1
STUDY OF THE CHEMICAL COMPOSITION OF GRAPE STALKS FEEDSTOCK FOR BIOREFINERY SÓNIA O. PROZIL , JOANA A. MENDES , DMITRY V. EVTUGUIN , LUÍSA P. CRUZ LOPES CICECO and Department of Chemistry, University of Aveiro, 3810-193 Aveiro, Portugal CI&DETS and Department of Environment, Polytechnic Institute of Viseu, 3504-510 Viseu, Portugal Email: [email protected] PRODUCTS Pulp, oils, ethanol, bioplastics, adhesives, composites, etc. PROCESSING TECHNOLOGIES Bio-processes, Chemical processes, Thermal and Physical processes Continued to wine process 1. Introduction Vineyard culture is widely spread across all Continents, in which the European Union (EU) represents 60% of the world production of wine. The treatment of winemaking by- products is receiving more attention, both to facilitate its recovery and/or protection of the environment. The wine industry produces a large amount of by-products which, in most cases, are not highly valued, and constitute enormous waste. Grape stalks are an important by-product of the wine sector. Since this is a by-product of lignocellulosic nature, renewable character and not competitive with food and industrial use, grape stalks are an excellent biomass that fits with biorefinery concept. As both aiming for a better understanding of grape stalks and the evaluation of their potential as a source of new materials are essencial, particularly for the acquisition of thermomechanical pulp, the general chemical composition has been evaluated. FEEDSTOCK Lignocellulosic material [1] Figure 1: The integrated grape stalks biorefinery concept. 2. Experimental and Results Parameters Content (%) Ashes (Tappi T 211 om-93) 7.0 Extractives (Tappi T 204 om-88) 2.3 1.0 23.7 Proteins 6.1 Tannins 15.9 Klason Lignin (Tappi T 204 om-88) 17.4 Cellulose Kürscher and Höffer 30.3 Hemicelluloses 21.0 Pulping Conditions Pulp yeld % wt. Residual Lignin % wt.* Alcali active % Sulfidity % Temperature ºC Time min 20 28 165 120 48.1 33.5 2. Experimental and Results General chemical composition Xylans Characterization Lignin Characterization Kraft pulping of grape stalks The cellulose determined using the method 0 10000 20000 30000 40000 50000 60000 70000 10 15 20 25 30 35 40 2q, deg Relative intensity, a.u. O O O O O O O O O O O O O O O =93º c=10.3 Å a=7.9 Å b=8.0 Å 101 101 101 002 002 101 101 101 040 I am I cr I cr 040 Figure 3: X-ray scattering diffractogram of cellulose from grape stalks. Unit Cell Dimensions: a - 7.9 nm; b - 8.0 nm; c - 1.03 nm and angle γ = 93º. Degree of cristallinity = 75.4% Polymorph Cellulose I The xylans were extracted with DMSO from the holocellulose obtained by deslignification (85 ºC, 30 min, 14% AcOOH) of the grape stalks with peracetic acid [4] . The isolated xylans were analysed by 1 H NMR in D 2 O. Xylans Characterization ppm (t1) 4.50 5.00 H 3 in Xyl -2,3 Ac H 1 in MeGlcA H 3 in Xyl -3Ac-2GlcA H 3 in Xyl-3 Ac H 1 /H 2 in Xyl-2Ac H 1 in Xyl Degree of acetylation 0.49 Figure 4: 1 H NMR spectrum of expanded region of anomeric protons of xylan from grape stalks. Mw = 19.0 kDa Lignin Characterization Lignin content in grape stalks free of extractives, proteins and tannins was determined by Klason method with 72% H 2 SO 4 (according to Tappi T 222 om-88) and characterized by 13 C CP/MAS NMR. ppm (t1) 0 50 100 150 200 OCH 3 -CH 2 OH -CH 2 - -CH< >CH-O- =CH- =C< =C-O- COOH >C=O Figure 5: 13 C CP-MAS NMR spectrum of Klason lignin from grape stalks. 3:71:26 Nitrobenzene oxidation products H:G:S Table 3: Results of kraft pulping of grape stalks. * residual lignin is assessed as acid insoluble residue; acid insoluble residue in initial grape stalks was 35.4% wt. Low selectivity in delignification of grape stalks under alkaline conditions. 3. Conclusions 4. References Acknowledgements The authors wish to thank Portuguese Foundation for Science and Technology (FCT project PTDC/AGR-AAM/104911/2008) and the Operation Program of Competitive Factors COMPETE, ref. FCOMP-01-0124-FEDER-008734) for the financial support of this work. The grape stalks contained a rather significant amount of ash (7.0%) and extractives soluble in hot water (ca 23%). The cellulose content in grape stalks was relatively low (ca 30%) though an unusually high degree of crystallinity was detected (75.4%). The heteroxylan was the second most abundant polysaccharide in grape stalks, after cellulose. The grape stalks lignin is an HGS type with a predominance of G units. This lignin is apparently highly condensed and structurally associated with other macromolecular components of grape stalks. The kraft pulping of grape stalks showed serious limitations to obtain well-delignified fibers. This fact was attributed to specific lignin structure and eventual interaction with other macromolecular components upon kraft pulping. [1] - Prozil, S.O., Evtuguin, D.V., Cruz Lopes, L.P. Chemical Composition of Grape Stalks of Vitis vinifera L. from Red Grape Pomaces, Industrial Crops &Products, 2011, doi:10.1016/j.indcrop.2011.06.035. [2] - Browning, B.L., 1967. Methods in 481 Wood Chemistry, vol. II. John Wiley & Sons, New York, USA, 482 pp. 406727.B [3] - Figueiredo, A., Evtuguin, D.V., Saraiva, J., 2010. Effect of high pressure treatment 506 on structure and properties of cellulose in eucalypt pulps. Cellulose 17, 507 11932122. [4] - Evtuguin, D., Tomás, J., Silva, A., Neto, C. P., Characterization of an acetylated heteroxylan from Eucalyptus globulus Labill. Carbohydr. Res. 2003, 338 (7), 597-604. Table I: Chemical composition of grape stalks (% dry material). Table I presents the grape stalks’ chemical composition and Figure 2 presents the results of sugars’ analysis. Grape stalks are a lignocellulosic material (cellulose 30.3%; hemicelluloses 21%; lignin 17.4%). Taking into account the monosaccharide’s analysis (Figure 2), it can be verified that, after cellulose, xylans are the second major polysaccharide component present in grape stalks (with around 12%). Acetone Dichloromethane Hot water <0.2% 62.7% 1.7% 5.5% 4.9% 4.8% 20.4% Rhamnose Fucose Glucose Xylose Mannose Galactose Arabinose Figure 2: Composition of monosaccharide’s (% wt) in grape stalks. SEC Xyl 57 Xyl-2Ac 14 Xyl-3Ac 19 Xyl-2,3Ac 6 Xyl-3Ac-2GlcAc 4 GlcA 4 Short designation Relative abundance (per 100 Xylp units) Table 2: Relative content of acetyl groups in structural units of xylan from grape stalks.

