10149 Shef arch broch metric:127156 - GAT Brochure.pdf · Enhanced UV Protection Polished 2 sides Custom lengths available General Glazing MAKROLON® Polycarbonate Sign Products Offer

MAKROLON®

P O L Y C A R B O N A T E S H E E T

…A Family of Products forYour Toughest ArchitecturalGlazing Applications

10149 Shef arch broch_metric:127156 2/16/09 4:28 PM Page 1

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IntroductionAbout Sheffield Plastics . . . . . . . . . . . . . . . . . . . . . . . . . . 2

ComparisonsWhy Polycarbonate? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product OverviewThe MAKROLON® Family . . . . . . . . . . . . . . . . . . . . . . . . . 4

MAKROLON® GPGeneral Purpose Glazing Polycarbonate Sheet. . . . . . . . 5

MAKROLON® SL/AR . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

MAKROLON® SLSunLife Polycarbonate Sheet . . . . . . . . . . . . . . . . . . . . 7

MAKROLON® ARAbrasion Resistant Polycarbonate Sheet . . . . . . . . . 8-9

Sheffield PlasticsSheffield Plastics was founded in 1949 as a producer of high quality plastics products. Today, with over fifty yearsof experience in the industry, Sheffield has grown tobecome a recognized leader in high performance plastics,supplying materials for architectural, industrial, commercial,and aerospace applications.

Together with its European affiliate, Sheffield Plastics is a global leader in producing polycarbonate sheet in theworld. Wherever high performance glazing materials arerequired, Sheffield has the technology to fit the application.

None Tougher

Sheffield Plastics polycarbonate sheet is produced underrigid quality control specifications, meeting ISO certificationguidelines for both plants and processes. Polycarbonate

resins supplied by Bayer, combined with the latest in production technology, assure that the physical properties of MAKROLON® polycarbonate sheet will meet or exceed the performance characteristics of any directly competitive product on the market today.

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MAKROLON® 15Polycarbonate Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

MAKROLON® HYGARDPolycarbonate Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17

Technical DataPhysical Properties, Code Ratings. . . . . . . . . . . . . . . . . . 18

Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

InstallationGuidelines and Procedures. . . . . . . . . . . . . . . . . . . . . 20-21

SpecificationsGeneral Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23

Introduction

Contents

2


MAKROLON® Polycarbonate Sheet is Clearly the Right Choice

Cost EfficiencyThe unique combination of lightweight (half the weight of glass) and high strength inherent in MAKROLONpolycarbonate sheet allows designs that require lessstructural support. Since MAKROLON polycarbonatesheet can be cut and cold-formed on-site, you save time and money that would normally be dedicated to preinstallation techniques like oven bending.MAKROLON polycarbonate sheet is much more durablethan other material options. The cost of replacementbecomes a less immediate (and less costly) concern.

Energy EfficiencyMAKROLON polycarbonate sheet is a superior insulatingmaterial when compared to equivalent thicknesses of glass. Double-glazing and overglazing offer even moreenergy savings. Overglazing with a patterned grade ofMAKROLON polycarbonate sheet adds visual security and enhances the appearance of industrial and commercial sites.

Light and Energy TransmissionBy allowing the transmitance of up to 90 percent of solarenergy and 88 percent of visible light, clear MAKROLON polycarbonate sheet is an excellent glazing material for a wide range of applications where clarity is essential.MAKROLON polycarbonate sheet is also available in grayand bronze tints to help control heat gain, and provide avariety of privacy patterns for obscure glazing requirements.

How can you tell if polycarbonate is the right choice foryou? It’s simple! Only polycarbonate can offer the idealcombination of impact strength, cost effectiveness, andenergy efficiency. No glazing alternative can surpassMAKROLON® polycarbonate sheet for superior all-aroundperformance. It’s the right choice for almost anydemanding glazing application.

MAKROLON polycarbonate sheet is as clear as glassand hundreds of times stronger. It’s also many timesstronger than acrylic sheet–offering a margin of safetythat no other clear glazing material can beat. With itsinherent design flexibility, MAKROLON polycarbonatesheet can be cut or cold-formed on-site during installation,without the preforming and fabrication associated withglass or acrylic. It is lightweight and requires lessstructural support than all-glass systems, savingadditional time and labor costs. Its durability and energyefficiency add up to long term cost savings. Fromskylights and barrel vaults to educational and institutionalglazing, the question is not why, but where polycarbonate?

Built to Perform• Transportation Glazing • Institutional Glazing • Barrel Vaults • Skylights • Covered Walkways • Storefronts • Privacy Glazing • Factory Overglazing

Don’t let material limitations compromise your designcreativity. MAKROLON polycarbonate sheet is designedto perform in a wide range of applications and meets allstandard architectural specifications and codes.

Impact ProtectionUnsurpassed by any clear glazing product on themarket, MAKROLON polycarbonate sheet is hundreds oftimes stronger than plate glass and many times strongerthan acrylic. This tough, long lasting material offersattractive protection in areas subject to high traffic,vandalism or burglary. It even withstands natural forceslike severe wind, hail, and snow storms. In fact,MAKROLON polycarbonate sheet meets stringent statemandates for hurricane resistant glazing materials.

Design LatitudeMAKROLON polycarbonate sheet is extremely ductile.It can be cut on-site from flat sheet or cold-formed into curves that would be impossible to construct withlaminated glass or acrylic. Forget about costly factory preforming and fabrication. With MAKROLON polycarbonate sheet, you can create cost effective,distinctive structures that feature dramatic expanses ofcurved glazing.

3

.635 cm Tempered Glass .9 m-kg

over 61 m-kg

Impact Resistance (m-kg)Steel Dart 2.54 cm Diameter Tip

.635 cm Acrylic

.635 cm MAKROLON® Polycarbonate Sheet

2.1 m-kg

Light TransmittanceClear Sheet

90%80%

.238 cm

.318 cm

.476 cm

.635 cm

.238 cm

.318 cm

.476 cm

.635 cm

Solar Energy

Visible Light


MAKROLON®

Polycarbonate Glazing

Think of all the places where you wish you could have used glass or acrylic in your designs, but could not due to the environment, building location, or materiallimitations. Now think of the demanding applicationswhere glass and acrylic have been tried and failed;schools, psychiatric facilities, subways, bus shelters,etc. These sites are increasing because of violenceand vandalism. Add applications where other plasticsdidn’t rise to the challenge and your list of failuresgrows long. Now try MAKROLON polycarbonate sheetand turn failed designs into reality.

The family of MAKROLON polycarbonate sheet glazing products offers superior durability, unmatched design flexibility, and structural integrity that easily surpasses laminated glass and acrylic alternatives. Whenconsidering total life cycle costs, MAKROLON polycarbonate sheet comes in several grades to suityour every performance requirement: MAKROLON® GPpolycarbonate sheet for general glazing and industrialapplications; MAKROLON® SL polycarbonate sheet for increased UV protection; MAKROLON® AR polycarbonate sheet when abrasion resistance,weather resistant, impact strength, and graffiti removalare essential; and MAKROLON® HYGARD laminatesfor certified containment glazing and bullet resistantprotection.

MAKROLON® GP MAKROLON® AR MAKROLON® HYGARDMAKROLON® SL

Superior Impact Strength Enhanced UV Resistance Forced Entry Protection (UL 972) Enhanced Abrasion Resistance Thermoformable Cold-Formable Privacy Pattern Bullet Resistant (UL 752) Physical Attack Resistance

Product Features

( not available in all grades.)

