GAGEMH11880121U CHANNEL GASKETMP33050122VALVE/G03/C7YNA34505 123SUBPLATENK10700-11124PIPE/TOE/0.75"X18"NONE125PRESSURE GAUGEPD11200126VALVE/RELIEFSU10000127SWITCH/LIMIT/ARMTE65025 328SWITCH/LIMIT/PLUNGERTE65030129STRIANER/1"UC21000130NIPPLE/0.25"US105001311/2 X CLOSE NIPPLEUS13500 132BUSHING1.5"US22000133COUPLING/STEEL/0.5"US44505 134COUPLING/0.75"US45000135COUPLING/(3/4)" US45005136COUPLING/1"US45500137COUPLING/1.25"US46005138PLUG/0.5"US57500139PLUG/1.25"US59000140PUMP/TWO STAGE/12.3GPMVB11105 141MOTOR/10HP/3PHWG14050142

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42A

B

CDEF

GH

I

J

KL

MN

O

PQ

R

S

TU

V

W

X

Y

Z

AA

BB

CC

DD

1110987654321

FF

EE

DD

CC

BB

AA

Z

Y

X

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UT

S

R

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O

N

M

L

K

J

I

H

G

F

E

D

C

B

A

W

EE0.5" / SCALE

0.5"

=

DATE:

DRAWN BY:

15 OCT 15EXPLODED VIEW

INCHES 0.25CUSTOMER:

MODEL NO: HDU

H

N

E

IT

E

S

T

:

:

SCALE:

21

16

40

30

39

17

27

34

229

38

18

23

33 3618

29

35

10

24

15

32

25

42

18 37

28

28 6 12

11

128

8

27

31

5

192620

41

3

4

Click

on

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repl

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nstr

uctio

nsCl

ick o

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alve

adj

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ent i

nstr

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Click on for pressure switch adjustment instructions

Click

on

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THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,

LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.



HD MODELS




https://youtu.be/Opc8aLJcb3A

http://www.hydrolecinc.com/

MODEL NO:

CUSTOMER:

DRAWN BY:

CHECKED BY:

REVISED BY:

DATE:

UNITS:

SHEET:

SCALE:

OFHD

18 MAY 16N.A.

HYDRAULIC SCHEMATIC

N.A.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42AB

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1

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8

3

4

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NC 28206 PHONE: (704)394-2230






HD MODELS

100

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109 4

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CUSTOMER'S PROTECTED POWER

CUSTOMER TO SUPPLY AND INSTALL INCOMING SERVICE DISCONNECT AND BRANCH CIRCUIT

OVERCURRENT PROTECTION IN ACCORDANCE WITH CURRENT EDmON OF N.E.C. 460V - 3 PHASE - 50-60 Hz

,----------,

OVERLOAD REPLACMENT CHART HP 208 230 460 575

lOHP 32A 28A 14A llA ORCUIT BREAKER CHART

208V /60Hz/3PH/60A ORCUIT BREAKER

230V/60Hz/3PH/60A ORCUIT BREAKER

460V /60Hz/3PH/25A CIRCUIT BREAKER

575V /60Hz/3PH/20A ORCUIT BREAKER

MC102 OL102 MOTOR C ONTACTOR OVERLOAD

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-- CABINET 120V ( +) WIRING D/S -BOTTOM DOOR LjS

-- CABINET 120V (-) WIRING LjS2-BAI.ESIZELjS

-- CABINET GROUND WIRING L/5 3 - TOP GATE L/5

l!'il TERMINAL TBl L/5 4 - UP STOP L/5

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L/S114 11 ' /

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R2-115 RC115 R2

POWER DISTRIBUTION SHEET

""""""'� BACE LLC

C>Aff:

30 MAR 17 MODEL NO: MOTOflvot.TAGr:

480V\60Hz\3 PHASE

UIGlNHR:

HDCONTIU>LYOLTAGE:

120VAC 24VDC

"

THIS DRAWING AND ALL THE INFORMA TJON CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.

BACE LLC322 West 32nd StreetCharlotte, NC 28206


HD MODELS

0 I HD I 0 ,- ---------------------------------------------------------��-7

( I 460 VOL TS I "1 :1-------------------------------------------------------, II

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FRONT PANEL ""'""'°" ....

BACE LLC 30 MAR 17 MOOC!LNO::

HDMOTORVOLTNit:

480V\60Hz\3 PHASE

ENmM:ER:

120VAC 24VDC

SHEET

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HD MODELS

""'""'°"

MOOC!LNO::

ENmM:ER:

INTERIOR PANEL SHEET

BACE LLC ....

