Embed Size (px)
Citation preview
10MFP
10MFP Filtration Trolley with icountPD
DD0000031_EN Rev-
© 2012, Parker Hannifin Manufacturing (UK) Ltd
www.parker.com/hfde
GB
Parker Hannif in Manufacturing (UK) Ltd2
GB
ContentsOverview ...................................................................................................................3
Exclusion of Liability ........................................................................................3Conditions for safe use ...................................................................................3
Safety Information .....................................................................................................3Dangers of maloperation or mishandling .........................................................3
Symbol glossary ........................................................................................................4Laser information ......................................................................................................5Calibration .................................................................................................................5Registration of icountPD .........................................................................................5
Contact Information .................................................................................................5Technical specification .............................................................................................6Product features........................................................................................................7Electrical connections ..............................................................................................7
Connecting/Disconnecting ............................................................................8
Product operation .....................................................................................................9Maintenance ............................................................................................................11Ordering information ...............................................................................................13
10MFP Fi ltration Trol ley with icountPD 3
GB
Overview Parker Hannifin’s Filtration trolley allows you to transfer, condition monitor and filter fluid, whilst reporting contamination levels using the icountPD product The 10MFP Filtration Trolley measures particle contamination continuously and updates the results to the output display on the icountPD.
Exclusion of LiabilityParker has made every endeavour to ensure the accuracy of the content of this document, however errors cannot be ruled out. Consequently, we accept no liability for such errors as may exist or for any damage or loss whatsoever which may arise as a result of such errors.
Technical specifications are subject to change without notice.
Conditions for safe useWARNING : When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electrical shock and personal injury.
To ensure compliance with the certification, users are NOT permitted to open the unit’s electrical or icountPD source under any circumstances. Doing so will invalidate the unit’s calibration and it would NOT be suitable for calibrated use.
Safety InformationPlease read and understand the Operating Instructions before using the equipment
This filtration trolley weighs approximately 62kg (137 lbs). Two persons are required to lift the trolley – one either side of the trolley gripping the handle and the trolley base.
Before operating the Filtration trolley ensure all electrical connections, hoses and fittings are securely fitted to the appropriate standards. Check all hoses and fittings for wear and or damage. If replacements are required, please contact your local Parker Hannifin representative.
Do NOT use or store this product in wet or damp environmental conditions.
Best practice mounting orientation is to have the unit placed on a stable surface with easy access to the power switch and icountPD screen. The Filtration cart is designed for use in dry, indoor environments. There is no need to hold the trolley, but you may need to hold or secure the hose / wand assembly during operation.
DO NOT attempt to move the trolley when in use. Do not remove the hose / wand assembly when in use.
CAUTION: High pressure oil systems can be a hazard to life and limb.
Dangers of maloperation or mishandlingIn case of maloperation, mishandling or abuse, as well as in cases ignoring the application limits and safety regulations, the following threats can occur:
General Danger / Operator Injury
Possible Equipment Damage when incorrectly connected to machines / systems or component devices.
Parker Hannif in Manufacturing (UK) Ltd4
GB
Symbol glossaryThe following symbols are used in this manual.
Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.
A Warning notice is used in situations where inattention or misuse could cause personal injury.
CautionA Caution notice is used in situations where inattention or misuse could cause damage to the equipment. If the equipment is used in a manner not specified by the manufacturer, the protection/performance may be impaired.
CheckNotes merely call attention to information that is especially significant to understanding and operating the equipment. You may need to check the orientation or tightness of connections, for example.
Safety equipmentSome operations require special attention to safety, such as the use of safety glasses.
Service/RepairAny servicing or repair work must be carried out by a Parker-approved service centre.
Warning A red band around a picture or instruction is used to emphasize that particular care is required to avoid the danger of personal injury or other hazard.
CautionA yellow band around a picture or instruction is used to emphasize that particular care is required in carrying out the instruction. Examples are checking that plugs are ‘keyed’ (i.e. correctly polarized) before they are fully inserted, or that hoses are fitted carefully so they do not leak.
10MFP Fi ltration Trol ley with icountPD 5
GB
Laser informationThis product contains an infrared 5mW laser.
Any dismantling of the product may result in dangerous exposure to laser radiation. The following information about the laser is located on the side panel of the product.
