39-9049-2

12 V Cordless Random Orbit Polisher/Sander

CAUTION: Before using this cordless Polisher/Sander or any of its accessories, read this manual and follow all its Safety Rules and Operating

Instructions.

Owner’s Manual

General Safety Rules Specific Safety Rules

and Symbols Functional Description Assembly Operation Maintenance Accessories

Made in China for Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8

Rev 3 17/08/2007

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WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints

Crystalline silica from bricks, cement and other masonry products

Arsenic and chromium from chemically-treated lumber Your level of risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles.

TABLE OF CONTENTS

SECTION PAGE SECTION PAGE

Warranty ……………………... 2 Accessories & Unpacking .. 8 Product Specifications ……… 3 Carton Contents ………….. 9

Power Tool Safety …………... 3–5 Battery Charging &

Installation ………………… 10–11

Specific Safety Rules ……….. 5 Operation ………………….. 12–14 Battery & Charger Safety ...… 5–7 Maintenance .……………... 15–18 Symbols ……………………… 7 Parts & Service …..……….. 19–20

WARRANTY

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2-YEAR LIMITED WARRANTY

This Simoniz product carries a two year warranty against defects in workmanship and materials. This product is not guaranteed against wear, breakage or misuse. If found defective within the stated warranty period, return product to place of purchase, with proof of purchase, and the product will be replaced free of charge.

TOLL FREE HOTLINE: 1-866-FixTool

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WARNING: Before using your power tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the power tool.

Good safety practices are a combination of common sense, staying alert and understanding how to use your power tool. To avoid mistakes that could cause serious injury, do not plug in your power tool until you have read and understood all safety rules. READ and become familiar with this entire Owner’s Manual. LEARN the tool’s

applications, limitations and possible hazards.

● WARNING:

Look for this symbol that identifies important safety precautions. It means CAUTION! BE ALERT! YOUR SAFETY IS INVOLVED!

● KEEP GUARDS IN PLACE and in

working order.

● ALWAYS WEAR EYE PROTECTION.

Any power tool can throw foreign objects into your eyes which could cause

permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses. Safety goggles are available at Canadian Tire Stores.

WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.

WORK AREA

● Keep your work area clean and well-

lit. Cluttered benches and dark areas

invite accidents. ● Do not operate power tools in

environments where explosive elements, such as flammable liquids, gas or dust are present.

Power tools create sparks which may ignite the dust or fumes.

● Keep bystanders, children and visitors away while operating the tool. Distractions can cause you to

lose control.

SAVE THESE INSTRUCTIONS FOR REFERENCE

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SPECIFICATIONS

POWER TOOL SAFETY

Mounting Plate Diameter …………….. 3 ½” Motor OPM …………………………….. 2,900 Battery Voltage ………………………... 12 V Charger ………………………………… 3–4 Hour, Class 2 Charger Input ………………………….. 120 V AC, 60 Hz Charger Output ………………………... 15 V DC, 500 mA

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PERSONAL SAFETY

● Stay alert, watch what you are doing

and use common sense when operating a power tool. Do not use the tool while tired or under the influence of drugs, alcohol or medication. A moment of inattention

while operating power tools may result in serious personal injury.

● Dress properly. Do not wear loose clothing or jewellery. Contain long hair. Keep your hair, clothing and gloves away from moving parts.

Loose clothing, jewellery or long hair can be caught in moving parts.

● Avoid accidental starting. Be sure

power switch is OFF before plugging in. Carrying tools with your

finger on the switch or plugging in tools that have the switch ON invites accidents.

● Remove adjusting keys or wrenches before turning the tool ON. A wrench

or key that is left attached to a rotating or moving part of the tool may result in personal injury.

● Do not overreach. Keep proper

footing and balance at all times.

Proper footing and balance enables better control of the tool in unexpected situations.

● Use safety equipment. Always wear

eye protection. Dust mask, non-skid safety shoes, hard hat and/or hearing protection must be used in appropriate conditions.

TOOL USE AND CARE

● Use clamps or another practical

method to secure and support the workpiece on a stable platform.

Holding the work by hand or against your body is unstable, unsafe, and may lead to loss of control.

● Do not force the tool. Use the

correct tool for your application.