The None TougherPolycarbonateGlazing Sheet

A Family of Products to Choose From

4


.159 cm

.238 cm

.318 cm

.476 cm

.635 cm

.953 cm

1.27 cm

Shading Coefficient.635 cm Thickness

MAKROLON Single Glazed – Clear 1.02MAKROLON Single Glazed – Gray .70MAKROLON Single Glazed – Bronze .70MAKROLON Double Glazed – Clear/Bronze .67Tempered Glass Double Glazed .90

Products Available Description Standard Sizes Standard Colors ApplicationsProduct/Grade

General PurposeMAKROLON® GP Polished Surfaces Gauges: .159 cm– 1.27 cm Clear Flat GlazingPolycarbonate Sheet L:244,305 W:122,152,183,244 Gray, Bronze Curved Glazing

Privacy PatternsMAKROLON® GP (Matte) Matte Surface 1 side Gauges: .159 cm– .635 cm Clear Privacy/Protective GlazingPolycarbonate Sheet Polished 1 side L:9244 W:122 Tints available Industrial Overglazing

MAKROLON® GP (Pebble) Textured both sides Gauges: .318 cm– .635 cm Clear PartitionsPolycarbonate Sheet L:244 W:122 Tints available Light Diffusers

Clearly The Right ChoiceMAKROLON® GP General Purpose GlazingPolycarbonate Sheet

For general purpose applications that require superiorimpact protection without additional abrasion and UVresistance, MAKROLON GP polycarbonate sheet iseverything you need. Available in clear, colors and privacy patterns, MAKROLON GP polycarbonate sheetis a high performance, all purpose glazing material thatis both durable and cost effective. This performance isbacked by a comprehensive warranty against breakage.

MAKROLON®

polycarbonate sheet is available in a wide variety of thicknesses,colors, sizes, and patterns.

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MAKROLON® SLMAKROLON® AREnhanced weatherabilityfor the most demandingoutdoor environments

6


MAKROLON® SL SunLifePolycarbonate Sheet

Prolonged exposure to the sun can weather even the most durable of surfaces. In the past, acrylic was often chosen for plastic glazing applications because of its inherent resistance to yellowing over time. But compared to polycarbonate, the relative brittleness of acrylic madeits impact strength insufficient for demanding, vandalresistant applications. To meet this need, SheffieldPlastics developed MAKROLON SL polycarbonate sheet.It offers the best of both worlds–the impact protection ofMAKROLON polycarbonate sheet and the UV resistanceof acrylic. Utilizing advanced formulations combined withstate-of-the-art extrusion technology, Sheffield Plasticshas created a tough, consistent quality product that willexhibit superior performance for years to come.

Performance WarrantyThe performance of MAKROLON SL polycarbonate sheet has been well documented through years of laboratory and field testing. In side-by-sidecomparative testing under severe conditions,MAKROLON SL polycarbonate sheet consistentlyoutperformed competitive materials utilizing oldertechnology. Materials were also tested in forms andbends well beyond recommended guidelines, provingthat the integrity of SL, as well as its UV resistance, will not change if the sheet is bent or cold-formed. So conclusive was this testing that Sheffield offers alimited warranty against excessive yellowing, loss oflight transmission, and breakage.

Product Available Description Standard Sizes Standard Colors ApplicationsProduct/Grade

MAKROLON® SL Enhanced Gauges .318 cm–1.27 cm Clear Skylights, Barrel Vaults,Polycarbonate Sheet UV Protection 1 side, L:244-305 W:122,152,183,244 Gray, Bronze Covered WalkwaysEnhanced UV Protection Polished 2 sides Custom lengths available General Glazing

MAKROLON® Polycarbonate Sign Products Offer Outstanding Resistance to Sunlight

1/8˝ Clear MAKROLON® SL

1/8˝ Clear MAKROLON® SLStan

dard Polyc

arbonate

7

Clearly The Right Choice


Superior Clarity, Superior Abrasion Resistance

MAKROLON® AR Abrasion ResistantPolycarbonate Sheet

MAKROLON AR polycarbonate sheet offers the dual protection you need to ensure long service life indemanding glazing applications. It offers the high impactstrength of standard MAKROLON® GP polycarbonatesheet, coupled with enhanced weatherability and superiorabrasion resistance. MAKROLON AR polycarbonate sheetfeatures a unique clear hard coat finish that resists alltypes of abuse, from physical attack to chemicals andspray paint. General purpose polycarbonate can’t be beatfor impact strength. That’s why it is so widely used in hightraffic areas such as street level windows, bus shelters,and security glazing. Add an abrasion and UV resistantsurface and the result is MAKROLON AR polycarbonatesheet, a polycarbonate glazing material that providessuperior clarity* when subjected to repeated contact,cyclical cleaning, and even vandalism.

Standing Up to the ChallengeMAKROLON AR polycarbonate sheet is manufactured to the most demanding specifications in conformance to Sheffield’s strict ISO 9001 certified Quality Systemrequirements. Designed for superior performance andlong life in high traffic, flat glazing applications, it isavailable in a wide range of gauges, tints, and sheet

sizes. MAKROLON AR polycarbonate sheet offers all thestrength, durability, and clarity inherent to the MAKROLONbrand with the added dimension of a leading technologyhard coat for improved surface hardness, ultravioletresistance, and chemical protection. MAKROLON ARpolycarbonate sheet comes with a limited warrantyagainst breakage, coating delamination, yellowing, hazing,and loss of light transmission.

Enhanced WeatherabilityIn addition to superior abrasion resistance, MAKROLONAR polycarbonate sheet offers unsurpassed weather-ability–comparable to that of our MAKROLON® SLpolycarbonate sheet product when subjected toprolonged periods of UV exposure.

Chemical ResistanceMAKROLON AR polycarbonate sheet features improvedchemical resistance to a variety of cleaners, solvents,and other corrosive elements that can attack standardpolycarbonate sheet. Care should be taken to installMAKROLON AR polycarbonate sheet in a sealed frameto protect uncoated saw-cut edges from chemical attack.

8 *MAKROLON AR Sheet demonstrated 67% less haze than the comparable competitive brand.


Product Available Description Standard Sizes Standard Colors ApplicationsProduct/Grade

MAKROLON® AR Polished Surfaces Gauges .318 cm–1.27 cm Clear Flat Architectural &Polycarbonate Sheet Hard-Coat 2 Sides L:183,198, 244 W:38,122,152,183 Gray, Bronze Transportation Glazing,Abrasion & UV Resistant Sheet Security Applications

.635 cm Tempered Glass

Cleaning and MaintenanceUnder normal conditions, MAKROLON® AR polycarbonate sheet should be washed on a regularbasis with a mild solution of soap and warm water,using a soft cloth or sponge. To prevent water spots,thoroughly dry MAKROLON polycarbonate sheet with a chamois or sponge. Do not use abrasive cleaners orsharp instruments such as razor blades or scrapers that may gouge the surface. For graffiti removal,organic solvents, such as butyl cellosolve, kerosene,VM & P naptha or mineral spirits, work very well.Methanol, denatured ethanol, and isopropyl alcohol arealso excellent cleansing agents. It is important to rinseoff the surface thoroughly after cleaning.