30 MAR 17

HDMOTORVOLTNit:

480V\60Hz\3 PHASE

120VAC 24VDC

af




HD MODELS

TELEMECANIC LIMIT SWITCH FULL BALE r-------------- r-------7

I DOOR SW ::...J NC= # 4A RED & # 5 ORANGE L- I I L/s#1 3" NO= # 1A WHITE & # 1 BLACK 11"

I NO= # 4B WHITE&BLACK & # 10 BLUE I TE65030 11f------ GREEN I L-----------------------� r-----------------------7

I BALE SIZE 95" I I L/S#2 7' NO# 3AWHITE-#11 BLACK � I I NC # 3A WHITE-#3 RED I TE65025 ·1lf------ GREENL-----------------------� r-----------------------7 GATE s1"

I ___J NC = # 3 RED ---# 7 ORANGE L- II L/S#3 3" NO = # 10 WHITE --- # 2 WHITE/BLACK 11" I I NO= # 5 BLACK--#4A BLUE I TE65025 11f------ GREEN L-----------------------� r-----------------------7 1UPSTOP 1� I I L/S#4 7' NC = # 1 WHITE--# 7 BLACK Lff.: II TE65025 11f------ GREEN I L _______________________ � r-----------------------7

I ANS I====.=====!

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I PRESSURE ____. L- I I SWITCH 4" COMM.#7 NO #3 1" II NC#2 I L ______________________ �

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7I #4B WHITE&BLACK

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I

I L/S#1 #10 BLUE g NO ::A

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: �OWHR>=tt0 #SBUCK :

1 L/S#3 #2 WHITE&BLACK #4A BLUE 1

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: #2WHITE - �

:

I L/S#5 � #10BLACK

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LS2

L/S4 L/S5

OIL SW RESET

P/S V L/S1


LIMIT SWITCH DIAGRAMS .... BACE LLC 30 MAR 17

MOTORVOLTNit:

480V\60Hz\3 PHASE HDCOfmU)t_VOt.TMlE:

120VAC 24VDC

SHEET

af




HD MODELS

BOM: (HD

ITEM#

1

2

3

4

5

6

7

6

7

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41 42

PART# QTY MFG DESC

CA90129 1 CARLO GAV A221 MOTOR CONTACTOR - CC40

CA90450 1 CARLO GAV A221 MOTOR CONTACTOR OVERLOAD - CGE40-2P

MC11750 1 MICRON 208V-460V-115V TRANSFORMER - B100MBT13RK

LF13500 1 LITTLEFUSE BLF-2 FUSE/250V

LF13520 2 LITTLEFUSE lA 600V MIDGET TD FUSE

ID14000 2 CARLO GAV A221 RELAY BASE - ID14000

AA12125 2 CARLO GAV A221 RELAY - AA12125

TE29990 4 HYDROLEC BLANK LEGEND PLATE-SQUARE-PB & LT

TE12325 2 SCHNEIDER PUSH BUTTON MOMENTARY - MULTI COLOR

TElOOOO 1 SCHNEIDER XB4-BA941 RESET 30-57MM RED PUSHBUTTON

TE30500 1 SCHNEIDER RED LEGEND FOR RESET PUSH BUTTON

TE83200 4 SCHNEIDER NORMALLY OPEN CONT ACTOR

TE83210 1 SCHNEIDER NORMALLY CLOSED CONT ACTOR

TE20000 7 SCHNEIDER SWITCH BASE

ME12110 2 ANIUEC LED MINI LAMP RED 110V

TE83400 1 SCHNEIDER KEY SWITCH - MAINTAINED 2 POS. SPRNG CNTR

TE13000 1 SCHNEIDER ESTOP MUSHROOM BUTTON MAINTAINED RED

TE30600 1 SCHNEIDER SQUARE ESTOP LEGEND PLATE

ME13715,16,18 26 ENSTO TERMINAL BLOCK

EL10125 1 EXM 14x12x6 ENCLOSURE WITH BACK PANEL

ME11511 4 HYDROLEC GROUND BLOCKS FOR 6-14 AWG. GROUND WIRE

TE65030 1 TELEMECANIQUE LIMIT SWITCH, (2NO & 2NC) WITH PLUNGER

TE65000 1 TELEMECANIQUE LIMIT SWITCH, BODY SW, NEMA 4

TE65020 1 TELEMECANIQUE LIMIT SWITCH, ROLLER PLUNGER HEAD

TE65025 3 TELEMECANIQUE LIMIT SWITCH (2NO & 2NC) WITH ARM l/S

TE65000 3 TELEMECANIQUE LIMIT SWITCH, BODY SW, NEMA 4

TE65010 3 TELEMECANIQUE LIMIT SWITCH, ROTARY HEAD l/S

TE65015 3 TELEMECANIQUE LIMIT SWITCH, VAR. ARM

LllOOOO 1 AQUILINE FOOTSWITCH, LINEMASTER, #491-S

WR16405 TBD CAROL SUPER VU-TRON 16/4 COIL CORD, 36" SO 600V

EFllOOO TBD HEYCO 3/4" SEALTITE - LIQUID TIGHT CONDUIT

BE12500 TBD HEYCO 3/4" SEALTITE STRAIGHT THRU ELBOW FITTING

EF10500 TBD HEYCO 1/2" SEAL TITE - LIQUID TIGHT CONDUIT

BE14000 TBD HEYCO 1/2" SEALTITE STRAIGHT THRU ELBOW FITTING

WR18390 TBD CAROL SUPER VU-TRON 16 AWG. 600V 3/C LIMIT SW SOOW CABLE

WR18550 TBD CAROL SUPER VU-TRON 18 AWG. 600V 7 /C LIMIT SW SOOW CABLE

WR10500 TBD THERM-0-LINK 14 AWG. RED, PANEL WIRE

WR11500 TBD THERM-0-LINK 16 AWG. BLUE, PANEL WIRE

WR40080 TBD THERM-0-LINK 16 AWG. YELLOW, PANEL WIRE

WR40055 TBD THERM-0-LINK 16 AWG. BLUE/WHITE, PANEL WIRE

WR10070 TBD THERM-0-LINK 12 AWG. GREEN, PANEL WIRE

WR13000 TBD THERM-0-LINK 16 AWG. GREEN, PANEL WIRE

WR10575 TBD THERM-0-LINK 14 AWG. WHITE, PANEL WIRE

WR11000 TBD THERM-0-LINK 14 AWG. BLACK, PANEL WIRE

BILL OF MATERIALS ""'""'°" ....

BACE LLC 30 MAR 17 MOOC!LNO::

HDMOTORVOLTNit:

480V\60Hz\3 PHASE

ENmM:ER:

120VAC 24VDC

af


HD MODELS




FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE.


NC 28206 PHONE: (704)394-2230

FAX: (704)394-2210 www.bacecorp.comMODEL NO:

CUSTOMER: DRAWN BY:

CHECKED BY:

REVISED BY:

DATE:

UNITS:

SHEET:

SCALE:

OFXHD

30 NOV 150.13

ASSEMBLY VIEW

INCHES

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42A

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D

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15.2515.0014.00

16.00

38.03

2.00

24.50

1.63

40.21

9.13

23.00

20.38

2.00 5.13

XHD MODELS

PARTS LISTDESCRIPTIONPART NUMBERQTYITEM

TUBE NUT/4BR1050041NUT/10 BR1200032SLEEVE/4BR1300043SLEEVE/10BR1450034ADAPTER/4-4BR16000 25ELBOW/4-4BR24000 26ELBOW/10-8/D-TBR2750117NIPPLE/4-4BR3600018ELBOW/4-4BR4150019TEE/4-4-4 BR45500110CONNECTOR/4-4 BR48500 211CONNECTOR/12-12BR52500112CONNECTOR/16-16BR58000 113PLUG/4 BR59000414PLUG/12BR61500 215ELBOW/10-10/FORGEDBR67500216ELBOW/12-10BR68575 117ELBOW/10-8BR71470 118ELBOW/12-12BR71500 119PUMP/3.7GPMBS21150 120GASKETCG10500 121GASKETCG11250122TANK/40 GALHM65042123SERVICE PLATEHP10100 124PIPE/1"X24"HP24231 125BREATHERLH11000126STRAINER/(3/4)"LH50000127SWITCH/FOOTLI10000 128CHECK VALVEMD10050 129PRESSURE SWME12276130OIL LEVEL SWME12870131TERMINALME13730 132MOTOR/10HP/3PHMG10100-2 133OIL LVL GAGEMH11880134U CHANNEL GASKETMP33050135VALVE/FLOW CONTROLNA13000 136VALVE/G06/C7YNA44560237PUMP/14.5 GPMNA60502 138BLOCK/UNLOADINGNK12820139SUBPLATENK13000 140CORKNONE141PRESSURE GAUGEPD11200142CHECK VALVE/0.5"ST10600 143VALVE/RELIEFSU10000144SWITCH/LIMIT/ARMTE65025 345STRIANER/1"UC21000146COUPLING/STEEL/0.5"US44505 147COUPLING/(3/4)" US45005148COUPLING/1.5"US46505 149PLUG/0.5"US57500150PLUG/1.5"US59500151ELBOW/1"US68500 152VALVE/UNLOADYU10500 153




FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE.