The correct tool will do the job better and safer at the rate for which it is designed.

● Do not use the tool if the power

switch does not turn it ON or OFF.

Any tool that cannot be controlled with the switch is dangerous and must be repaired.

● Disconnect the plug from the power

source before making any adjustments, changing accessories or storing the tool. Such preventative

safety measures reduce the risk of the tool starting accidentally.

● Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the

hands of untrained users.

● Maintain tools with care. Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

SAVE THESE INSTRUCTIONS FOR REFERENCE

POWER TOOL SAFETY

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● Check for misalignment or binding

of moving parts, breakage of parts and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are

caused by poorly maintained tools. ● Use only accessories that are

recommended by the manufacturer for your model. Accessories that may

be suitable for one tool may become hazardous when used with another tool.

● Keep the tool and its handle dry, clean and free from oil and grease.

Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum based products or any strong solvents to clean your tool. Following this rule will reduce the risk of fire, loss of control and deterioration of the plastic components of the tool.

SERVICE

● Tool service must be performed

only by qualified personnel. Service

or maintenance performed by unqualified personnel could result in risk of injury.

● When servicing a tool, use only

identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of

unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury.

● Never allow fingers or clothing to

contact the polishing/buffing pads or sandpaper.

● Always use two hands to control

the polisher/sander to avoid loss of

control.

● Never submerge the polisher/sander in water or any other liquid. The tool will be damaged

and fire could result.

● Always wear eye protection when

polishing or sanding.

● Always wear eye protection and a dust mask when sanding.

● Do not store or carry battery pack in

a manner in which metal objects could contact exposed metal end.

Do not place battery in aprons, pockets, drawers, etc. with loose nails, screws, keys etc. The battery could short circuit causing a fire, personal injury or damage to the battery.

● Never attempt to open the battery pack for any reason. If the housing of

the battery breaks or cracks, immediately discontinue use and do not recharge.

● Do not charge the battery pack if it is wet or shows any evidence of

corrosion.

SPECIFIC SAFETY RULES

SAVE THESE INSTRUCTIONS FOR REFERENCE

POWER TOOL SAFETY

BATTERY & CHARGER

SAFETY

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● Do not incinerate the battery pack. It

can explode in a fire.

● Minor leakage from the battery pack may occur under extreme usage, charging or temperature conditions. This does not indicate a failure. If, however, the outer seal is broken and this leakage gets on your skin, follow these steps: 1. Wash immediately with soap and

water. 2. Neutralize with a mild acid such

as lemon juice or vinegar. 3. If liquid gets into your eyes, flush

immediately with clean water for a minimum of 10 minutes and seek medical attention. NOTE: The battery fluid is a 20–35% solution of potassium hydroxide.

● Do not use an extension cord. Plug

the charger cord directly into an electrical outlet.

● Use the charger only in a standard 110–120 V/60 Hz electrical outlet.

● WARNING: The double-insulated charger is equipped with a polarized plug (one blade is wider than the other). This plug will fit into a polarized outlet only one way. If the plug does not fit fully into the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way. Double insulation eliminates the need for the three-prong grounded power cord and grounded power supply system.

● Charge the battery pack only with

the charger supplied with the tool.

● Do not use the charger in wet or damp conditions. It is intended for

indoor use only. Do not use the charger near sinks or tubs. Do not immerse the charger in water.

● Do not allow the charger cord to hang over the edge of a table or counter or touch hot surfaces. The

charger should be placed away from sinks and hot surfaces.

● Do not use charger to charge any batteries other than the polisher/sander battery. Other

batteries may explode. ● Do not operate charger if cord or

plug is damaged. Replace damaged

cord and plug immediately.

● Do not operate charger if it has received a sharp impact, been dropped or otherwise damaged in any way. Have a qualified technician

examine the charger and repair it if necessary. Do not disassemble the charger.

● For best results, only charge the battery when the temperature range of the battery and work area is between 10–40°C (50–105°F).

● Unplug the charger when not in use and before cleaning or maintenance.

SAVE THESE INSTRUCTIONS FOR REFERENCE

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BATTERY & CHARGER SAFETY

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● Do not abuse the cord. To reduce the

risk of damage to the electric cord or plug, never carry the charger by the cord or yank the cord to pull the plug. Always grasp the plug and pull to disconnect. Always keep the cord away from heat, oil and sharp edges.