Chemical ResistanceMAKROLON® AR Polycarbonate Sheet Samples tested per ASTM D1308

Acetone >24hrs

Ethylene Dichloride >24hrs

Gasoline >24hrs

Hydrochloric Acid (10%) >24hrs

Methyl Alcohol >24hrs

Methylene Chloride >24hrs

Nitric Acid (100%) <24hrs

Sodium Hydroxide <24hrs

Sulfuric Acid (1%) >24hrs

Toluene >24hrs

Gray

BronzeClear

Taber AbrasionSamples tested per

ASTM D1044–100 cycles

High impact strength and nonstick, abrasionresistant surfaces are the key features ofMAKROLON® AR polycarbonate sheet.

9



MAKROLON® 15Clearly the best choice for glazing durability

10


A New Superior Polycarbonate Sheet Glazing Solution that Offers:

♦ Long-Term Weatherability

♦ Vastly Improved Glazing Durability

♦ Optical Clarity

♦ Vandalism Protection

♦ Substantially Superior Impact Resistance

♦ Significant Weight Reduction

♦ Enhanced Insulating Properties

MAKROLON® 15 Polycarbonate Sheet offers long-term weatherabilityand is backed by a 15 year performance warranty. This significantperformance enhancement is derived from MAKSHIELD™ innovativecoating technology. MAKROLON 15 Polycarbonate Sheet achievement in performance offers significant longevity in theapplication life cycle costs.

MAKSHIELD hard-coat surface approaches the hardness of glass andaddresses the issues previously associated with polycarbonate sheets*.

MAKSHIELD coating technology, combined with the impact strength of MAKROLON Polycarbonate Sheet, builds on Sheffield Plastics’ longhistory of “none tougher” polycarbonate products.

MAKROLON 15 Polycarbonate Sheet is clearly the right choice forglazing where there is potential for glass breakage. These applicationsinclude schools, public buildings, transportation centers, and in areas where high traffic and vandalism is prevalent.

*Note: Based on ASTM Taber Abrasion Test D1044-99, 100 cycles.

MAKROLON 15 Performance Warranty

Sheffield Plastics’ 15 Year Warranty Guarantees MAKROLON 15Polycarbonate Sheet for:

♦ Breakage Due to Manufacturing Defects

♦ Coating Failure

♦ Yellowing and Reduced Light Transmission Due to Hazing

UV Resistantand Energy

Efficient

MAKROLON® 15Polycarbonate SheetThe First Glazing Replacement Option with a 15 Year Performance Warranty

SubstantialImpact

Resistance

Long-TermWeatherability

VandalismProtection

11


Years

MAKROLON® 15

MAKROLON® ARUncoated Polycarbonate

Yello

wne

ss In

dex

14.0

12.0

10.0

8.0

6.0

4.0

2.0

0.00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Typical Physical Properties

Property Test Method Units ValuesPHYSICALSpecific Gravity ASTM D792 – 1.2Light Transmission ASTM D1003 % 86Taber Abrasion, 100 Cycles CS-10F Delta Haze ASTM D1044 % 2MECHANICALTensile Strength, Ultimate ASTM D638 torr 9,500Tensile Modulus ASTM D638 torr 340,000Flexural Strength ASTM D790 torr 13,500Izod Impact Strength, Notched @ .318 cm ASTM D256 m-kg/cm 16Izod Impact Strength, Unnotched @ .318 cm ASTM D256 m-kg/cm No BreakInstrumented Impact, @ .318 cm ASTM D3763 m-kg 48THERMALCoefficient of Thermal Expansion ASTM D696 cm/cm/°C 3.75 x 10-5

Heat Deflection Temperature, @ 13653 torr ASTM D648 °C 270Heat Deflection Temperature, @ 3413 torr ASTM D648 °C 280

MAKROLON® 15 Polycarbonate Sheet is Proven for Long-Term Performance

Regulatory Code Compliance and Certifications**

Weathering Behavior of MAKROLON® 15 in Vertical Orientation*

IBC 2606.4, Class CC1: International Building Code, Chapter 26, Plastics (Light Transmitting Plastics Specifications)

Florida Building Code 2004: Category: Shutters, Sub-category: Storm Panels and Category: Sky Lights, Sub-category: Skylight

CPSC 16 CFR 1201 Category I or Category II: Safety Standard for Architectural Glazing Materials

ANSI Z97.1-2004: American National Standard for Safety Glazing Materials Used in Buildings–Safety Performance Specifications and Methods of Test

UL 972: Burglary Resistant Glazing Materials UL Listed Product

*Based upon Xenon WOM accelerated weathering for UV dose at mid-latitude location.

**Certain gauges of MAKROLON 15 comply with these standards.

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13

MAKROLON® HYGARDIdeal for security, forcedentry, and bullet resistantapplications


MAKROLON® HYGARD–Combines MAKROLON AR Technology with the Latest Security Glazing Techniques for High Level Security and Cost Effective Installation

Increasing violent crime, readily available weapons, andlarger glazed areas in modern detention center designshave created a need for higher performing securityglazing materials. Sheffield Plastics has developedMAKROLON HYGARD to meet this need. Consisting ofmultiple layers of polycarbonate or polycarbonate/acrylic with bonding interlayers, these “None Tougher”,yet lightweight materials, offer proven resistance tophysical and ballistic attack. Additionally, the relativelight weight of MAKROLON HYGARD laminates,combined with easy on-site fabrication, give you acompetitive edge on remodeling or retrofit projectswhere timely job completion is essential. Sheffieldoffers MAKROLON HYGARD laminates in six levels of protection ranging from containment rated sheet to UL Level 3 bullet resistant material capable ofwithstanding multiple rounds fired from superpoweredhandguns. All MAKROLON HYGARD laminatedproducts feature hard coated surfaces for exceptionalresistance to abrasion and UV degradation and arecovered by a limited warranty against coating failure,excessive yellowing, and structural delaminationcaused by manufacturing defects.

MAKROLON® ARAbrasion ResistantMAKROLON AR offers the dual protection of impactstrength and superior hard-coat. MAKROLON ARpolycarbonate coating is manufactured to demandingspecifications for long lasting performance when theglazing materials are exposed to graffiti, vandalism, andchemical attack. This “None Tougher” material canwithstand punishing abuse as it maintains superiorclarity and protection when subjected to repeatedcontact from cyclical cleaning and vandalism. Inaddition to being easy to clean, MAKROLON AR can also reduce replacement costs. Every sheet ofMAKROLON AR carries a limited warranty againstbreakage, coating delamination, yellowing, and hazing.

Chemical ResistanceMAKROLON AR SheetSamples tested per ASTM D1308

Acetone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . >24 hrs.Ethylene Dichloride . . . . . . . . . . . . . . . . . . . . . . >24 hrs.Gasoline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . >24 hrs.Hydrochloric Acids (10%) . . . . . . . . . . . . . . . . . >24 hrs.Methyl Alcohol . . . . . . . . . . . . . . . . . . . . . . . . . >24 hrs.Nitric Acid (100%) . . . . . . . . . . . . . . . . . . . . . . . <24 hrs.Sodium Hydroxide . . . . . . . . . . . . . . . . . . . . . . <24 hrs.Sulfuric Acid (1%) . . . . . . . . . . . . . . . . . . . . . . . >24 hrs.

