1097-New Operator Panel PCB.pdf

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New Operator Panels

Pulsar, Altair

9 September, 1999

Amada America, Inc.

7025 Firestone Blvd.

Buena Park, CA 90621Tel. (714) 739-2111

Fax. (714) 228-0536



Notes

Amada America, Inc Version 1.0, 9 September, 1999

Page 2

NOTICE The manual is prepared as a guide for the operation of the machine.

Information in this manual is subject to change without not ice and does not represent a

commitment by Amada America , Inc . No express or implied warranty is to be inferredfrom this manual and the information.

Amada America, Inc. disclaims any responsibil ity or liabili ty for any direct or indirect

damages resul ting from use of this manual or the information conta ined there in . I t i s im-

portant that you fully understand the manual prior to commencing any machine

operations.

I f you do not ful ly understand any information or ins truc tion in this manual, contact

Amada America, Inc. at 1-800-626-6612 prior to commencing any machine operations.



Contents

New User Interface 4

New Overrides 4

Macro Override Dialogue 5

Explanation of each switch . . . . . . . . . . . 5

How to display the over-ride screen. . . . . . . . . . 6

Contents of over-ride display . . . . . . . . . . . 6

Enabling / disabling the over-ride soft key display. . . . . . . 7

M103A3 . . . . . . . . . . . . . . . . 9

M105 . . . . . . . . . . . . . . . . 11

Setting the maximum pierce time 12

Setup . . . . . . . . . . . . . . . . 12

How to set . . . . . . . . . . . . . . . 12

Figure 1: Selecting the Macro Variables screen . . . . . . 12

Figure 2: Macro Variables display . . . . . . . . . . 13

macroexecutor specifications 1Items changed: 1

Transaction with PMC . . . . . . . . . . . . 3


Page 3



New User Interface

As a running change, later-model series-II Pulsar and Altair machines and all series III

machines have a different user interface than the previous uni ts had. The new user inter-

face consists of a revised set of physical controls (knobs, buttons, etc.) and software

(display screens and related programming). The “macroexecutor”, which may be men-

t ioned elsewhere in this document, is par t of the package of hardware and software tha t

the user sees as the maghine’s control system.

The change in user interface does not require any change in programming techniques.

Programs which run correct ly on a ser ies II machine should s ti ll run fine on a compara-

bly equipped series III machine.

New Overrides

The over-ride operation panel switch on the operation panel was removed. Instead, the

opera tion is performed through a dia logue macro on the cus tom screen. Only while the

condition display of cut condition (half screen) is displayed, over-ride operation can be

performed. The past operation panel switch and the dialogue macro screen are as follows:


Page 4 New User Interface

Cut conditions%

1/10OVER-RIDE

SPE ED OUTPUT FREQ DUTY GASPRSS

CANCEL

DUTY SETTING EFFECTIVE

[Mtrl name] C-SS0.039

[Mtrl name] C-SS0.039[Type][Mtrl info] Std/Thick/Clean/Alumi[WACS] ON/OFFGas Pressure __ kgf

Cut Feed Pwr Freq Duty Gas Gas

Cond Rate [S] [%] prss. k ind1. 12.0 1200 300 12 6.0 52. 120.1 1400 300 50 6.0 53. 120.1 1400 300 50 6.0 54. 120.1 1400 300 50 6.0 55. 120.1 1400 300 50 6.0 56. 120.1 1400 300 50 6.0 57. 120.1 1400 300 50 6.0 58. 120.1 1400 300 50 6.0 59. 120.1 1400 300 50 6.0 5[ Etch]10. 1 20.1 1 400 3 00 50 3.0 4

[ SPEED ]>

O 0006 N 00001

[Type]

[Cond. no]

[Thick]

[Mtrl info]

STAIN .039

E3 STD

inchm

EDIT ***** **** **** 13:25:01

%

%

%

%

%

120.11400

30050

0.00

120100100100100

Feed

Pwr

Freq.