V volts

A amperes

Hz hertz

W watt

kW kilowatts

microfarads

L litres

kG kilograms

H hours

N/cm2 newtons per square centimetre

Pa pascals

Min minutes

S seconds

alternating current

three-phase alternating current

three-phase alternating current with neutral

direct current

no load speed

alternating or direct current

class II construction

Splash-proof construction

watertight construction

protective earthing at earthing terminal, Class I tools

revolutions or reciprocations per minute

diameter

off position

arrow

warning symbol

WARNING: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better

and safer.

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This symbol designates that this tool is listed with both Canadian and U.S. requirements by Underwriters Laboratories.

SYMBOLS

BATTERY & CHARGER

SAFETY SYMBOLS

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AVAILABLE ACCESSORIES

WARNING: Use only accessories recommended for this polisher/sander. Follow instructions that accompany accessories. Use of improper accessories may cause injury to the operator or damage to the polisher/sander.

Do not use any accessory unless you have completely read the instructions or Owner’s Manual for that accessory. ● Micro fibre polishing pad ● Sanding disks

WARNING: If any part is missing or damaged, do not plug the charger into the power source or install the battery pack on the polisher/sander until the missing or damaged part is replaced and assembly is complete.

Carefully unpack the polisher/sander and all components. Compare against the “Polisher/Sander Components” chart on Page 9.

ACCESSORIES

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UNPACKING

KNOW YOUR POLISHER/SANDER

Trigger switch

Battery release button

Battery

Mounting plate

Lock-on button

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CARTON CONTENTS

POLISHER/SANDER COMPONENTS KEY DESCRIPTION QTY

A Sander/polisher 1

B 12 V battery pack 2

C Charger 1

D Charging stand 1

E 12 V Adaptor 1

F 12 V Adaptor cord 1

G 60 grit sanding disk (coarse) 1

H 80 grit sanding disk (medium) 1

I 120 grit sanding disk (fine) 1

J 4” micro fibre polishing pad 1

K 4” scrubbing brush 1

L 6” buffing pad 1

M 4” buffing pad 1

Owner’s manual 1

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Have you read “POWER TOOL SAFETY”, “SPECIFIC SAFETY RULES”, “BATTERY & CHARGER SAFETY” and “SYMBOLS” on pages 3, 4, 5, 6 & 7 of this Manual? If not, please do so now before you operate this tool. Your safety depends on it! Every time you use the polisher/ sander you should verify the following: 1. Accessory is firmly installed &

centred on the mounting plate 2. Proper eye and breathing

protection are being worn.

Failure to adhere to these safety rules can greatly increase the

chances of injury.

REMOVING & INSTALLING BATTERY

WARNING: Always make sure your fingers are away from the ON/OFF switch when removing or installing a battery. 1. To remove the battery from the tool,

squeeze the locking buttons (1) on each side of the battery (see Fig. 1).

2. Slide the battery (2) completely out of the tool.

3. To install a battery, align the negative

polarity symbol (3) and the raised key (4) on the battery with the negative polarity symbol (5) on the tool handle (see Fig. 2).

4. Slide the battery fully into the tool handle until you hear the locking latches (6) “click” into place. NOTE: The battery will not fit into the

tool if the negative polarity symbols are not aligned. If you encounter difficulty inserting the battery into the tool, check to make sure the negative polarity symbols are aligned.

5. Gently pull on the battery to ensure it is securely latched into the tool.

CHARGING THE BATTERY

Before beginning any polishing or sanding project, it is important that you fully charge the battery. As it takes 3 to 4 hours to fully charge a run down battery, it is recommended that the battery be charged the day before being used.

WARNING: Use ONLY the 12 Volt charger supplied with this tool to charge the battery. Do not charge any other batteries with the charger supplied with this tool. Mixing incompatible batteries and charger may cause the battery to leak or burst causing personal injury.

WARNING !

BATTERY CHARGING & INSTALLATION

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Fig. 1

Fig. 2

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CHARGING THE BATTERY – cont’d

1. Plug the small plug (1) of the charger

(2) into the receptacle (3) on the side of the charging stand (4) (see Fig 3).