Based on tests dated 6/12/02, MAKROLON AR3/8 satisfied modified forced entry resistancerequirements of HPW-TP-0500-02, Level I

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Sheffield Plastics is a recognized market leader in theproduction of high performance thermoplastic sheetfor over half a century. As one of the leading suppliersof high performance polycarbonate glazing products,Sheffield has been at the forefront of security glazingfor years. Sheffield’s new generation of laminates,featuring MAKROLON AR hard-coat technology,assures long lasting surface clarity and resistance toyellowing. Whatever the security application,MAKROLON HYGARD laminates offer unsurpassedperformance versus competitive glass and glass cladpolycarbonate products.

With its unique multilayer construction, MAKROLONHYGARD can withstand both physical attack andgunfire from high powered hand guns. This “NoneTougher” laminate line offers multiple levels ofprotection ranging from certified containment glazingto Level 3 bullet-resistant material.

MAKROLON HYGARD laminates will not “spider web”or spall. This allows for complete vision, which can be critical for appropriate response in the event of an attack.

MAKROLON® HYGARD–The Ultimate Security ProductAR Hard-Coat Technology Provides Exceptional Resistance to Physical Attack, Abrasion, and UV Degradation

Designed for security installations such as detentionand correctional centers, government facilities, andbanks, MAKROLON HYGARD is being used increas-ingly for employee protection in 24-hour gas stationsand convenience stores as well as other cash transaction areas.

O Jails/Prisons

O Detention Centers

O Correctional Facilities

O Psychiatric Hospitals

O Government Facilities

O Physical Attack Areas

O Schools and Institutions

O 24-Hour Gas Stations and Convenience Stores

O Drive-Up Windows

O Train/Bus Glazing

O Bus Shelters

O Ticket Booths

O Kiosks

O BanksTyp

ical ap

plic

ations inclu

de:

15


Sheffield Plastics will not be responsible for the use of this information relative to actual application. Users must make their own determination of its suitability for their specific application. No warranty is made for the fitness of any product, and nothing herein waives any of the seller’s conditions of sale.

MAKROLON® HYGARD–The Ultimate Security Product...Gives You Top Industry Containment Ratings, Ballistics Testing, and UL Listings

MAKROLON HYGARD Laminates

MAKROLON HYGARD CG375HPW Level II Step 10HPW TP0500.02 Level A Ballistics (.38 Special)ASTM F1233 Class III Step 12

MAKROLON HYGARD CG500HPW Level II Step 12HPW TP0500.02 Level A Ballistics (.38 Special)ASTM F1233 Class III Step 15

MAKROLON HYGARD CG750HPW Level IV Step 31HPW TP0500.02 Level B Ballistics(9 mm)ASTM F1233 Class IV Step 26

MAKROLON HYGARD BR750UL Level IHPW TP0500.02 Level B Ballistics (9 mm)

MAKROLON HYGARD BR1000HPW Level V Step 42HPW TP0500.02 Level B Ballistics (9 mm)UL Level 2

MAKROLON HYGARD BR1250HPW Level VHPW TP0500.02 Level C Ballistics(.44 magnum)ASTM F1233 Class IV Step 38UL Level 3

Tested to H.P. White

TP0500.02 and ASTM F1233

ballistic and sequential attack

criteria, these laminates offer

proven performance. While

no material can withstand

physical attack indefinitely,

MAKROLON HYGARD

laminates offer sufficient time

in riot situations to protect

employees while rescue

operations are underway.

Product Description Gauge Weight per Shading U FactorSq. m Coefficient

CG375 .476 cm MAKROLON GP2 ply Interlayer .991 (± 5%) .732 .92 .88

.476 cm MAKROLON ARCG500 .318 cm MAKROLON AR3-ply Interlayer

.635 cm MAKROLON GP 1.346 (± 5%) 1.006 .90 .80Interlayer.318 cm MAKROLON AR

CG750 .318 cm MAKROLON AR3-ply Interlayer

1.27 cm MAKROLON GP 1.981 (± 5%) 1.494 .87 .70Interlayer.318 cm MAKROLON AR

BR750 .318 cm MAKROLON AR3-ply Interlayer

1.27 cm Acrylic 1.966 (± 8%) 1.554 .89 .70Interlayer.318 cm MAKROLON AR


.953 cm MAKROLON GPInterlayer 2.667 (± 5%) 1.981 .84 .61953 cm MAKROLON GPInterlayer.318 cm MAKROLON AR


1.27 cm MAKROLON GPInterlayer 3.302 (± 5%) 2.469 .81 .551.27 cm MAKROLON GPInterlayer.318 cm MAKROLON AR

Phase I Ballistic Level A Level B Level CCaliber .38 Special 9 mm .44 Magnum

Phase II Forced Entry Level I Level II Level III Level IV Level VTotal Forced Entry Sequences 5 15 26 39 54

UL 752 - Bullet-Resistant–Actual Ratings

Power Rating Weapons Grain Ammunition Muzzle Muzzle Velocity Energy

Level 1–Medium Power Small Arms 9 mm 124 Metal Case 358 m/sec 116-140 m/kg(MPSA) Automatic

Level 2–High Power Small Arms .357 Magnum 158 Soft Point 381 m/sec 167-202 m/kg(HPSA) or Lead

Level 3–Super Power Small Arms .44 Magnum 240 Soft Point 411 m/sec 296-358 m/kg(SPSA) or Lead

H.P. White TP0500.02-Ballistic/Forced Entry–Actual Ratings

16


PRODUCT SPECIFICATIONSSection 08840 Plastics GlazingPART 1: GENERAL1.1 Section Includes

A. Polycarbonate plastics glazingB. Abrasion-resistant polycarbonate plastic glazingC. Enhanced UV-resistant polycarbonate plastic glazingD. Laminated polycarbonate plastic glazing for bullet resistant security applications

1.2 Related SectionsA. Section 07820–Metal Framed SkylightsB. Section 07900–Joint SealersC. Section 08520–Aluminum WindowsD. Section 08800–Glass and GlazingE. Section 08920–Glazed Aluminum Curtain Wall Systems

1.3 ReferencesA. ANSI Z97.1–Safety performance specifications and methods of test for safety glazing used in buildingsB. ASTM D256–Standard test methods for impact resistance of plastics and electrical insulating materialsC. ASTM D638–Standard test method for tensile properties of plasticsD. ASTM D790–Standard test methods for flexural properties of unreinforced and reinforced plastics and electrical insulating materialsE. ASTM D792–Standard test methods for specific gravity (relative density) and density of plastics by displacementF. ASTM D1929–Standard test method or security glazing materials and systems

1.4 SubmittalsA. Submit under provisions of Section 01300B. Product Data: Submit manufacturers’ printed product information that includesphysical properties and recommended installation and glazing proceduresC. Verification Samples: Submit samples for each glazing type specified, not less than 30.48 cm square and framed on two adjacent sides to show glazing system

1.5 Delivery, Storage, and HandlingA. Deliver polycarbonate sheets on enclosed palletsB. Store in dry, well-ventilated and covered areas at temperatures below 27°CC. Handle polycarbonate sheets carefully to prevent damage, do not drop, slide, or drag

1.6 WarrantyA. Comply with provisions of Section 01700B. Provide manufacturers’ written warranty covering coating failure, loss of light transmission, and yellowing

