12
Your One Source for Minerals Processing Equipment

1.2.pdf

Embed Size (px)

Citation preview

Page 1: 1.2.pdf

Your One Source for Minerals Processing Equipment

Page 2: 1.2.pdf

ABON ENGINEERING

CYCLONES & PUMPS

FLSmidth Minerals is your One Source for the world’s largest installed base of original equipment, enhanced products, technologies, and services unmatched in the mining and

minerals processing industries.

To successfully compete in today’s challenging world economy, companies often require innovative solutions to make their plant operating systems function at peak efficiency.

Utilizing the latest in equipment technology, resources, and materials, we deliver the optimum design, equipment, and process support needed. When you select FLSmidth Minerals as your

partner, you also bring this solid foundation and support to your business.

FLSmidth ABON manufactures feeding, sizing, crushing and screening equipment for an ever expanding range of industries in the broad sphere of minerals handling and minerals processing by-product activities.

FLSmidth Buffalo is a world class supplier of feeding and crushing equipment for mining and general industries, offering extensive experience in design, development, manufacture, and servicing of this equipment.

Dorr-Oliver and EIMCO have long been major pioneers and leaders in liquid/solid separation solutions. These well known companies and brand names each record over 100 years of technical innovation in the minerals processing industry.

Excel Foundry and Machine specializes in the manufacture and supply of premium crusher parts and mining equipment parts for cone crushers, hydraulic shovels, electric shovels, rope shovels, excavators, mining drills, and drag lines.

FLSmidth KOCH designs, manufactures, and services a broad range of material handling equipment and systems for various industries, from minerals and cement to pulp and paper. In addition, it is active in supplying coke oven plant technology, rolling mill systems, and steel construction for hydraulic engineering.

FLSmidth KREBS is the world’s leading provider of hydrocyclone separation and severe-duty slurry pumping solutions and has been serving process industries since 1952.

Established in 1934, FLSmidth Möller specializes in the design, engineering, procurement, erection, and commissioning of pneumatic conveying systems and silos equipped with pneumatic facilities.

FLSmidth MVT designs, manufactures, and services a broad range of material handling equipment and systems for various industries, from minerals and cement to pulp and

paper.

FLSmidth RAHCO designs, manufactures, and services bulk handling systems for the mining, aggregate, and bulk solids industries. Material Handling

products include mobile conveyors, radial stackers, portable conveyors, fixed/overland conveyors, and at-the-face mining conveyors.

Page 3: 1.2.pdf

FLSmidth Minerals has over a century of experience in crushing. As a world-class supplier of crushing equipment for the mining, cement and aggregate industries.

This expertise is supported by more than 1,700 installed crushers, feeder-breakers and sizers.

All of our crushing and sizing equipment is available for surface or underground installation, for stationary or mobile applications, and for climatic conditions that range from tropical to arctic.

CrushingCrushing Products

Gyratory Crushers •

Cone Crushers •

Low Speed Sizers •

Roll Crushers •

Jaw Crushers •

Feeder-Breakers •

Hammermills •

Vertical Shaft Impactors •

Plants & Systems •

Crusher Gears•

GrindingFLSmidth Minerals is your One Source for grinding products and systems. Since 1902, we have supplied over 2,500 mills, and many of the largest plants operating today use our world-renowned SAG and ball mills, both gearless and gear driven, and in some of the most extreme environments. Our understanding of the mining, industrial minerals, and power industries has resulted in a complete line of grinding mills and systems for wet and dry processing of metallic and non-metallic materials.

Grinding ProductsBall Mills •

SAG/ AG Mills •

Rod Mills •

Mill Gears •

Limestone Preparation •Systems

Mill Performance •Enhancements

Page 4: 1.2.pdf

With the powerful brand names of Krebs, Dorr-Oliver, EIMCO, WEMCO and Technequip, FLSmidth Minerals is now able to deliver cutting-edge solid-particle recovery and classification technology for all your liquid/solid separation needs. FLSmidth Minerals offers a variety of services and equipment for Liquid/Solid Separation including classification, flotation, sedimentation, vacuum and pressure filtration equipment as well as pumps and valves.

FLSmidth Minerals manufactures classifying and degritting equipment to settle, dewater, concentrate, remove and recover solids. From advanced gMAX™ series hydrocyclones to heavy media separation systems, we supply reliable, durable, and flexible configurations that perform economically. Complete your flowsheet requirements with a variety of different classification equipment designs and construction material options.