MODEL NO:

CUSTOMER: DRAWN BY:

CHECKED BY:

REVISED BY:

DATE:

UNITS:

SHEET:

SCALE:

OFXHD

30 NOV 150.19

EXPLODED VIEW

INCHES

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42A

B

CDEF

GH

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KL

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37

45

42

21

40

6

14

1

11

3

16

12

1

36

20

45

50

3

37

47

34

28 1927

25

45

14

26 15

44

1146

33

15

52

51

3117 48 5

49

4

24 10 30

53

8

2

42

5

9

13

7

22

41

39 14

32

43

35

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NC 28206 PHONE: (704)394-2230


XHD MODELS








MODEL NO:

CUSTOMER: DRAWN BY:

CHECKED BY:

REVISED BY:

DATE:

UNITS:

SHEET:

SCALE:

OFXHD

18 AUG 16

N.A.

HYDRAULIC SCHEMATIC

N.A.

1 2 3 4 56

7 8 910

11 12 1314 15 16 17 18 19 20 21 22 23 24 25 26

27 28 29

30

31 32 33 3435

3637

38 39 40 41 42

A

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I

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F

E

D

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B

A

W

=

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0.5" / SCALE


NC 28206 PHONE: (704)394-2230


XHD MODELS

100

101

102

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106

107

108

109

110

111

112

113

114

115

116

117

118

119

CUSTOMER SUPPLIED DISCONNECT AND CUSTOMER SUPPLIED POWER

480V - 3 PHASE - 60 Hz

1-t3 ___ F ____ t17LEGEND

I I FUSED DISCONNECT WITH INTERLOCK


CABINET 120V (·) WIRING


TERMINAL TB1

I I I 1011 1 0 13 I I I I I I I I I

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MODEL NO:

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BACE LLC 1 JUN 16

XHDMOTOllYOt.TAGt:

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2

2 00

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SHEET

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2 00

2 01

2 0 2

2 03

2 04

2 05

2 06

2 07

2 08

2 09

2 10

2 11

2 1 2

2 13

2 14

2 15

2 16

2 17

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1 1

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LEGEND

□ !ll I.ill iio II

WIRENO






CABINET SAFETY OROJIT WIRING


CABINET UNKNOWN WIRING

COMMON TERMINAL

TERMINAL TB1

TERMINAL TB2

TERMINAL TB3

TERMINAL TB4

WIRE SOURCE & DESTINATION AAAOW

JUMPER

ELECTRICAL SCHEMATIC SHEET


DESCRIPTION:

BACE LLCMOOEl.HO:

fHCmlEa:

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1 JUN 16 HOTORVOI.TMilf:

XHD 480V\60Hz\3 PHASE

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11

11

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11

11

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______________________________________________________________ J

0

THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.

MO<M!LNO:

ENmNl:ER:

0

FRONT PANEL

1 JUN 16

XHDMOTORVOLTAGI!:

480V\60Hz\3 PHASE

120VAC 24VDC

SHEET

of



BACE LLC

XHD MODELS

MO<M!LNO:

ENmNl:ER:


BACE LLC.....

1 JUN 16

XHDMOTORVOLTAGI!:

480V\60Hz\3 PHASE

CONllU)I.VOI.TMIE:

120VAC 24VDC

of




XHD MODELS

TELEMECANIQUE L/S FULL BALE

r--------------w-------7r-----------------7

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0 - - -#7 ORANGE - Jr----------------------7,-----------------7

I UP STOP ::...J 10s"

L- I I �0 I I L/s#4 NC = # 1 WHITE •• # 7 BLACK j 3" 10" I L/S#4 ° 0 # 1 WHITE I ITE65020 ,if--GREEN I L _ _ _ _ _ _ _ _ _

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_ #7 BLACK _ J �A

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3" NO= # 10 BLACK ••• #2 WHITE 13" j L j FOOT SW ,1f----GREEN - - - - - - - - - - - - - - - - -

L ______________________ _J r----------------------7

I VALVE 12" I I 4 COND

::...JcoM # s WHITE --- # s BLACK --- # SA RED L.- Ir 1r

I 1 1f----I

L ______________________ _J r----------------------7

I PRESSURE ::...J L-I

I SWITCH 4" COMM.#7 NO #3 1" I I NC#2 I L ______________________ _J

US2

OIL

P/S V L/S1 US3

RESET

CONTROL BOX 14x12


MO<M!LNO:

ENmNl:ER:

LIMIT SWITCH DIAGRAMS SHEET

BACE LLC.....