PART 2: PRODUCTS2.1 Manufacturer

A. Polycarbonate Sheet: Comply with ANSI Z971.1 and properties as follows:1. Specific gravity: 1.2 per ASTM D7922. Tensile strength yield: 491,291 torr per ASTM D6383. Tensile modulus: 17,841,633 torr per ASTM D6384. Flexural strength at 5% strain: 698,151 torr per ASTM D7905. Flexural modulus: 17,841,633 torr per ASTM D6386. Izod impact strength (.318 cm notched): 30.48-38.10 m m/kg per ASTM D2567. Self-ignition temperature: 577°C per ASTM D1929

B. General Purpose Type: Provide MAKROLON GP, UV inhibiting polycarbonateglazing sheet

1. Thickness range (cm): .300 nominal, .450 nominal, .600 nominal, .953 nominal, 1.27 nominal2. Color: clear A003. Color: grey I304. Color: bronzel K095. Color: dark grey I356. Custom color to match architect’s sample

C. Solar Resistant: Provide MAKROLON SL, UV enhanced polycarbonate sheet1. Thickness range (cm): .300 nominal, .450 nominal, .600 nominal, .953 nominal, 1.27 nominal2. Color: clear A003. Color: grey I304. Color: bronzel K095. Color: dark grey I356. Custom color to match architect’s sample

D. Abrasion Resistant and UV enhanced: Provide MAKROLON AR hard coated polycarbonate sheet

1. Thickness range (cm): .300 nominal, .450 nominal, .600 nominal, .953 nominal, 1.27 nominal2. Color: clear A003. color: grey I304. Color: bronzel K095. Color: dark grey I356. Custom color to match architect’s sample

E. Glazing accessories as recommended by manufacturers of polycarbonate glazing sheet for wet or dry glazing installations

2.2 Laminated GlazingA. Provide plastic glazing material comprised of layers of MAKROLON AR polycarbonate sheet, factory laminated into high impact security glazing assemblies

B. Containment Glazing1. Provide HYGARD CG375 2-ply polycarbonate laminate with the following properties:

a. Forced entry rating: HPW TP0500.02 Level II, Step 10; HPW TP0500.02 Level A Ballistics (.38 special); ASTM F1233 Class III Step 12b. Gauge: .991 cm ± 5% tolerancec. Weight: 1.1 kg/sq. md. Shading coefficient: 0.92e. Light transmittance (clear): 86%

2. Provide HYGARD CG500 3-ply polycarbonate laminate with the following properties:

a. Forced entry ratings: HPW TP0500.01 Level II Step 12; HPW TP0500.01 Level A Ballistics (.38 Special); ASTM F1233 Class III Step 15b. Gauge: 1.346 cm ± 5% tolerancec. Weight: 1.5 kg/sq. md. Shading coefficient: 0.90e. Light transmittance (clear): 83%

3. Provide HYGARD CG750 3-ply polycarbonate laminate with the following properties:

a. Forced entry ratings: HPW TP0500.02 Level IV Step 31; HPW TP0500.01 Level B Ballistics (9mm); ASTM F1233 Class IV Step 26b. Gauge: 1.981 cm ± 5% tolerancec. Weight: 2.2 kg/sq. md. Shading coefficient: 0.87e. Light transmittance (clear): 77%

C. Bullet Resistance Glazing1. Provide HYGARD BR750 3-ply polycarbonate laminate with acrylic interlayer with the following properties:

a. Ballistic ratings: UL 752 Level 1 MSPA .38 Super Automatic/9 mm; HPW TP0500.02 Level B Ballistics (9 mm)b. Gauge: 1.969 cm ± 8% tolerancec. Weight: 2.3 kg/sq. md. Shading coefficient: 0.89e. Light transmittance (clear): 87%

2. Provide HYGARD BR1000 4-ply polycarbonate laminate with the following properties:

a. Ballistic rating: UL 752 Level 2 HPSA .357 magnumb. Forced entry ratings: HPW TP0500.02 Level V, Sequence 42, Level B 9 mm, ASTM F-1233 Class V, Ballistics .38 superc. Gauge: 2.667 cm ± 5% toleranced. Weight: 2.9 kg/sq. me. Light transmittance (clear): 72%

3. Provide HYGARD BR1250 4-ply polycarbonate laminate with the following properties:

a. Ballistic ratings: UL 752 Level 3 SPSA .44 magnumb. Forced entry ratings: HPW TP0500.02 Level V, HPW TP0500.02 Level C Ballistics (.44 magnum); ASTM F-1233 Class IV Step 38c. Gauge: 3.302 cm ± 5% toleranced. Weight: 3.7 kg/sq. me. Light transmittance (clear): 67%

PART 3: EXECUTION3.1 Examination

A. Inspect pallets upon delivery for evidence of damageB. Inspect and verify frame openings are correct size and conform to recom-mendations of plastic glazing sheet manufacturer

3.2 PreparationA. Clean frame contact surfaces with compatible solvent and wipe dry. Do not allow solvent to pool in glazing channelsB. Immediately prior to installation, expose glazing edges of sheet by peeling back factory applied protective masking to a dimension sufficient for edge engagement.

3.3 InstallationA. Install polycarbonate sheet in accordance with manufacturer’s recommenda-tions for edge engagement and expansion allowance.B. Employ only sealants and glazing accessories that have been approved by manufacturer of polycarbonate glazing sheet.C. Remove protective masking immediately after all glazing operations are completed.

3.4 Adjusting and CleaningA. If installed properly, polycarbonate glazing should not require cleaning. If cleaning becomes necessary, comply with manufacturer’s instructions and use only cleaning agents and techniques that have been approved by manufacturer.

3.5 ProtectionComply with provisions of Section 01700 for protecting installed work. Affixpolyethylene film or other covering approved by plastic glazing sheet manufac-turer to framing members, as required to protect plastic glazing from otherconstruction operations.

Support Documentation and Technical AssistanceAdditional information regarding the installation, forming and fabricating, ULtesting procedures, and product certification data of MAKROLON® polycarbonatesheet products are available upon request. For more information, please writeor call Sheffield Plastics Customer Service Department at 800-254-1707; 119 Salisbury Road, Sheffield, MA 01257.

17


Technical Information

Product Availability Description Standard Sizes Standard ApplicationsProduct/Grade Colors

MAKROLON® GP Polished Surfaces Gauges .159 cm – 1.27 cm Clear Flat Glazing,Polycarbonate Sheet *L:244, 305 W:122,152,183,244 Gray, Bronze Curved Glazing

General PurposePrivacy Patterns Matte Surface 1 side, Gauges .159 cm –.635 cm Clear Privacy/Protective Glazing,MAKROLON® GP (Matte) Polished 1 side *L:244 W:122 Gauges .318 – .635 Colors available Industrial Overglazing,MAKROLON® GP (Pebble) Textured both sides *L:244 W:122 Partitions, Light Diffusers

MAKROLON® SL Extended Gauges .318 cm – 1.27 cm Clear Skylights, Barrel Vaults,Polycarbonate Sheet UV Protection 1 side, *L:244-305 W:122,152,183,244 Gray, Bronze Covered Walkways,Extended UV Protection Polished 2 sides Canopies

MAKROLON® AR Polished Surfaces Gauges .318 cm – 1.27 cm Clear Flat Architectural &Polycarbonate Sheet Hard-Coat 2 sides *L:183,244 W:122,152,183 Gray, Bronze Transportation Glazing,Abrasion Resistant Sheet Security Applications

MAKROLON® HYGARD Laminated Polycarbonate Gauges .318, 1.27, 1.905, 2.54, 3.175 cm Clear Physical Attack &Laminate & Polycarbonate/Acrylic, *L:152,183,198,244 W:91,97,122,152 Bullet ResistingSecurity Glazing Hard-Coat 2 Sides Security Glazing

*Custom lengths available

Physical PropertiesHigh impact resistance, abrasion and UV protective surfaces, compliance with flammability ratings of major building codes, and high light transmittance characterize MAKROLON®

polycarbonate sheet.