WARNING: Users are not required to access the laser radiation source and should never do so.
Calibration
Every 12 months
www.parker.com/hfde/condition/service
NOTE: Any servicing or repair work must be carried out by a Parker-approved service centre.
Registration of icountPD
www.parker.com/unlock ➡12
Months
Contact Information
See back page for contact details
Parker Hannif in Manufacturing (UK) Ltd6
GB
Technical specification
Feature Specification
Dimensions (Approx.) (mm / inches) Height : 1029mm / 40.5" Width : 648mm / 25.5” Depth : 483mm / 19”
Weight (Approx.) (Kg / llbs) 62kg / 137 lbs
Principle of operation IPD Laser diode for optical detection of actual particulates
International codes ISO 7 – 22
icountPD calibration By recognised online methods confirmed by the relevant ISO procedures:MTD – via a certified primary ISO 11171 automatic particle detector using ISO 11943 principles, with particle distribution reporting to ISO 4406:1996
icountPD recalibration Every 12 months: [email protected]
Unit Ambient storage temperature –26°C to +70°C (–79°F to +158°F)
Unit Operating Environment DO NOT use the filtration trolley in wet or damp environmental conditions
Recommended Fluid operating Viscosity (maximum)
Up to 108 cSt (500 SUS) (0.85 Specific Gravity)
Pump Flow Rate 38 l/min (10 GPM)
1st Stage Filtration (Suction / Inlet Filter)
Micron rating specified in MF Part number, Visual indicator (Optional), 0.2 bar (3 psi) bypass preventing MF pump cavitation
2nd Stage Filtration (Pressure / Outlet Filter)
Micron rating specified in MF Part number, Visual indicator, 1.7 Bar (25 psi) prevents excessive pressures
Suction / Pressure Hose PVC (standard), 1 metre (39")
Suction Pressure Wand PVC (standard), 1 metre (39")
Certification
IP22 rating
EN61326-1-2006 Electrical equipment for measurement, control and laboratory
EN61029-1-2009 + A11:2010 Modified Safety of transportable motor operated electric tools
2006/42/EC Machinery Directive
10MFP Fi ltration Trol ley with icountPD 7
GB
Product features
8
871 1
2
3
5
3
4
6
9
Key
1 Service covers
2 Visual indicator
3 Dual filters
4 Gear pump
5 Motor
6 Electrical enclosure
7icountPD (icount Particle Detector) - refer to icount user guide supplied on CD
8 Hose and Wand assemblies
9 Oil drip tray
Parker recommend placing the 10MFP on a stable surface with easy access to the power switch and icountPD screen. The Filtration cart should not be used in wet or very humid environments.
Electrical connectionsThe Parker supplied power cables can only be used with the 10MFP products.
UK plug (230V~, 5A fuse *)
EUR plug 110VAC Industrial plug
CAUTION: Only use the Parker-supplied Power Supply Cable. It is the responsibility of the end-user to ensure that the cables are connected and stored correctly to avoid any damage. Keep the power cord away from heat and sharp edges. Never yank the cable from the power socket. The use of any accessory or attachment other than recommended in this instruction leaflet may result in product damage or personal injury.
* Anti-surge T LBC fuse, 5A 5x20mm
Parker Hannif in Manufacturing (UK) Ltd8
GB
Connecting/Disconnecting
1 2
Ensure the panel power switch is in the OFF position.
Connect electrical mains socket to trolley and lower the anti-yank wire clip. Connect mains
plug to mains socket.
3Ensure hydraulic
connections are made before starting unit.
4
Turn overload switch ON.
5To remove electrical
connections, switch off at trolley and mains supply and disconnect power
cable.
6
Turn panel switch ON.
10MFP Fi ltration Trol ley with icountPD 9
GB
Product operation
1
Insert suction hose into the container for the fluid under
test.
2
Ensure the trolley is on a flat, stable surface and in dry conditions.
Secure hoses if necessary, to avoid leakage/spray.
3 4
Insert pressure hose into waste fluid container.
5
See Electrical Connections set up (pages 7–8)
6
Turn overload switch ON.
7
Turn panel switch ON.
Parker recommend that you position the trolley in a safe stable area, as close as possible to the system output, using only the hose assemblies provided.
NOTE: The correct hydraulic connection fittings have been supplied with this Filtration trolley and correct safety standards must be applied when using them.