2. Plug the charger into a 115 V AC power source.

3. Insert the battery fully into the cavity of

the charging stand. NOTES:

a) Align the raised rib of the battery (5) with the matching slot (6) in the front of the charging stand cavity before inserting the battery. If the battery does not fit into the charging stand cavity easily, check to make sure the raised rib of the battery is toward the front of the charging stand. b) When fully inserted into the charging stand cavity the red indicator light (7) will come ON. If the light does not come ON, the battery or the charger is defective and must be replaced with a new one.

4. After charging the battery for 3 to 4 hours, remove the battery from the charging stand and unplug the charger from the power source.

BATTERY & CHARGER FACTS

1. The battery supplied with the tool is

NOT fully charged when shipped. The

battery must be charged for at least 5 hours before being used in the polisher.

2. There are two conditions under which a battery will not accept a full charge: ● when the battery is new ● when the battery has not been

used for an extended period of time.

These are normal conditions and do not indicate a problem. After about four cycles of charging and discharging through use, the battery will accept a full charge.

USING POLISHER/SANDER WITH 12 V ADAPTOR AND CORD

You can power the polisher/sander with your car battery by using the 12 V adaptor and cord instead of using the tool battery. 1. Remove battery from the tool.

NOTE: Refer to “removing & installing

battery” instructions on Page 10.

2. Install battery adaptor (1) into the tool handle (2) (see Fig 4). NOTE: Make sure the polarity symbols

(+ / -) on the adaptor match up with the same symbols on the tool handle.

3. Insert the small plug of the 12 V cord (3) into the end of the adaptor (4) and the large plug of the 12 V cord (5) into the accessory receptacle of your car.

BATTERY CHARGING & INSTALLATION

Fig. 3

Fig. 4

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Your Simoniz

® Polisher/Sander is designed

with Random Orbit technology. The tool will perform better when less pressure is applied. Applying excessive pressure will slow down the random motion and reduce the effectiveness of the tool. This Random Orbit Technology applies to all functions: polishing, buffing and sanding.

WARNING: Always remove the battery from the tool while changing accessories.

WASH VEHICLE OR BOAT

Before applying polish (or wax), it is important to clean and dry all the surfaces to be polished or waxed. 1. Wash, clean and dry the vehicle or

boat.

2. Remove all road tar, grease spots and bug stains.

3. Make sure the work area is dry. APPLYING POLISH

1. Attach 4” foam applicator pad (1) to

the mounting plate (2) (see Fig. 5). NOTES:

a) A hook & loop system is used to attach the polisher accessories to the mounting plate. To attach the foam pad, simply place the loop surface of the pad on the hook surface of the mounting plate and firmly press it in place. b) Make sure the pad is centred on the mounting plate.

2. Apply a bead of liquid polish to the

foam pad (see Fig. 6). NOTES:

a) Use only liquid polish. It spreads more evenly on the working area. b) Keep from getting polish on the edge of the foam pad to reduce splatter. c) Apply polish to the pad sparingly. Excess polish will not provide extra protection. It only makes removal more difficult.

3. Place polish covered surface of foam

pad on the work surface and turn the polisher ON by squeezing the trigger switch (1) (see Fig. 7). NOTE: Press and hold lock-on button

then release trigger switch to lock the switch ON. Press trigger switch again to turn the polisher OFF (see Page 8).

OPERATION

! Fig. 5

Fig. 6

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Tips for applying polish

● Apply polish with sweeping straight line strokes, either side-to-side or back-to-front (see Fig. 7)

● Use a thin even coat. ● Do not use excessive pressure against

the work surface. The random orbit action works best with little pressure.

● Each time you add polish to the foam pad, use less polish to avoid saturating the pad.

● Follow specific recommendations of the polish manufacturer.

REMOVE POLISH

1. Allow polish to dry to a haze.

2. Remove the 4” foam pad and install

the 6” buffing pad (see Fig. 8). NOTES:

a) Make sure the foam pad is centred on the mounting plate. b) You can also use the 4” foam pad to remove polish. If you used the 4” pad to apply polish, it must first be thoroughly cleaned and dried. See Maintenance section of this manual for pad cleaning instructions.

Tips for removing polish

● Let the tool do the work. Do not apply excessive pressure when removing polish.