Code RatingsMAKROLON polycarbonate sheet products satisfy majorbuilding code requirements including:

• CC-1* rating in construction applications (BOCA, ICBO, SBCCI and Dade County)

• Listed with Underwriter’s Laboratories for the UL 94 flammability standard and UL 972 standard for Burglary Resisting Glazing Materials

• MAKROLON® HYGARD BR750, BR1000, and BR1250 are listed with Underwriter's Laboratories for Level 1, Level 2, and Level 3 Bullet Resisting Glazing under the UL 752 standard, respectively.

• Approved for CPSC (16CFR 1201) Categories I & II• Meets ANSI Z 97.1 1984 Safety Glazing Standards• Certain gauges of MAKROLON® AR polycarbonate

sheet meets H.P. White TP0500.02 Physical Attack Test Requirements for Level I containment glazing and MAKROLON HYGARD laminates meet a variety of specific requirements for protection against ballistic and/or physical attack.

Test results and other product specific information is available directly from Sheffield Plastics upon request.

Thermal PropertiesMAKROLON polycarbonate sheet is an effective insulating material, particularly when compared to glass.

Sheet CombustibilityMAKROLON Polycarbonate sheet is among the leastcombustible of popular plastic glazing materials. However, it will ignite if exposed to an ignition source over 800°F.

Typical Physical Properties MAKROLON®

Polycarbonate SheetGeneralSpecific Gravity 1.2Water Absorption (24 hrs) 0.15

OpticalLight Transmittance .318 cm 86Haze .318 cm <1.0Refractive Index 1.586Δ YI (3 yrs.-AR & SL only) <2

Abrasion Resistance (AR only)Taber Resistance, 100 cycles 0.8-1.5

ThermalDeflection Temperature 13653 torr 270Deflection Temperature 3413 torr 280Coefficient of Thermal Expansion 3.75 x 10-5

Coefficient of Thermal Conductivity 1.35Shading Coefficient Clear 1.02Shading Coefficient Gray/Bronze .70

MechanicalTensile Strength Yield .318 cm 9,000Tensile Strength, Ultimate 9,500Tensile Modulus 345,000Compressive Strength 12,500Flexural Strength at 5% strain 13,500Flexural Modulus .318 cm 345,000Izod Impact Notched .318 cm 12-16Drop Ball Impact .318 cm >200Gardner Impact 1.27 cm Diameter Dart >320 @.318 cm

FlammabilityHorizontal Burn, AEB* <1Horizontal Burn, ATB* <1Ignition Temperature Self 1070Ignition Temperature Flash 870

*MAKROLON® HYGARD BR750 is rated CC-2 due to acrylic content.

18


MAKROLON® GP General Purpose Glazing Polycarbonate SheetStandard MAKROLON GP polycarbonate sheet comeswith a limited warranty against breakage. This limited warranty applies to glazing sheet installed and cleanedaccording to the manufacturer’s recommendations. Iffailure occurs within the warranty period, the purchaser willreceive a free replacement of MAKROLON polycarbonatesheet when the failed sheet, original sales receipt, andwarranty are provided to Sheffield Plastics or the originaldistributor or dealer. Sheffield Plastics reserves the right torefund the original purchase price of the sheet in lieu of areplacement sheet. Request warranty for full details.

MAKROLON® SLSunLife Polycarbonate SheetMAKROLON SL polycarbonate sheet comes with a limitedwarranty against breakage, loss of light transmission, andexcessive yellowing. This warranty applies to glazing sheetinstalled and cleaned according to the manufacturer’srecommendations. Request warranty for full details.

MAKROLON® ARAbrasion Resistant Polycarbonate SheetMAKROLON AR polycarbonate sheet comes with a limitedwarranty against breakage, loss of light transmission,excessive yellowing, and coating failure. This limitedwarranty applies to glazing sheet installed and cleanedaccording to the manufacturer’s recommendations. Iffailure does occur, as defined in the actual warranty, thepurchaser will receive a free replacement of MAKROLONAR polycarbonate sheet. To receive the free replacementsheet, you must provide the failed sheet, original salesreceipt, and warranty to Sheffield Plastics or the originaldistributor or dealer from whom the defective sheet waspurchased. Sheffield Plastics reserves the right to refundthe original purchase price of the sheet in lieu of areplacement sheet. Request warranty for full details.

MAKROLON® HYGARDLaminated SheetMAKROLON® HYGARD laminates are warranted againststructural delamination and coating failure caused bymanufacturing defects, as well as excessive yellowing dueto weathering. It comes with a limited warranty. If failureoccurs within the warranty period, the purchaser willreceive a free replacement of MAKROLON HYGARDlaminate when the failed sheet, original sales receipt, andwarranty are provided to Sheffield Plastics or the originaldistributor or dealer. Sheffield Plastics reserves the right torefund the original purchase price of the sheet in lieu of areplacement sheet. Request warranty for full details.

Sheffield Plastics shall not beresponsible for the use of thisinformation relative to actualapplication. Users must maketheir own determination of its suitability for their specificuse. No warranty is made for the fitness of any product,and nothing herein waivesany of the Seller’s conditionsof sale.

Warranties

19

Units Test Method

– ASTM D792% ASTM D570

% ASTM D1003% ASTM D1003– ASTM D542– ASTM D1925

% ASTM D1044

°C ASTM D648°C ASTM D648cm/cm/°C ASTM D696BTU/hr./m2/°C ASTM C177– ASHRAE– ASHRAE

torr ASTM D638torr ASTM D638torr ASTM D638torr ASTM D695torr ASTM D790torr ASTM D790m.kg./cm of notch ASTM D256m.kg S.P. Testcm.kg ASTM D3029

cm ASTM D635min. ASTM D635°C ASTM D1929°C ASTM D1929

Gauge (cm) .318 .476 .635

Summer Heat GainU-Value=BTU/hr../m.2/°C .97 .93 .90

Winter Heat LossU-Value=BTU/hr../m.2/°C 1.05 1.01 .96


61 76 91 107 122 137 152 168 183 198 213 244

244

195

146

98

49

0

Short Dimension (cm)

Win

d V

elo

city

MP

H

1.27.953

.635

.318

.476

030

60

90

120

Wind Load Performance

Win

d L

oad

(kg

f/m

2 )

Installation Guidelines for MAKROLON® Polycarbonate SheetAll grades of MAKROLON polycarbonate sheet can be cut, formed, and installed with ease when specific guidelines are followed. MAKROLON polycarbonate sheetmay be installed using either wet or dry glazing systems,although use of PVC gasketing is not recommended.

MAKROLON polycarbonate sheet may also be used for double-glazing or overglazing applications for additionalinsulation and security. Maintain adequate separation between glazing panels to prevent contact during highhumidity and/or high heat conditions.

Installation Procedures1. Clean sash and prime if necessary. If glazing is being

used as a replacement, make sure to remove all old sealant and projections. Rabbet should be free of burrs and deep enough to allow for natural expansion of the MAKROLON polycarbonate sheet glazing panel.