CAUTION: Make sure that the hose is not kinked.
Parker Hannif in Manufacturing (UK) Ltd10
GB
Allow 30–60 seconds for filters to fill after starting
trolley system
8 9
For very viscous fluids it may be necessary to put 1–2 litres of oil into the inlet filter to prime
the pump.
WARNING: The outlet filter bypass spring acts as a relief valve for the pump. DO NOT restrict the discharge hose with a shut off valve. This will cause excessive pressures in the product which may be harmful to personnel or your equipment.
9 bk
A visual indicator monitors the condition of the filters and indicates CLEAN, CHANGE or BYPASS.
Turn panel switch OFF when the specified fluid condition is met.
bl
Turn the overload switch OFF.
10MFP Fi ltration Trol ley with icountPD 11
GB
Maintenance
1
See Electrical Connections set up (pages 7–8)
2
Ensure the trolley is on a flat, stable surface and in dry conditions.
Remove the suction and pressure hoses from fluid containers and place in trolley.
CAUTION: The trolley may contain oil. Care must be taken when removing hoses and the correct safety and disposal methods used.
3 4
Loosen the bolts on the filter cover using a ½” socket set.
Twist the cover to free the bolts…
5 6
… and lift off. Inspect the cover O-ring and replace if damaged or worn.
Pull filter element assembly from housing.
Caution – Wear appropriate protection if testing hydraulic fluids.
7 8
Replace the filter media.
Wire mesh elements can be ultrasonically cleaned (contact Parker for advice).
Install new elements and replace filter O-ring.
Caution – Ensure O-ring is seated correctly before fitting filter cover.
Parker Hannif in Manufacturing (UK) Ltd12
GB
9 bk
Check the notch of the element and cap are aligned.
Replace the cover. Ensure washers are free of cover and twist to close.
bl bm
Wipe traces of oil from trolley with paper or cloth and dispose
in an appropriate manner.
Do not wet parts that could penetrate the motor, electrical
unit or icountPD.
Tighten the bolts.
10MFP Fi ltration Trol ley with icountPD 13
GB
Ordering information
icountPD FITTED:
Part number Model Motor option
Inlet element
Outlet element
Filter bowl
length
Electrical plug type
Standard fitted elements
Inlet Outlet
10MFP140SA10Q1UKPD 10MFP 1 40 SA 10Q 1 UK 940802 937399Q
10MFP140SA10Q1EURPD 10MFP 1 40 SA 10Q 1 EUR 940802 937399Q
10MFP240SA10Q1INDPD 10MFP 2 40 SA 10Q 1 IND 940802 937399Q
STANDARD TROLLEY:
Part number Model Motor option
Inlet element
Outlet element
Filter bowl
length
Electrical plug type
Standard fitted elements
Inlet Outlet
10MFP140SA10Q1UK 10MFP 1 40 SA 10Q 1 UK 940802 937399Q
10MFP140SA10Q1EUR 10MFP 1 40 SA 10Q 1 EUR 940802 937399Q
10MFP240SA10Q1IND 10MFP 2 40 SA 10Q 1 IND 940802 937399Q
KEY: Motor option 1 = 220/240V~ Motor option 2 = 110V~ IND = Industrial 110V~ UK option PD = icountPD, type IPD12322230
ACCESSORY PART NUMBERS
Description Part number
Mains cable
(UK 2m cable, 230V~, 5A anti-surge fuse)
ACC6JE001
Mains cable
(EUR 2m cable, 230V~)
ACC6JE002
N72530 Filter cover O-ring replacement (x2)
ACC6NX003
Parker Hannif in Manufacturing (UK) Ltd14
GB
REPLACEMENT FILTER ELEMENT PART NUMBERS
Parker Moduflow inlet filter (suction) 0.2 bar bypass Nitrile
20µ Microglass III element 940971Q
40µ synthetic element 940802
40µ stainless steel element 940803