ClassificationFLSmidth Krebs Product Line

Hydrocyclones

FLSmidth Krebs supplies the

broadest range of sizes, styles, and

configurations of hydrocyclones

available in the industry. Hydrocyclones for Solids •Recovery, Removal and Size Classification

Liquid-Liquid Hydrocyclones•

Manifolded Hydrocyclone •Systems

Vessel Hydrocyclone Systems•

Multiphase Desanders •

Solids Handling Systems•

FLSmidth Dorr-Oliver Eimco

Product Line Bowl Desiltors •

Rake Classifiers •

Hydrocyclones •

Merco Rotary Strainers •

MonoSizers •

HydroSizer •

Curved Screens •

FLSmidth Heavy Media Separation

Product Line Wemco® Screw Classifiers•

Wemco HMS Drums•

Wemco HMS Modular Systems •

Wemco Remer Jigs•

Page 5: 1.2.pdf

SedimentationFLSmidth Minerals supplies a wide range of sedimentation equipment from well-known and respected brand names such as EIMCO and Dorr-Oliver. Our engineers bring extensive experience to your process needs and can help you determine the most cost-effective mechanism for your application, without compromising quality or dependability. This assistance includes determining settling rates, detention times required for clarification, the unit area, and solids-retention times required for thickening.

In addition, we assist you in selecting the correct heavy-duty thickener and clarifier sizing to ensure a margin of safety for process upsets and create the greatest operational flexibility. We work with you to address the specific process challenges influencing your thickener and clarifier selection

To better understand the available options for your thickening and clarification process needs, please contact one of our regional service centers.

Sedimentation ProductsHi-Rate Thickeners•

Hi-Density Thickeners•

Deep Cone® Paste Thickeners•

Paste Production Storage •Mechanisms

Conventional Clarifiers & •Thickeners

Delta-Stak® Clarifiers•

E-CAT® Clarifier / Thickener•

Reactor-Clarifiers™ Solids •Contacts Units

Tray Thickeners •

Superthickeners / Caisson •Thickeners

Cable-Torq / SwingLift Thickeners •and Clarifiers

Feed Dilution Systems •

Sedimentation Drives •

Inclined Plate Settlers •

Causticizers •

Lime Slakers •

Slurry Mixers & Agitators •

Page 6: 1.2.pdf

Acknowledged throughout the minerals processing industry for its extensive research and development, Dorr-Oliver Eimco has remained the world’s largest supplier of flotation equipment. Now part of FLSmidth Minerals, the combined strength of this merger sustains industry reports that WEMCO, Dorr-Oliver, and XCell flotation cells account for more than two-thirds of all annual sales globally. For the last decade the company has averaged annual sales in excess of 800 units. We attribute this success to our ability to provide either self-aspirated or forced-air flotation technology or a combination of the two. This flexibility enables us to provide the best technical solution for the customer.

WEMCO, XCell, and Dorr-Oliver flotation machines have earned global recognition for design innovations that deliver greater flotation efficiency with dramatic power savings. We are at the forefront of the industry’s trend to install fewer, but larger, units rather than multiple smaller cells to save space, power, maintenance, and auxiliaries.

FLSmidth Minerals supplies both large and small including the 257m3 WEMCO® SmartCell™ flotation cell which which for several years has been the largest operating flotation cell in the world! After a successful start up in 2004 of the 257-cubic meter cell in Chile, additional orders for these super large cells have been coming in from around the world.

Flotation ProductsWemco® SmartCell™ •Flotation CellsDorr-Oliver® Flotation •CellsXCell™ Flotation Cells•Self-aspirated flotation •cellsForced-air flotation •cellsFlash Flotation •Column Flotation •

Flotation

Page 7: 1.2.pdf

FiltrationSince 1910, FLSmidth Minerals has manufactured pressure and vacuum filters. Today Dorr-Oliver®, EIMCO®, and Shriver® filtration equipment for minerals processing flowsheets is used for concurrent and countercurrent cake formation, cake discharge, washing, dewatering, settling, and drying.

At FLSmidth Minerals, filtration technology is a dynamic art as well as a science. We understand that several approaches may be appropriate to your application. Therefore, we carefully analyze your process requirements before recommending our most efficient and cost effective equipment solution.

Equipment design, construction materials, application needs, and a host of other criteria are all critical to the decision making process. But regardless of the variables, we will help you identify the vacuum or pressure filtration alternative that is best for your specific need. We are your One Source for vacuum and pressure filters.