Duty

Gas prs.

Gas type 5 Purge time 1 .5Nozzle Gap .020 Comp.(inch) 0.0039

focal (inch) 0 pulse 0Head 2 Pierce no. 101X 0.000 Z 0.000 act. speed 128.5Y 0.000 ave pwr. 850.5

W

Hz

%

Return Cancel Up Down Speed Power Freq Duty Gas

prss1/10



MacroOverride Dialogue

Explanation of each switch

All opera tion switches for dia logue macro have been ass igned to the funct ion keys on the

lower part of NC screen. Therefore, over-ride operations for dialogue macro are all per-

formed by these function keys.

Return: I t is used to re tu rn to the usua l cu t cond it ion menu.

Cancel: I t i s used to return the over-ride completely to the usual funct ion.

1/10: I t i s used to make the magnifica tion of the over-ride 1/10.

(Duty cannot be used as usual)

Up: I t i s used to increase the magnifica tion of the over-ride .

Down: I t i s used to decrease the magnifica tion of the over-ride .Speed: It is selected to change the speed of the ove r- ride.

Output: I t i s selected to change the ou tput of the over- ride.

Frequency: I t i s selec ted to change the frequency of the over-ride .

Duty: I t i s s elected to change the du ty of the over- ride.

Gas pressure: I t is selec ted to change the gas pre ssure of the over- ride.

(when controlling NC gas pressure)

1 . *Only one of Speed, Output, Frequency, Duty, and Gas pressure can be selec ted. Afterturning off the power, the item currently being selected remains.

*Over-ride, data setting, effective switch are not included the current dialogue macro.


Macro Override Dialogue Page 5



How to display the over-ride screen

While the cut condition screen being displayed on the custom screen, press the function

key, either “Next” or “Before” to display the next page function switch.

Contents of over-ride display

I t i s the same as the usua l cu t cond it ion sc reen.

Speed: 0 ~ 254% (1/10 possible)

Output: 0 ~ 200% (1/10 possible)

Frequency: 0 ~ 150% (1/10 possible)

Gas pressure: 0 ~ 200% (1/10 possible)* Each default va lue is 100%.


Page 6 New Overrides



Enabling / disabling the over-ride soft key display.

You can enable or disable the “Over-ride key” of the dia logue macro laser parameter set -

t ing full screen.


New Overrides Page 7

Ver D16-2I 980602

[Height of follow start [ 10.000]mm

Z axis return ht. No End [ 15.000]mm

M00 [ 25.000]mm

M01 [ 25.000]mm

M180 [ 50.000]mm

Assist gas start height [ 10.000]mm

clean, al-cut, pierce ht [ 1.000]mm

Focus base ht [ 10.000]mm

Water nozzle off time [ 2.0 ]Sec.

Machine model setting(0:LCVB/ 1:LCA/ 2:LCV-2)

(3:LCVB+ASPC/ 4:LCD/ 5:RAPIDO

Machine size X

Y [

Z [ 30

[1270.000]mm

1270.000]mm

0.000]mmFocus for each head (0: yes/1: no) [ ]

Over-r ide key (0:yes/1:no) [ ]

Focus control (0:yes/1:no) [ ]

Wave form control (0:yes/1:no) [ ]

AHC (0:yes/1:no) [ ]

Water nozzle (0:yes/1:no) [ ]

Mecha-shutter (0:yes/1:no) [ ]

Machine model setting [ ]AHC head group Head 1 [ 2 ]

Head 2 [ 1 ]Head 3 [ 3 ]

Head 4 [ 1 ]

Head 5 [ 1 ]Calibration position X [1270.000]mm

Y [1270.000]mm

Z [ 25.000]mm

[Cond. no]

[Thick]

[Mtrl info]