● Move the polisher in a figure 8 pattern over the surface you are polishing.

● Remove the buffing pad periodically and shake out the excess dried polish. Excess dried polish in the buffing pad will cause streaking.

FINAL BUFFING & POLISHING

After you have removed all the polish, remove the foam pad and install the 4” micro fibre polishing pad for a “showroom shine” (see Fig. 9). Refer to “Tips for removing polish” above and proceed in exactly the same manner for the final buffing & polishing.

Fig. 7

OPERATION

Fig. 8

Fig. 9

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SANDING

This tool is designed for light duty sanding projects such as minor bodywork, surface rust removal and preparing metal surfaces for painting. It is not designed for major projects that require considerable material removal or prolonged sanding. Install the appropriate sanding disk on the hook surface of the mounting plate (see Fig. 10). Use a coarser grit sanding disk for faster material removal. Use a finer grit sanding disk for smooth finish. Because the tool uses random orbit technology, the risk of burning or creating swirl marks in your work is virtually eliminated. For best results, do not apply excessive pressure. Let the tool do the work.

SCRUBBING & CLEANING

The Polisher/Sander is also equipped with a scrubbing brush. The brush is ideal for light cleaning applications such as tile and other non-porous surfaces. NOTE: Because of the random orbit action, the scrub brush will NOT work on carpets.

WARNING: Never use volatile fluids such as gasoline. These can cause an explosion and fire and seriously injure you.

WARNING: Never submerge the tool or the scrubbing brush directly into water or other cleaning solutions. Spray the surface with the cleaning solution.

Install the scrubbing brush on the hook surface of the mounting plate (see Fig. 11).

OPERATION

Fig. 10

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Fig. 11

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GENERAL

WARNING: Always remove the battery from the tool while before performing any servicing.

WARNING: When servicing, use only identical SIMONIZ

® parts. Use of

any other part may create a hazard or cause product damage.

WARNING: Do not at any time allow brake fluids, gasoline, petroleum-based products, penetrating oils, etc. to come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.

DO NOT abuse power tools. Abusive practices can damage the tool as well as the workpiece.

WARNING: DO NOT attempt to modify this polisher/sander or create accessories not recommended for this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal conditions. Therefore, no further lubrication is required.

CLEANING THE SANDER/POLISHER

Clean the exterior of the tool with a soft damp cloth. NEVER use commercial

solvents when cleaning the tool because they can cause damage to plastic parts.

WARNING: Never immerse the tool in water. Remove the foam pads and clean them separately.

CARE OF ACCESSORIES

The foam and micro fibre pads are washable and reusable. Simply remove them from the tool and wash them in warm water with a mild detergent. Rinse thoroughly in clear warm water. NOTE: Allow pads to air dry. Do not force

dry them in a clothes dryer. The dryer will damage the pad material. When storing the tool, remove the foam pads to prevent compression and distortion of the foam. REPLACING MOUNTING BASE

It may be necessary to replace the mounting base due to continual exposure to dust and debris. The following procedure will demonstrate how to remove the mounting base from the tool. NOTE: There are two gear housing screws

to be removed. 1. Remove accessory pad or sanding

disk from the base.

2. Insert a #1 Phillips® screwdriver (1)

through the hole in the bottom of the base (2) (see Fig. 12).

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MAINTENANCE

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REPLACING MOUNTING BASE – cont’d

3. Rotate the pad counter-clockwise with

the screwdriver until the screwdriver makes contact with the counterweight (3).

4. While looking between the base and the plastic housing, rotate the pad and counterweight until you can see one of the two gear housing mounting screws (4). NOTE: There are two screws, one on

each side.

NOTE: Refer to Figure 13 on Page 17 for

details on removing the two gear housing mounting screws. The exploded view of the mounting pad assembly has been illustrated with the counterweight (3) rotated away from the screwdriver to provide a clear view of the components. When removing the gear housing mounting screws, the counterweight must be touching the screwdriver to properly align the screwdriver with the screws.

5. Remove the first gear housing

mounting screw (4). NOTE: If the hole in the base does not

align perfectly with the screw, make sure the counterweight is touching the shaft of the screwdriver.

6. Repeat steps #2 to #5 above to locate and remove the second gear housing mounting screw. NOTE: The second mounting screw is

located on the opposite side of the gear housing (5).