Filtration ProductsPressure Filtration

AFP Filter Presses •

Shriver® Filter Presses •

Kelly Filters-Vertical Pressure Filters•

Beltpress Filters •

Gravity Belt Thickeners •

Dregs ClariPress Filters •

White Liquor ClariDisc Filters •

Pressure Tube Filters•Vacuum Filtration

Horizontal Belt Filters•

Vacuum Drum Filters with scraper, •

string roll, precoat, wire and belt

Horizontal Pan Filters•

Indexing Belt Filters•Vacuum Disc Filters

Agidisc™ Vacuum Filters•

American Disc Filters•

Large Diameter Disc Filters•

Lime Mud ClariDisc® Filters •Special Vacuum Drum Filters

EimcoMet™ Filters •

Extra Heavy Duty Iron Ore filters •

Press Belt Drum Filters•

Solvent Oil Dewaxing/Deoiling Filters •

(SOD)

Rotary Vacuum Precoat Filters•

Page 8: 1.2.pdf

Pumps & ValvesPumps

Krebs millMAX™ severe-duty slurry pumps •have a unique design developed exclusively for grinding mill discharge duties and other abrasive slurries. FLSmidth Krebs offers wet end conversions or complete pump assemblies to meet customer desires and demands.The millMAX™ Pump features a patented on-line wear clearance adjustment, which minimizes cost per ton pumped compared to conventional hard metal and rubber lined pumps through: - Increased Wear Life - Lower Power Consumption - On-line Wear Clearance Adjustment - Increased Mill Throughput - More Consistent Hydrocyclone Separation - Less Downtime

Filtrate pumps •Gorator pumps •Air-operated (ODS) diaphragm pumps •

ValvesKnife Gate valves •

The Krebs Technegate™ knife gate valve is a bi-directional, packingless, on-off slurry knife gate valve designed for harsh service.

Tech-Taylor valves •Vacuum breaker valves •

FLSmidth Minerals is a leading supplier of high performance slurry handling equipment for transporting liquid/solid slurries to their desired destination.

We offer complete slurry pump, vertical pump, centrifugal pump, pneumatic pump, valve, and gate valve assemblies to meet customer requirements while adhering to precise industry specifications and tolerances.

We supply slurry handling equipment under industry-leading brand names such as Krebs®, Technequip, Dorr-Oliver, and EIMCO slurry handling equipment. Out products include the popular Krebs millMAX slurry pump, Dorr-Oliver ODS pump, or Technegate Knife Gate Valve.

We specialize in equipment that is rugged and durable, able to handle heavy slurries, or even extremely corrosive or abrasive materials. When your objective is to increase wear life, lower power consumption, increase mill throughput, or enjoy less downtime, we can develop slurry handling products exclusively too your particular requirements. Our representatives can provide local service and assistance in specifying, installing, and maintaining your slurry handling equipment.

With the breadth of our product line, FLSmidth Minerals is your One Source for all slurry handling needs.

Page 9: 1.2.pdf

FLSmidth Minerals provides a wide range of thermal treatment systems for the minerals industries. Each system and technology provided by FLSmidth Minerals is based on extensive raw material analysis and careful review of product quality requirements. This ensures the optimum process flow sheet is developed from our extensive line of proprietary technologies.

Pyroprocessing ProductsRotary Kilns & Dryers •

Preheaters •

Coolers •

Fluid Bed Systems •

Gas Suspension •Systems

Incinerators •

Smelting •

Combustion Systems •

Pilot Processing Plants •

Pyro Gears•

Pyroprocessing

Material HandlingMaterial Handling Products

Pipe Conveyors •

Belt Conveyors •

At-the-Face Mining •Conveyors

Feeders •

Stackers-Reclaimers •

Pneumatic Conveying •

Reusable Leach Pads •

Underground Mining•

The FLSmidth Minerals is your One Source for both mechanical and pneumatic conveying technologies for the mining and minerals sector. We offer traditional trough type belt conveyors as well as fully enclosed pipe conveyors in both in-plant and overland applications. Pipe conveyors are ideal for projects requiring strict environmental compliance or where difficult conveyor routing would require several conventional trough conveyors versus a single pipe conveyor.

Our experience also includes complete crushing and screening plants and ancillary equipment such as high capacity tripper cars, shuttle conveyors, chain feeders, belt feeders and apron feeders. Recent mechanical

conveying projects include equipment with rated capacities as high as 10,000 metric tons per hour.