Parker Moduflow inlet filter (pressure) 2.4 bar bypass Nitrile
2µ Microglass III element 937397Q
5µ Microglass III element 937398Q
10µ Microglass III element 937399Q
20µ Microglass III element 937400Q
Water removal element 940734
www.parker.com/hfde
European Product Information Centre (24-hour)
Freephone: +00800 27 27 5374
(from AT, BE, CH, CZ, DE, EE, ES, FI, FR, IE, IT, PT, SE, SK, UK)
Parker Worldwide
AE – UAE, Dubai Tel: +971 4 8875600 [email protected]
AR – Argentina, Buenos Aires Tel: +54 3327 44 4129
AT – Austria, Wiener Neustadt Tel: +43 (0)2622 23501-0 [email protected]
AT – Eastern Europe, Wiener Neustadt Tel: +43 (0)2622 23501 970 [email protected]
AU – Australia, Castle Hill Tel: +61 (0)2-9634 7777
AZ – Azerbaijan, Baku Tel: +994 50 2233 458 [email protected]
BE/LU – Belgium, Nivelles Tel: +32 (0)67 280 900 [email protected]
BR – Brazil, Cachoeirinha RS Tel: +55 51 3470 9144
BY – Belarus, Minsk Tel: +375 17 209 9399 [email protected]
CA – Canada, Milton, Ontario Tel: +1 905 693 3000
CH – Switzerland, Etoy Tel: +41 (0) 21 821 02 30 [email protected]
CN – China, Shanghai Tel: +86 21 5031 2525
CZ – Czech Republic, Klecany Tel: +420 284 083 111 [email protected]
DE – Germany, Kaarst Tel: +49 (0)2131 4016 0 [email protected]
DK – Denmark, Ballerup Tel: +45 43 56 04 00 [email protected]
ES – Spain, Madrid Tel: +34 902 33 00 01 [email protected]
FI – Finland, Vantaa Tel: +358 (0)20 753 2500 [email protected]
FR – France, Contamine s/Arve Tel: +33 (0)4 50 25 80 25 [email protected]
GR – Greece, Athens Tel: +30 210 933 6450 [email protected]
HK – Hong Kong Tel: +852 2428 8008
HU – Hungary, Budapest Tel: +36 1 220 4155 [email protected]
IE – Ireland, Dublin Tel: +353 (0)1 466 6370 [email protected]
IN – India, Mumbai Tel: +91 22 6513 7081-85
IT – Italy, Corsico (MI) Tel: +39 02 45 19 21 [email protected]
JP – Japan, Fujisawa Tel: +(81) 4 6635 3050
KR – South Korea, Seoul Tel: +82 2 559 0400
KZ – Kazakhstan, Almaty Tel: +7 7272 505 800 [email protected]
LV – Latvia, Riga Tel: +371 6 745 2601 [email protected]
MX – Mexico, Apodaca Tel: +52 81 8156 6000
MY – Malaysia, Subang Jaya Tel: +60 3 5638 1476
NL – The Netherlands, Oldenzaal Tel: +31 (0)541 585 000 [email protected]
NO – Norway, Ski Tel: +47 64 91 10 00 [email protected]
NZ – New Zealand, Mt Wellington Tel: +64 9 574 1744
PL – Poland, Warsaw Tel: +48 (0)22 573 24 00 [email protected]
PT – Portugal, Leca da Palmeira Tel: +351 22 999 7360 [email protected]
RO – Romania, Bucharest Tel: +40 21 252 1382 [email protected]
RU – Russia, Moscow Tel: +7 495 645-2156 [email protected]
SE – Sweden, Spånga Tel: +46 (0)8 59 79 50 00 [email protected]
SG – Singapore Tel: +65 6887 6300
SK – Slovakia, Banská Bystrica Tel: +421 484 162 252 [email protected]
SL – Slovenia, Novo Mesto Tel: +386 7 337 6650 [email protected]
TH – Thailand, Bangkok Tel: +662 717 8140
TR – Turkey, Istanbul Tel: +90 216 4997081 [email protected]
TW – Taiwan, Taipei Tel: +886 2 2298 8987
UA – Ukraine, Kiev Tel +380 44 494 2731 [email protected]
UK – United Kingdom, Warwick Tel: +44 (0)1926 317 878 [email protected]
US – USA, Cleveland Tel: +1 216 896 3000
VE – Venezuela, Caracas Tel: +58 212 238 5422
ZA – South Africa, Kempton Park Tel: +27 (0)11 961 0700 [email protected]
© 2012 Parker Hannifin Corporation. All rights reserved.
DD0000031_EN Rev -