31 MAY 16

XHDMOTORVOLTAGI!:

480V\60Hz\3 PHASE

CONllU)I.VOI.TMIE:

120VAC 24VDC

of




XHD MODELS

ITEM # PAR #T QTY MFG DESC1 CA90129 1 CARLO GAVAZZI MOTOR CONTACTOR

2 CA90450 1 CARLO GAVAZZI MOTOR CONTACTOR OVERLOAD

3 MC11750 1 MICRON 208V‐460V‐115V TRANSFORMER

4 LF13500 1 LITTLEFUSE BLF‐2 FUSE/250V

5 ID14000 3 CARLO GAVAZZI RELAY BASE

6 AA12125 3 CARLO GAVAZZI RELAY

7 TE29990 5 HYDROLEC BLANK LEGEND PLATE‐SQUARE‐PB & LT

8 TE12000 1 SCHNEIDER PUSH BUTTON MOMENTARY ‐ GREEN

9 TE12000 1 SCHNEIDER PUSH BUTTON MOMENTARY ‐ YELLOW

10 TE83200 4 SCHNEIDER NORMALLY OPEN CONTACTOR

11 TE83210 1 SCHNEIDER NORMALLY CLOSED CONTACTOR

12 TE20000 5 SCHNEIDER SWITCH BASE

13 ME12110 2 HONT LED MINI LAMP RED 110V

14 TE83400 1 SCHNEIDER KEY SWITCH ‐ MAINTAINED 2 POS. SPRNG CNTR

15 TE13000 1 SCHNEIDER ESTOP MUSHROOM BUTTON MAINTAINED RED

16 TE30600 1 SCHNEIDER LEGEND ESTOP

17 TE10000 1 SCHNEIDER PUSH BUTTON RESET ‐ RED

18 TE30500 1 SCHNEIDER LEGEND RESET PUSH BUTTON

19 ME11511 4 HYDROLEC GROUND BLOCKS FOR 6‐14 AWG. GROUND WIRE

20 ME13715 16 ENSTO TERMINAL BLOCK

21 EL8050 1 EXM 5X9X4_NEMA 4X REMOTE

22 EL10125 1 EXM 14X12X6 ENCLOSURE WITH BACK PANEL

23 TE65030 1 TELEMECANIQUE LIMIT SWITCH, (2NO & 2NC) WITH PLUNGER

24 TE65020 3 TELEMECANIQUE LIMIT SWITCH, WITH ROLLER PLUNGER HEAD

25 TE65000 3 TELEMECANIQUE LIMIT SWITCH, BODY SW, NEMA 4

26 TE65010 3 TELEMECANIQUE LIMIT SWITCH, ROTARY HEAD L/S

27 TE65015 3 TELEMECANIQUE LIMIT SWITCH, VAR. ARM

28 LI10000 1 AQUILINE FOOTSWITCH, LINEMASTER

29 TBD 1 HEYCO 3/4" LIQUID TIGHT CONDUIT

30 TBD 1 HEYCO 3/4" SNAP‐IN FITTING

31 TBD 15' HEYCO 1/2" LIQUID TIGHT CONDUIT

32 TBD TBD HEYCO 1/2" SNAP‐IN FITTING

33 WR18390 TBD CAROL SUPER VU‐TRON 16 AWG. 600V 3/C LIMIT SW SOOW CABLE

34 WR18550 TBD CAROL SUPER VU‐TRON 18 AWG. 600V 7/C LIMIT SW SOOW CABLE

35 WR16405 24' CAROL SUPER VU‐TRON 16/4, VW‐1, 600V, FOOT SW, COIL CABLE, SOOW

36 TBD TBD THERM‐O‐LINK 16 AWG. BLUE, 24V PANEL WIRE

37 TBD TBD THERM‐O‐LINK 16 AWG. YELLOW, 24V PANEL WIRE

38 TBD TBD THERM‐O‐LINK 16 AWG. BLUE/WHITE, 24V PANEL WIRE




XHD

XHD MODELS

SECTION A-A

SCALE .16:1

A

A

1

1

2

2

3

3

4

4

A A

B B

C C

D D

15.00

3

5

.

5

5

3

3

.