Through FLSmidth Möller, we offer over sixty years of experience in pneumatic conveying systems in a variety of industries. Through FLSmidth MVT, we also offer all types of stacking, reclaiming, and spreading technologies through. Through FLSmidth KOCH, we are the worldwide market leader in pipe conveyors.

FLSmidth RAHCO brings over 60 years of experience providing conveying equipment specifically designed, engineered and manufactured to meet customers’ needs, .

Page 10: 1.2.pdf

Specialty Products

Canal Diggers

FLSmidth RAHCO supplied Canal Diggers are so versatile that they can meet your every need - operating on canal slopes, on slope and bottom combinations, or only on the canal bottom.

Trimmers •Slipform & Pavers •Workman Jumbos •Full-section Solutions •Half-section Solutions •

Excavators

FLSmidth RAHCO supplies Continuous Excavators and Wet & Dry Salt Harvesters

Continuous Excavators• Wet Salt Harvesters• Dry Salt Harvesters•

Coking Plants

The core our coking plant technology is our patented stamp charging technology, the most currently available, cost-effective procedure for the production of either low-quality coal or high-quality coke. This stamp charging technology has been refined over decades in by-product coking plants with horizontal chamber ovens, in heat recovery plants, and through continuous development of machine technology.

We supply a broad range of services from the construction of single machines to the design and completion of turn-key systems, from coal-preparation to feeding the ovens. We also deliver economic viability studies, consultations during the change-over of procedures as well as automation concepts, and complete the FLSmidth KOCH scope of performance.

Rolling Mill Technologies

Today our rolling mill technology group designs and produces individual units, plant sections such as finishing lines or rolling mill trains, and complete turnkey plants.

Rotary Agglomerators

FLSmidth Minerals has designed rotary kilns and dryers since 1898 with over 2100 units sold and with kilns as large as 7.6m diameter x 232m long successfully operating.

Our Rotary Agglomeration Drum technology is based upon proven and robust kiln and dryer components. Due to their extra-heavy duty design, FLSmidth Minerals agglomeration drums are very low maintenance and offer high mechanical availability

Page 11: 1.2.pdf

FLSmidth Minerals provides a wide range of services for mineral processing equipment and systems including raw material testing, process design, equipment installation, troubleshooting, process and mechanical analysis and commissioning of new plants

Our customers are our most important assets. Once we have designed and installed your processing systems, we do everything possible to provide the tools to ensure that those systems continue to operate at optimum levels, all the time. It is by no means a radical concept. Indeed, everyone promises it; we deliver it. Through the service technology group, our sales, engineering, and support staff remains accessible to you even after your plant is running. Be assured that you will always be able to draw on our depth of knowledge, breadth of capabilities, and improvements in technology.

FLSmidth Minerals Service Technology Group is the only place in the world to get authentic, high quality, original equipment manufacturer spare and replacement parts for your FLSmidth, Fuller, Traylor, and FLSmidth Minerals supplied equipment. It is also the only place to find field engineers and technicians trained specifically to deal with the unique characteristics of this equipment. Browse through the associated pages to find out more about how our service technology group can help you get the most out of your FLSmidth minerals equipment.

OEM Process Equipment Parts

FLSmidth Minerals is the only place in the world to get authentic, high quality, original equipment manufacturer spare and replacement parts for your FLSmidth Minerals supplied equipment, including all the FLSmidth Minerals brands: It is also the only place to find field engineers and technicians trained specifically to deal with the unique characteristics of the equipment. Browse through the associated pages to find out more about how we can help you get the most out of your equipment.FLSmidth Minerals is a supplier of custom-designed minerals processing equipment and systems. As such, we do not maintain a large inventory of spare parts. However, we do keep some items on hand such as special seals, graphite wearing parts, nuts and bolts, and other more commonly used parts. In addition, we occasionally inventory parts that were never shipped to end users for a variety of reasons.

Customer ServicesTechnical Services

Erection and •

commissioning

Operations and •

maintenance

Expert services •

Technical assistance •

Training •

Products

Original OEM spares •

Product review and •

improvement

Life cycle analysis •

Repair •

Retrofits •

Engineering Services

Equipment audits •

Process audits •

Testing •

Erection supervision •

Training •

Operations and Maintenance

Mill management •

Plant maintenance •

Asset management •

Page 12: 1.2.pdf

©FLSMidth Group 2008

For more information, Contact your One Source today!

www.FLSmidthMinerals.com

As a single-source supplier, we integrate design engineering, fabrication, and services to ensure customized total packages. We provide a complete range of products for the minerals processing industries.