2. Carefully measure the sash opening and determine the appropriate edge engagement and expansion allowance from the table (opposite page). Cut MAKROLON polycarbonate sheet to the exact size required, making sure edges are smooth and free of any chips and notches.

3. Glaze MAKROLON polycarbonate sheet with the proper sealant. While smaller lites allow for the use of nonhardening oil-based and acrylic-latex caulks (up to 61 cm x 61 cm), the thermal and load movements in larger sheet sizes require high-performance, low modulus elastomers such as silicones. Please refer to the table below for recommended sealants, gaskets, and tapes.

For further information on recommended fabrication or installation techniques and framing methods, contact Sheffield Plastics Customer Service Department at 800-254-1707.

Expansion AllowancesAs a general guideline, glazing systems should bedesigned to allow .159 cm per meter of length andwidth for expansion of polycarbonate in the sash.

Cold BendingMAKROLON polycarbonate sheet may be cold bent on-site with the minimum radius as a function of thesheet thickness. As a guideline, the material can beradiused to 100 times the thickness. See the chart(opposite page) for recommended minimum radii.

Recommended Sealants, Gaskets, and Tapes

Product Type Product Name Manufacturer

Silicone Dow 795* Dow-Corning Corp.Dow 999* Midland, MITrademate* (517) 496-4000

Silicone Silpruf** Momentive Performance MaterialsConstruction 1200** Wilton, CT

(800) 295-2392

Gasket Silicone (70D) TremcoEPDM (60, 70D) Columbus, OH

(800) 321-7906

Tape 440 TremcoBeachwood, OH(800) 321-7906

Butyl Tape 303 KPTIDayton, OH(800) 543-7570

Gasket/Tape Norrene† Foam Norton CompanyV-2100 Urethane Granville, NY

(518) 642-2200

Butyl Tape Isocryl 5600 Schnee-MoreheadIrving, TX(214) 438-9111

* Registered Trademark of Dow-Corning Corp.** Registered Trademark of Momentive Performance Materials† Registered Trademark of Norton Company

20



Anchor Screw

Overglazing Channel

Wedge or Compression Gasket

Silicone SealantWedge or Compression Gasket

MAKROLON polycarbonate sheet

R = 31.75 cm Min.

T = .318 cmR

+

D

CuttingMAKROLON® polycarbonate sheet may be cut usingmost types of conventional power saws utilizing triple chipblade designs. Be sure to leave the protective maskingintact when cutting to prevent marring of the surface.

Warning: Failure to use proper blades or cutting an unsecured sheet may cause injury and/or destruction ofthe material. MAKROLON polycarbonate sheet manualswith safety guidelines are available upon request.

Compatible CleanersSheffield Plastics suggests the following cleaning agentsfor use with MAKROLON polycarbonate sheet products. All products should be used in accordance with the manufacturer’s specifications.

• Formula 409*• Top Job, Joy**• Palmolive Liquid†

• Windex D with Ammonia D††

* Registered Trademark of Clorox Company** Registered Trademarks of Proctor & Gamble† Registered Trademark of Colgate Palmolive

†† Registered Trademark of SC Johnson

Cold Bend Radii

Sheet Thickness .318 cm .476 cm .635 cm

Minimum Radius 31.75 cm 47.50 cm 63.50 cm

Comparative Expansion Rates

Material cm./cm.˚C

Glass .0000050

MAKROLON® .0000375Polycarbonate Sheet

Aluminum .0000129

Steel .0000063

Acrylic .0000410

Expansion Allowance

SealantWedge or Compression Gasket

Tape


Cap Bead

Tape


1/4"


Exterior Interior

Sealant



Typical Head Typical Sill

Dry Glazing Detail

Overglazing or Backglazing

Cold Bend Formula

R = T x100Example:

21

Expansion Allowance & Edge Engagement Examples (cm)

Sheet Size 61 x 61 61 x 91 91 x 122 122 x 152

Expansion Allowance .318 x .318 .318 x .476 .476 x .635 .635 x .794

Edge Engagement .953 1.270 1.429 1.905

Rabbet Depth 1.270 1.746 2.064 2.699


Product SpecificationsPART 1 GENERAL

1.1 SECTION INCLUDES

A. Polycarbonate plastic glazing.

B. Abrasion-resistant polycarbonate plastic glazing.

C. Enhanced UV-resistant polycarbonate plastic glazing.

D. Laminated polycarbonate plastic glazing for security applications.

E. Laminated polycarbonate plastic glazing for bullet resisting security glazing.

F. Multi-wall polycarbonate plastic glazing.

G. Corrugated polycarbonate plastic glazing.

1.2 RELATED SECTIONS

A. Section 07820–Metal Framed Skylights.

B. Section 07900–Joint Sealers.

C. Section 08520–Aluminum Windows.

D. Section 08800–Glass and Glazing.

E. Section 08920–Glazed Aluminum Curtain Wall Systems.

1.3 REFERENCES

A. ANSI Z97.1–Safety Performance Specifications and Methods of Test for Safety Glazing Used in Buildings.

B. ASTM D256–Standard Test Methods for Impact Resistance of Plastics and Electrical Insulating Materials.

C. ASTM D638–Standard Test Method for Tensile Propertiesof Plastics.

D. ASTM D790–Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials.

E. ASTM D792–Standard Test Methods for Specific Gravity (Relative Density) and Density of Plastics by Displacement.

F. ASTM D1929–Standard Test Method for Ignition.

1.4 SUBMITTALS

A. Submit under provisions of Section 01300.

B. Product Data: Submit manufacturer’s printed product information that includes physical properties and recommended installation and glazing procedures, including edge engagement guidelines. Include data on material weight, wind load capacity, light transmission, shading coefficient, and thermal expansion.

C. Verification Samples: Submit samples for each glazing type specified, not less than 30.48 cm square and framed on two adjacent sides to show glazing system.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Deliver polycarbonate sheets on enclosed pallets.

B. Store in dry, well ventilated and covered areas at temperatures below 27°C.

C. Handle polycarbonate sheets carefully to prevent damage; do not drop, slide or drag.

1.6 WARRANTY

A. Comply with provisions of Section 01700.

B. Provide manufacturer’s written warranty covering breakage.

C. Provide manufacturer’s written warranty covering breakage, loss of light transmission, and yellowing.

D. Provide manufacturer’s written warranty covering breakage, abrasion resistance, coating failure, loss of light transmission, and yellowing.

PART 2 PRODUCTS2.1 MANUFACTURERA. Provide products manufactured by Sheffield Plastics,

119 Salisbury Road, Sheffield, MA 01257. Telephone: 800-254-1707.B. Substitutions will not be acceptable.

2.2 MATERIALSA. Polycarbonate Sheet: Comply with ANSI Z97.1 and with

properties as follows:1. Specific gravity: 1.2 per ASTM D792.2. Tensile strength, yield: 465,434 torr per ASTM D638.3. Tensile strength, ultimate: 491,291 torr per ASTM D638.4. Tensile modulus: 17,583,058 torr per ASTM D 638. 5. Flexural strength at 5% strain: 698,151 torr per ASTM D790.6. Flexural modulus: 17,841,633 torr per ASTM D790. 7. Izod impact strength (0.318 cm notched):

3.7-4.9 m./kg./cm. per ASTM D256.8. Self ignition temperature: 577°C per ASTM D1929.9. Flash ignition temperature: 466°C per ASTM D1929.