6

3

1.94

29.75

31.38

44.48

VMAXX MODELS

BACE LLC.VMAXXDate: 25 Jan 2015

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

TUBE NUT 318-4BR1050041

318-10 NUTBR1200032

SLEEVE 319-4BR1300043

319-10 SLEEVEBR1450034

2404-4-4 ADAPTER, STBR16000 15

2501-4-4 ELBOWBR24000 26

TAPPED 2501-10-8 ELBOWBR27500 17

5404-4-4 NIPPLEBR3600018

5504-4-4 ELBOWBR4150019

5605-4-4-4 TEEBR45500110

6400-4-4 CONNECTORBR48500 311

6400-12-12 CONNECTORBR52500112

6405-16-16 CONNECTORBR58000 113

6408-4 PLUGBR59000414

6408-12 PLUGBR61500 215

6801-10-10 ELBOW (FORGED)BR67500216

ELBOW 6801-12-10BR68575 117

6806-10-8 ELBOW SAE 10 NPBR71470 118

6806-12-12 ELBOWBR71500 119

HYDROLEC 032 PUMP 5.2 GPMBS22000120

GASKET DO2CG10500 121

GASKET, CORK 5x5x1/8 4 holesCG11250122

CARTRIDGE VALVE FOR SU44250 CB17A3CHLGC21500 123

CARTRIDGE VALVE FOR SU44250

CC17A3050N

GC21600124

34X15X31 SUB. 55GAL TANKHM65046125

1/4X16" 4000PSI JIC BOTH ENDHOSE 45 126

3/4X24 JIC SWIVEL HOSE 5000PSIHOSE 12127

PEC-8-3/4-100 STRAINERLH50000128

CV10-20-5 CHECK VALVEMD10050 129

CD174-1000-3000PSI/NASONME12276130

OIL LEVEL SW GEMSME14250131

ENSTO-KB612.12 TERMINALME13730 132

5IN OIL LVL GAGE SG-5-T-GMH11880133

U CHANNEL GASKETMP33050134

OCY-G01-W-Y-E20 VALVENA13000 135

DSS-G06-C7Y-ER-C115-E12 VLVNNA44500236

14.5GPM REV PUMP/5-8S/BHA2-27-E722-BS25120137

NK12820138

NKK D06 SUBPLATENK13000 139

CFIP-280A GAUGE 4000PSIPD11200140

1/2 CHECK VALVE 65PST10600 141

RPEC-FAN RELIEF VALVESU10000142

REGEN BLOCK W.ORING-NOVALVE#948901SU44250143

SE-1457 STRIANER 1"UC21000144

HALF COUPLING 1/2 STEELUS44505 145

HALF COUPLING 1.5 STEELUS46505 146

1/2 PLUGUS57500147

1 1-2 PLUGUS59500148

1" ELBOW, FEMALEUS68500 149

10HP 3PH SUB DUALFACEWG14050150

UNLOAD V. UG-03-2-4 FLOW UPTO 16GPMYU10500 151

1

1

2

2

3

3

4

4

A A

B B

C C

D D

BACE LLC.VMAXXDate: 25 Jan 2015

5020 16 4 244 1437 1851

41

4

2

38

16

7

11

29

22

2

4

31

149

32

6

3

34

26

10

9

8

5

1 3 61 30

17

27

45

47

13 11

12

14

1328 1946 48

15 1540 143

42

36 35

24

23 36

43

21

11

33

39

14

Click on for motor wiring instructions

Click on for relief valve adjustment instructionsClick on for valve replacement instructionsClick on for pressure switch adjustment

VMAXX MODELS

https://www.youtube.com/watch?v=Ll7f5FB3drQ


https://www.youtube.com/watch?v=3GcxmNRcRRQ

https://www.youtube.com/watch?v=SKNjK7QYj80





MODEL NO:

CUSTOMER:

DRAWN BY:

CHECKED BY:

REVISED BY:

DATE:

UNITS:

SHEET:

SCALE:

OFVMAXX

18 AUG 16

N.A.

HYDRAULIC SCHEMATIC

N.A.

1 2 3 4 56

7 8 910

11 12 1314 15 16 17 18 19 20 21 22 23 24 25 26

27 28 29

30

31 32 33 3435

3637

38 39 40 41 42

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

U

V

W

X

Y

Z

AA

BB

CC

987654321

FF

EE

DD

CC

BB

AA

Z

Y

X

V

U

T

S

R

Q

P

O

N

M

L

K

J

I

H

G

F

E

D

C

B

A

W

=

0.5"

0.5" / SCALE



VMAXX MODELS

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

CUSTOMER SUPPLIED DISCONNECT AND CUSTOMER SUPPLIED POWER

480V - 3 PHASE - 60 Hz

1-t;----�----�7I I FUSED DISCONNECT WITH INTERLOCK I I I 1012 1013 I I I I I I I I I L_ _J

1021

OVERLOAD REPLACMENT CHART LEGEND HP 208 230 460 575

l0HP 32A 28A 14A llA ORCUTT BREAKER CHART

208V /60Hz/3PH/60A ORCUIT BREAKER 230V /60Hz/3PH/60A ORCUIT BREAKER 460V /60Hz/3PH/25A CIRCUIT BREAKER 575V /60Hz/3PH/20A ORCUIT BREAKER

MOTO�cc�'IJACTOR 0��6AD

W1RENO

,-----------7 ,----------7


CABINET 120V (·) WIRING


TERMINAL TB1


1022 I L1 T1 I I L1 T1 '------.-------..Ll-0----1,i-o-+----+o--i, ,-o--(}-..L--�

1023 I I I I I I I I I I I L2 i T2 I I L2 ! T2

'---------f----------1--{,-----l,� ,-0--{,---1---� 10HP/3 PHASE

4

1 I I I I I I

L3 I T3 I I L3 1 T3 '-------------4----E-------l--{l>-----l l l-O--J---------' r<>--Cf-+--J