Revised : 1998/06/02 00:00:00

.039

E3 STD

Defaults Return

Laser parameter

enable/ disable the

override keys here

* This value is not

affected by the

“Defaults” setting





[Mtrl name] C-SS0.039

[Mtrl name] C-SS0.039[Type][Mtrl info] Std/Thick/Clean/Alumi[WACS] ON/OFFGas Pressure __ kgf

Cut Feed Pwr Freq Duty Gas Gas

Cond Rate [S] [%] prss. kind

1. 12.0 1200 300 12 6.0 5

2. 120.1 1400 300 50 6.0 5

3. 120.1 1400 300 50 6.0 5

4. 120.1 1400 300 50 6.0 5

5. 120.1 1400 300 50 6.0 5

6. 120.1 1400 300 50 6.0 5

7. 120.1 1400 300 50 6.0 5

8. 120.1 1400 300 50 6.0 5

9. 120.1 1400 300 50 6.0 5

[ Etch]

10. 120.1 1400 300 50 3.0 4

[ SPEED ]>

O 0006 N 00001

[Type]

[Cond. no]

[Thick]

[Mtrl info]

STAIN .039

E3 STD

inchm

EDIT ***** **** **** 13:25:01

%

%

%

%

%

120.11400

300

500.00

120100100

100100

Feed

Pwr

Freq.

Duty

Gas prs.

Gas type 5 Purge time 1.5Nozzle Gap .020 Comp.(inch) 0.0039focal (inch) 0 pulse 0Head 2 Pierce no. 101X 0.000 Z 0.000 act.speed 128.5 in/minY 0.000 ave pwr. 850.5 W

W

Hz

%

Next Cut

condMtrllist

Pirc Edge Select Correction Save Prev

[ SPEED ]> EDIT ***** **** **** 13:25:01

Param Override Sched

DataChange Prev

AIVset

[ SPEED ]> EDIT ***** **** **** 13:25:01

Return Cancel Up Down Speed Power Freq Duty Gas

prss1/10

Press “OVERRIDE” function key

OVERRIDE soft keys displayed



M103A3

Pierce condition

Pwr Initial value Step value Step number

Freq Duty Freq Duty Time Number

101

102

103 A B C 0 0 0 0

Pirc Gas prss Gas type Gas time Nozzle

gap

Focus Pulse

typeTime

Standard pierce

Standard pierce

D E F G CW pierc

A: Pierce output

B: Pierce frequency

C: Pierce duty

D: Pierce t imeE: Pierce gas pressure

F: Pierce gas type

G: Pierce nozzle gap





Cut conditions

Speed Output Frequency Duty Gas pressure Gas type

1

2

3

4

5

6

7

8

9

10

Switch Nozzle gap Correction

amount

Edge Approach Focus Pulse type

1

2

3

4

5

6

7

8

9

10

I f you set approach condi tions, you’l l have to cut with the approach condi tions of E10

after power pierce.



Ignore cut conditions in

Power pierce



M105

Edge conditions

Approach / Edge condi tions

Edge

angle

Pierce

power

Pierce

frequency

Pierce

duty

Pierce

time

201

202

203

204

205 P

Pierce gas

pressure

Pierce

gas type

Return

distance

Return

speed

Return

frequency

Return

duty

Q R S T U V

P: Precut outputQ: Precut gas pressure

R: Precut gas type

S: Precut distance

T: Precut speed

U: Precut frequency

V: Precut duty

After-blow gas type is the same as pierce gas type

After-blow gas pressure #906

After-blow time #907

Approach part nozzle gap (standard/thick plate) #908

Approach part nozzle gap (clean/aluminum) #909





Setting the maximum pierce time

Add the macro variable #915 to se t the uppe r l imit value of P ierce Time.

Setup

Set range 0.1 ~ 99.9 (sec)

➯ If a value is set 0 or less, or more than 99.9, the upper limit value will be used (99.9)

➯ When this value is set, please turn the CNC OFF. (Revised values loaded on power-up)

How to set

The value can be set on the Macro Variable display of the CNC’s OFFSET display.