B. General Purpose Type: Provide MAKROLON® GP plastic glazing sheet.

1. Thickness: 0.152 cm nominal.2. Thickness: 0.236 cm nominal.3. Thickness: 0.300 cm nominal. 4. Thickness: 0.450 cm nominal.5. Thickness: 0.600 cm nominal.6. Thickness: 0.953 cm nominal.7. Thickness: 1.270 cm nominal.8. Color: Clear A00.9. Color: Gray I30.10. Color: Dark Gray I35.11. Color: Bronze K09.12. Color: Custom color to match architect’s sample.

C. Enhanced UV Resistant Type: Provide MAKROLON® SL plastic glazing sheet.

1. Thickness: 0.300 cm nominal. 2. Thickness: 0.450 cm nominal. 3. Thickness: 0.600 cm nominal.4. Thickness: 0.953 cm nominal.5. Thickness: 1.270 cm nominal.6. Color: Clear A00.7. Color: Gray I30.8. Color: Dark Gray I35.9. Color: Bronze K09.10. Color: Custom color to match architect’s sample.

D. Abrasion Resistant and UV Type: Provide MAKROLON® AR hard-coated plastic glazing sheet.

1. Thickness: 0.300 cm nominal. 2. Thickness: 0.450 cm nominal. 3. Thickness: 0.600 cm nominal.4. Thickness: 0.953 cm nominal.5. Thickness: 1.270 cm nominal.6. Color: Clear A00.7. Color: Gray I30.8. Color: Dark Gray I35.9. Color: Bronze K09.10.Color: Custom color to match architect’s sample.

22


E. Glazing Accessories: As recommended by manufacturer of plastic glazing sheet for wet or dry glazing installations.

2.3 LAMINATED GLAZINGA. Provide plastic glazing material comprised of face layers of

MAKROLON AR polycarbonate sheet factory-laminated into high-impact security glazing assemblies.

B. Containment Glazing:

1. Provide MAKROLON® CG375 two-ply polycarbonate laminate with the following properties:

a. Forced entry ratings: H.P. White TP0500.02 Level II Step 11, ASTM F1233 Class III Step 12.

b. Gauge: 0.965 cm ± 5% tolerance.

c. Weight: 1.09 kg per sq. m.

d. Shading coefficient: 0.92.

e. Light transmittance (clear): 86%.

2. Provide MAKROLON® CG500 three-ply polycarbonate laminate with the following properties:

a. Forced entry ratings: H.P. White TP0500.02 Level II Step 12, ASTM F1233 Class III Step 15.





3. Provide MAKROLON® CG750 three-ply polycarbonate laminate with the following properties:

a. Forced entry ratings: H.P. White TP0500.02

Level IV Step 31, ASTM F1233 Class IV Step 26.





C. Bullet Resistant Glazing:

1. Provide MAKROLON® HYGARD BR750 three-ply polycarbonateand acrylic laminate with the following properties:

a. Ballistics rating: UL 752 Level 1 MPSA .38 Super Automatic.





2. Provide MAKROLON® HYGARD BR1000 four-ply polycarbonatelaminate with the following properties:

a. Ballistics rating: UL 752 Level 2 HPSA .357 Magnum.

b. Forced entry ratings: HP White TP0500.02

Level V Sequence 42.

Level B Ballistics, ASTM F-1233 Class V.

c. Gauge: 2.667 cm ± 5% tolerance.

d. Weight: 2.95 kg per sq. m.

e. Shading coefficient: 0.84.

f. Light transmittance (clear): 72%.

3. Provide MAKROLON® HYGARD BR1250 four-ply polycarbonate laminate with the following properties:

a. Ballistics rating: UL 752 Level 3 SPSA .44 magnum.

b. Forced entry ratings: HP White TP0500.02

Level V, ASTM F1233 Class V Step 38.

c. Gauge: 3.302 cm ± 5% tolerance.

d. Weight: 3.67 kg per sq. m.

e. Shading coefficient: 0.81.

f. Light transmittance (clear): 67%.

PART 3 EXECUTION3.1 EXAMINATION

A. Inspect pallets upon delivery for evidence of damage.

B. Inspect and verify that frame openings are correct size and conform to recommendations of the plastic glazing sheet manufacturer.

3.2 PREPARATION

A. Clean frame contact surfaces with compatible solvent and wipedry. Do not allow solvent to pool in glazing channels.

B. Immediately prior to installation, expose glazing edges of plasticsheet by peeling back factory-applied protective masking to a dimension sufficient for edge engagement.

3.3 INSTALLATION

A. Install plastic glazing in accordance with manufacturer’s recommendations for edge engagement and expansion allowance.

B. Employ only sealants and glazing accessories that have been approved by manufacturer of plastic glazing sheet.

C. Remove protective masking immediately after all glazingoperations are completed.

3.4 ADJUSTING AND CLEANING

If installed properly, plastic glazing should not require cleaning.If cleaning becomes necessary, comply with manufacturer’s instructions, and use only cleaning agents and techniques that have been approved by the manufacturer.

3.5 PROTECTION

Comply with provisions of Section 01700 for protecting installed work. Affix polyethylene film or other covering approved by plastic glazing sheet manufacturer to framing members, as required to protect plastic glazing from other construction operations.

Support Documentation and Technical Assistance

Additional information regarding the Installation, Forming and Fabricating, UL Testing Procedures, and Product Certification Data of MAKROLON polycarbonate sheet products is available upon request. For more information, please write or call Sheffield Plastics Customer Service Department at 800-254-1707.

23


©Copyright, Sheffield Plastics, 2004, Rev. 02/09 Printed in USAMAKROLON® is a registered trademark of Bayer AG

MAKFAMBROMETRIC 0209

119 Salisbury RoadSheffield, MA 01257800-254-1707Fax: 800-457-3553www.sheffieldplastics.comE-mail: [email protected]

MAKROLON®

Polycarbonate Sheet is: “Clearly the Right Choice”

for Any Application

For Additional Information Please Contact...Sheffield Plastics Customer Service DepartmentPhone: 800-254-1707Fax: 800-457-3553www.sheffieldplastics.comE-mail: [email protected]

DisclaimerThe manner in which you use and the purpose to which you put and utilize our products, technical assistance, and information (whether verbal, written or by way of production evaluations), including any suggested formulations and recommendations, are beyond our control. Therefore, it is imperative that you test our products, technical assistance, andinformation to determine to your own satisfaction whether they are suitable for your intended uses and applications. Thisapplication-specific analysis must at least include testing to determine suitability from a technical as well as health, safety,and environmental standpoint. Such testing has not necessarily been done by us. Unless we otherwise agree in writing, allproducts are sold strictly pursuant to the terms of our standard conditions of sale. All information and technical assistance isgiven without warranty or guarantee, and is subject to change without notice. It is expressly understood and agreed that youassume and hereby expressly release us from all liability, in tort, contract or otherwise, incurred in connection with the use ofour products, technical assistance, and information. Any statement or recommendation not contained herein is unauthorizedand shall not bind us. Nothing herein shall be construed as a recommendation to use any product in conflict with patents covering any material or its use. No license is implied or in fact granted under the claims of any patent.


Documents

10149 Shef arch broch metric:127156 - GAT Brochure.pdf · Enhanced UV Protection Polished 2 sides Custom lengths available General Glazing MAKROLON® Polycarbonate Sign Products Offer