FU1061

FU108

I I I I L-----------� L __________ �

K&NM/cH KS108 ....:::,_ FFl----1�

3'"° o-.1-.--

4--r11--_J

4

00 4

E-STOP ES110

11 I 12 I I I I

21 22


POWER DISTRIBUTION """"""'� C>Aff:

BACE LLC 31 MAY 16 MODEL NO:

VMAXXMOTOflvot.TAGr:

480V\60Hz\3 PHASE

UIGlNHR: CONTIU>LYOLTAGE:

120VAC 24VDC

8

8

2 00 8

SHEET

"



VMAXX MODELS

2 00

2 01

2 02

2 03

2 04

2 05

2 06

2 07

2 08

2 09

2 10

2 11

2 12

2 13

2 14

2 15

2 16

2 17

2 18

2 19

4A 1

119

4A R3-202 5

13 14

L/S 3

R2-202 5A 11 12

DOWN PB2 02

13 14

1A R3-2021 11 12

4 BJ

Ps!o3 UP STOP --'- L/S 2 03-4 Rl

TRIPPED LT2 01

X�X2(§

UP SOL SOL2 03

8

1 119

L/S 2 03 .,__ _ ____,, 0---------+---------<l-=,l,-_------f--------J 1------Hl--------(,-JirO-------➔

I NO NC 13

4A R3-204

10

14

48 M

I I L _______ _ ----7

I I

I PB2 05

Rl 6A DN SOL SOL2 04

RC205 7 -----0 0--------------------( Rl!----------,

NO

LS 2 06-5 Rl

NO

c___L..:.

/-S,._

2_07,o---- 3 __ -ffi-2-1'--------'R1--.2

f-----+-------L-/

--0

S 2�

0:rc7

<----3

_____ --m3

NOHC

3000PSI P/S 2 08 NO

R2

DOOR SW PROX DS 2 11

NCHO

LEGEND





0 COMMON TERMINAL

1§1 TERMINAL TBL

him\ WIRE SOURCE & DESTINATION � AAAOW WIREN0


3A

DESCRIPTION:

"'°"""

ltN<rnlmt:

NCHO

R4

FULL R4 11 LT210

/

/ '

R2

LOAD SENSO R 13

R4 NOHC

12

R3

RELAY LOGIC ''""

BACE LLC 31 MAY 16

VMAXXMOTORVOLTAIZ:

480V\60Hz\3 PHASE

120VAC 24VDC

8

SHEET

of



VMAXX MODELS

0 0 ,--��--------------7

( I 460 VOLTS 1--,\: 1-------------------------------------------- ---------,

11

I KS113 I I PB203 I OFF ON UP

8

□·m

I PB202 I 8

DOWN

I

I

I

I

______________________________________________________ J

11

11

11

11

11

11

I

I

I

I

I

I

I

I

' I

______________________________________________________________ J

014x12x6 NEMA 4-12

EXM ENCLOSURE


""'""'°"

MOOC!LNO::

ENmM:ER:

0

FRONT MAIN PANEL ....

BACE LLC 31 MAY 16 MOTORVOLTNit:

VMAXX 480V\60Hz\3 PHASE

COfmU)t_VOt.TMlE:

120VAC 24VDC

SHEET

af



VMAXX MODELS


""'""'°"

MOOC!LNO::

ENmM:ER:


BACE LLC ....

31 MAY 16 MOTORVOLTNit:


COfmU)t_VOt.TMlE:

120VAC 24VDC

af



VMAXX MODELS

TE LIMIT SWITCH &PROX SW/LOAD SENSOR FULL BALE

r--------------w-------7

I DOOR SW ___. L- II L/s#1 3

,. NO #4A WHITE 10" #12BLACK I

I TE82100 · 1 lf-- GREEN I L----------------------�

r----------------------7

I GATE 97" IL/s#3 ___J NC = # 3 RED ••• # 7 ORANGE L-

I 3" NO= # 10 WHITE --- # 2 WHITE/BLACK 11" I I NO = # 5 BLACK --- # 4A BLUE 1 TE65020 ,if-- GREEN L----------------------� r----------------------7

I UP STOP 116" I I L/S#4 � NC = # 1 WHITE -- # 7 BLACK L:;f.. I I TE65020 ,if-- GREEN I L----------------------� r----------------------7

I ANSI ====' 15" c==

== II L/S#5 ___. I I 3" NO= # 10 BLACK --- # 2 WHITE 13" I FOOT SW ,if-- GREEN L----------------------�r----------------------7