Use the OFFSET/SETTING key so tha t the OFFSET, SETING, WORK soft keys are vis i-

b le (See figure 1 below). Press the sof t key to display the MACRO, OPR, and (OPRT)

soft keys.



EDIT ***** *** *** 12:54:32

EDIT ***** *** *** 12:54:32

OFFSET

MACRO

SETING WORK

OPR

(OPRT) +

(OPRT) +

HNDL

HNDL

Figure 1: Selecting the Macro Variables screen



Press the MACRO soft key to show the macro variable display (figure 2 below).

Move the cursor to the macro var iable 915. Key the numeric va lue in , and press the IN-PUT key to sto re the new value to macro var iab le 915 .


Setting the maximum pierce time Page 13

VARIABLE

NO. DATA NO. DATA

900 908

901 909

902 910

903 911

904 912

905 913

906 914

907 915

> 10

MDI *** *** ***

NO.SRC INPUT +

Figure 2: Macro Variables display



macroexecutorspecifications

New version number: D16-2H - D16-21

Items changed:

1. Soft key funct ion for over-ride was added.

Refer to the attached operation manual for dialogue macro over-ride function operation for

FS16-LB.

2. Data with power pierce used were changed to macro variablesThe reference value of the gap height for twice cut was changed from the gap amount of

E103 to #909 in clean/aluminum and to #908 in other cases. It was changed in such a way

to be able to change the new reference value and the old one at #918 (0: New reference

value, 1: Old reference value).

Refer to the attached power pierce condition table.

Changed programs: 09025, 09930

3. Gas is output in proport ion to the amount of macro variables by the condi tion switch.Program conditions are set at #14300.

#14300=0: Program starts

#14300=1: cut with cut conditions (E1~E9, punch pierce)

#14300=2: cut with scribing condition

Execute the setting value dual of macro variable #912 after pierce gas switch when starting

and #904 when from cut to scribe and from scribe to cut

Changed programs: 09023LB, 09923LB, 09924LB, 09925LB, 09926LB

4. Gas output during piercing

The spec was changed so that gas is still output even if the nozzle height is higher than the

height of gas ejection when piercing . It was changed so that gas is forcibly output when

R1326.0=0 during piercing and the duel is executed only during the time set at macro vari-

able #913.

Changed programs: 09023LB, 09923LB, 09924LB, 09925LB, )9926LB

5. Calculation in OVS 2 hole measurement, correction function was changed.In hole measurement, when the second hole is minus in the Y direction than the first hole,

it is reversed by 180 degree. It was changed so that it won’t be reversed.

Changed programs: 09140LB

6. The macro variable used at G117 macro without ? .

The variables used inside were changed to #916 and #917.

Changed programs: 09117

7. The correct ion calcula tion when the approach is minus a t G114 is corrected.


macroexecutor specifications Page 1



When the approach was minus and R instruction was not given, the correction was not

made. It was changed so that the correction was made.

Changed programs: 09114

8 . T he program was changed so tha t R1327 .0 is tu rned on a t 0810 .

Supplement macro was set.


9. The program was change so tha t the gas ins truc tion becomes 0.3kgf when the head

number is 5 at M104


10. The upper l imit of pierce t ime at macro variable #915was set .

Refer to the attached specifications

Changed programs: 02732LB, 02752LB, 07001LB

11. Version number change

Version display was changed to “D16-21 980602"



Page 2 Items changed:



Transaction with PMC

In the usual over-ride opera tion, each over-ride of PMC ladder is calcula ted. The data are

read into G address (G12, G223, G228, G220, G229) and are displayed by the dia loguemacro.

After the present change, the calculation of over-ride is performed by the dialogue

macro. The data are t ransferred to R address (R1345, R1346, R1347, R1348, R1349) and

then are renewed to PMC ladder.