7. Once both gear housing mounting screws are removed, lift the base and gear housing assembly out of the main housing. NOTES:

a) Keep the gasket (6) for use in installing the new base and gear housing assembly. b) The base and gear assembly are not repairable and must be replaced as a complete unit.

To install the new base assembly, simply reverse the steps in the above procedure.

MAINTENANCE

Fig. 12

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ENVIRONMENTAL CONCERNS

This product contains nickel cadmium battery cells like most cordless operated products manufactured today. These cells allow your new product to be recharged many times during their normal life cycle. Simoniz

® is deeply concerned with the

protection of our environment. We ask you to join us in helping to protect it. After your product reaches the end of its life cycle, it must be disposed of in a manner that will not add to the pollution of our environment. Under NO circumstances should any nickel cadmium battery cells be disposed of in the garbage or in landfills. Doing so will not only contaminate our environment, but also our children’s.

BATTERY MAINTENANCE

For power, long operational life and light weight your tool is powered by a Nickel-cadmium battery pack. Nickel-cadmium batteries are powerful, rugged and will provide hundreds of charge/discharge cycles if properly maintained and periodically ‘exercised’. Exercising is required to recover most of the capacity lost during usage. This process reduces the size the active cadmium hydroxide crystals on the anode, to expose all surface area and restore capacity. How to care for your Nickel-cadmium battery

1. Never allow a battery to freeze.

2. Never charge a battery that has been stored at or below 5° or above 40° C. Allow it to sit at room temperature for at least 30 minutes before charging.

3. Do not charge a battery if it feels warm to the touch.

4. Never charge a battery after a short use. Let it sit until it is needed again.

5. Never charge the battery until the tool in which it is being used can not produce useful work.

6. Do not leave a battery on the charger after charging time has expired; usually 3 to 4 hours. Your charger will not damage the battery. However, the heat it produces shortens the battery operational life.

Fig. 13

MAINTENANCE

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BATTERY MAINTENANCE – cont’d

How to exercise a Nickel-cadmium battery

1. Every two months or after 30 charge/discharge cycles, whichever comes first, fully discharge your battery. To fully discharge the battery, place it in the tool that it came with and work with the tool until it nearly stops and no longer produces useful action.

2. If the tool came in a kit with a worklight, insert the battery into the light. Turn the switch ON and leave it ON until the filament is cherry red.

3. Let the battery rest for 30 minutes at room temperature (approximately 21°

C) before charging.

4. Charge the fully discharged battery

for approximately 4 hours at room temperature.

MAINTENANCE

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PARTS DIAGRAM – MODEL 39-9049-2

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WARNING: When servicing, use only SIMONIZ® replacement parts. Use of any other parts may create a HAZARD or cause damage to your 12 V Cordless Random Orbit Polisher/Sander.

Any attempt to repair or replace electrical parts on this 12 V Cordless Random Orbit Polisher / Sander may create a hazard unless repair is performed by a qualified technician.

Always order by PART NUMBER, not by key number.

Key # Part # Part Name Quantity

1 163688 Switch 1

2 500201 Screw 4

3 306098 Left housing 1

4 656000 12 V Adaptor 1

5 310566 Back cover 1

6 242555 Fixing steel wire 1

7 654503 Battery pack 2

8 222251 Conducting strip 4

9 152005 Contact plate 1

10 N/A Lead wire 2

11 130032 Motor 1

12 200058 Motor gear 1

13 202011 Oil-retaining bearing 1

14 232509 Gear box 1

15 340011 Sealing ring 1

16 312136 Gear box cover 1

17 500209 Screw 4

18 200059 Gear 1

19 202712 Shaft 1

20 520026 Bearing 1

21 321025 Vibration reduction ring 1

22 341016 Hook & loop pad 1

23 341017 Sponge pad 1

24 145036 Base plate 1

25 520040 Bearing 1

26 225337 Bearing cover 3

27 203057 Counterbalance 1

28 500801 Screw 2

29 236033 Gearbox cover 1

30 306098 Right housing 1

31 JM-15U Charger 1

32 CLQ035-12 Charging stand 1

33 164301 12 V Adaptor cord 1

PARTS LIST – MODEL 39-9049-2

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