I VALVE 96" I I 4 COND ___.COM # 8 WHITE --- # 6 BLACK --- # 6A RED L..- I r 1r I 11f-- I L----------------------�r----------------------7

I PRESSURE=========== I I SWITCH 7- COM. #2 lf. I I N0#3A IL _____________________ _J


MO<M!LNO:

ENmNl:ER:

,-----------------7

I L/S#1 fr I I #4A WHITE #12 BLACK I I XS7-C40MP230H7 N�C I L-----------------�

,-----------------7 I #10WHIT

=tl;#5 BLACK I

I L/S#3 #2 WHITE&BLACK NO #4A BLUE I

I 0Nc #3RED I L

O #7 ORANGE J

,-----------------7 I o oo I I L/S#4 °

0 #1 WHITE I ONC

L _________ o __ #7BLACK _J

,-----------------7

I #2WHITE - � I I L/S#5 � #10BLACK I L _________________ J

US4

OIL

P/S V L/S1 L/S3

CONTROL BOX 14x12

RESET (2014)

LIMIT SWITCH DIAGRAMS SHEET

BACE LLC .....

31 MAY 16

VMAXXMOTORVOLTAGI!:

480V\60Hz\3 PHASE

CONllU)I.VOI.TMIE:

120VAC 24VDC



VMAXX MODELS

BOM: (VMAXXITEM#

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

PART# QTY MFG

CA90129 1 CARLO GAV A2ZI

CA90450 1 CARLO GAV A2ZI

MC11750 1 MICRON


ID14000 4 CARLO GAV A2ZI

AA12125 4 CARLO GAVA2ZI

TE29990 5 HYDROLEC

TE12000 1 SCHNEIDER

TE12000 1 SCHNEIDER

TE83200 4 SCHNEIDER

TE83210 1 SCHNEIDER

TE20000 5 SCHNEIDER

ME12110 2 HONT

TE83400 1 SCHNEIDER

TE13000 1 SCHNEIDER

TE30600 1 SCHNEIDER

TElOOOO 1 SCHNEIDER

TE30500 1 SCHNEIDER

ME11511 4 HYDROLEC

ME13715 16 ENSTO

EL8050 1 EXM

EL10125 1 EXM






LllOOOO 1 AQUILINE

TBD 1 HEYCO

TBD 1 HEYCO

TBD 15' HEYCO

TBD TBD HEYCO



WR16405 24' CAROL SUPER VU-TRON

TBD TBD THERM-0-LINK




DESC

MOTOR CONTACTOR

MOTOR CONTACTOR OVERLOAD

208V-460V-115V TRANSFORMER

BLF-2 FUSE/250V

RELAY BASE

RELAY

BLANK LEGEND PLATE-SQUARE-PB & LT

PUSH BUTTON MOMENTARY - GREEN

PUSH BUTTON MOMENTARY - YELLOW

NORMALLY OPEN CONTACTOR

NORMALLY CLOSED CONTACTOR

SWITCH BASE

LED MINI LAMP RED 110V

KEY SWITCH - MAINTAINED 2 POS. SPRNG CNTR

ESTOP MUSHROOM BUTTON MAINTAINED RED

LEGEND ESTOP

PUSH BUTTON RESET - RED

LEGEND RESET PUSH BUTTON

GROUND BLOCKS FOR 6-14 AWG. GROUND WIRE

TERMINAL BLOCK

5X9X4_NEMA 4X REMOTE

14X12X6 ENCLOSURE WITH BACK PANEL

LIMIT SWITCH, (2NO & 2NC) WITH PLUNGER

LIMIT SWITCH, WITH ROLLER PLUNGER HEAD


LIMIT SWITCH, ROTARY HEAD L/5

LIMIT SWITCH, VAR. ARM

FOOTSWITCH, LINEMASTER

3/4" LIQUID TIGHT CONDUIT

3/4" SNAP-IN FITTING

1/2" LIQUID TIGHT CONDUIT

1/2" SNAP-IN FITTING

16 AWG. 600V 3/C LIMIT SW SOOW CABLE

18 AWG. 600V 7 /C LIMIT SW SOOW CABLE

16/4, VW-1, 600V, FOOT SW, COIL CABLE, SOOW

16 AWG. BLUE, 24V PANEL WIRE

16 AWG. YELLOW, 24V PANEL WIRE

16 AWG. BLUE/WHITE, 24V PANEL WIRE

BILL OF MATERIALS .....

BACE LLC 31 MAY 16 MO<M!LNO: MOTORVOLTAGI!:


ENmNl:ER: CONllU)I.VOI.TMIE:

120VAC 24VDC

SHEET

of



VMAXX MODELS

Documents

10” - BACE