Over-ride calculation value Dialogue macro PMC ladder

Speed R1345 G12

Power R1346 G223

Frequency R1347 G228

Duty R1348 G220

Gas pressure R1349 G229


Items changed: Page 3



Nozzle Standoff and Focus settingsThis concerns the Pulsar/Altair/Delta series of machines when using the HS-95 Capacitive

Sensor System, and especially with motorized focusFocus HeightFocus height (depth) can strongly affect the cutting process, in terms of kerf width, dross

adhesion, and power required. It can also affect the taper of the cut edge, heat-affected zone, and

other factors.

To set up a new lens, the nozzle gap is set to 0.060 inch (Approx. 1.5 mm) from the surface of

the material. Test cuts are made on 18 or 16 gauge CRS, and the cut with the narrowest kerf is

assumed to be focused at the surface of the material. For systems with the programmable focus

system, the focus base height is then known for that particular lens.Nozzle GapThe HS-95 system normally adjusts nozzle gap each time an E-code is selected. Commonly cut

materials use gaps from .020 to .080 inch. When gap is changed, the entire head moves up or

down with respect to the material surface. THIS CHANGES THE FOCUS POINT.

See the following table for an illustration:

Comment Gap Setting Focus Setting Effective focuscalibration settings 0.060 0.000 0.000

clean cut 0.020 0.000 -0.040

clean cut thinmaterial

0.020 0.040 0.000





0 5 10 15

end of ramping

end of pierce

Initial 2

Initial 1

Final 2

Final 1 D U T Y ( % )

Time (sec)

If you experience blowouts when piercing, first determine which phase of piercing the blowoutoccurs.

~ 5 seconds reduce starting duty~ 10 seconds reduce incremental dutyEnd of pierce lengthen pierce or increase initial duty and/or incremental duty

(lengthen pierce by increasing pierce time and/or step count)

Period How to approach

Piercing of mild steel plate

Ramping PierceThis is the standard piercing technique for Pulsar/Altair/Delta machines.The shutter is opened at an initial duty cycle and frequency, and the duty and frequencyare incremented for a certain number of times, or until a time limit has expired.If too much power is applied, a blowout may occur. If not enough power or time is used,the material will not be fully pierced, and will blow out when cutting is attempted.

Formulas:

"end of ramping" is "step time" * "Step cnt"

"end of pierce" is set by "Pirc. time" (14 sec in above example)

Final duty = initial duty + Incremental duty * step cnt

Additional notes next page



PircNo.

101

102

103

[Thick] 0.375

EDIT ***** **** **** 13:25:01

Return Edit SaveCut

Cond

Mtrl

List+<

[Mtrl name] O-HRS0.375[Type] SS400[Mtrl info] Std /Thick/Clean/Alumi[WACS] ON/OFF

[ Power ]>

Pwr(S)

3000

3000

3000

Pirc.time

18

19.2

21.0

[ Assist gas ]prss.

0.5

0.5

0.5

kind

1

1

1

[ Initial ]freq.

10

10

10

duty

20

20

20

[ Increm. ]freq.

5

5

5

duty

1

1

1

Purgetime

2.1

1.5

1.0

[ Step ]time

0.5

0.5

0.5

Nozzlgap

.065

.060

.060

cnt

21

23

25

PircNo.

101

102

103

Focal(in.)

.065

.059

.059

PulseType

0

0

0

Determines starting levels for pierceDetermines the step size

Determines how long between

steps and how many steps to use.

total time for pierce (plus gas times)

Additional notes next page



Best pierce, all: focus on surface

Best cutting

HR- heavy: focus upHR- std to 1/4” - focus surface or down

Clean-cut- focus down

HRS notes pierce/cut

1/2” low press (.5kg), ramp pierce

3/8”

1/4” higher press (to 1.5 kg)

focus above material

for heavy oxygen cutting

focus at surface

for piercing



NOTES

Amada America Inc. 9/9/99

Documents

1097-New Operator Panel PCB.pdf