13 10 15 20 25 30 35 40 · 3:71:26 Nitrobenzene oxidation products H:G:S Table 3: Results of kraft pulping of grape stalks. * residual lignin is assessed as acid insoluble residue;

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Page 1: 13 10 15 20 25 30 35 40 · 3:71:26 Nitrobenzene oxidation products H:G:S Table 3: Results of kraft pulping of grape stalks. * residual lignin is assessed as acid insoluble residue;

STUDY OF THE CHEMICAL COMPOSITION OF GRAPE STALKS – FEEDSTOCK FOR BIOREFINERY

SÓNIA O. PROZIL , JOANA A. MENDES ‡, DMITRY V. EVTUGUIN , LUÍSA P. CRUZ LOPES ‡

CICECO and Department of Chemistry, University of Aveiro, 3810-193 Aveiro, Portugal ‡ CI&DETS and Department of Environment, Polytechnic Institute of Viseu, 3504-510 Viseu, Portugal

Email: [email protected]

PRODUCTS

Pulp, oils, ethanol, bioplastics,

adhesives, composites, etc.

PROCESSING TECHNOLOGIES

Bio-processes, Chemical processes,

Thermal and Physical processes

Continued to wine

process

1. Introduction

Vineyard culture is widely spread across all Continents, in

which the European Union (EU) represents 60% of the

world production of wine. The treatment of winemaking by-

products is receiving more attention, both to facilitate its

recovery and/or protection of the environment. The wine

industry produces a large amount of by-products which, in

most cases, are not highly valued, and constitute

enormous waste. Grape stalks are an important by-product

of the wine sector. Since this is a by-product of

lignocellulosic nature, renewable character and not

competitive with food and industrial use, grape stalks are

an excellent biomass that fits with biorefinery concept. As

both aiming for a better understanding of grape stalks and

the evaluation of their potential as a source of new

materials are essencial, particularly for the acquisition of

thermomechanical pulp, the general chemical composition

has been evaluated.

FEEDSTOCK

Lignocellulosic material [1]

Figure 1: The integrated grape stalks biorefinery concept.

2. Experimental and Results

Parameters Content (%)

Ashes (Tappi T 211 om-93) 7.0

Extractives

(Tappi T 204 om-88)

2.3

1.0

23.7

Proteins 6.1

Tannins 15.9

Klason Lignin (Tappi T 204 om-88) 17.4

Cellulose Kürscher and Höffer 30.3

Hemicelluloses 21.0

Pulping Conditions

Pulp yeld

% wt.

Residual

Lignin

% wt.*

Alcali active

%

Sulfidity

%

Temperature

ºC

Time

min

20 28 165 120 48.1 33.5

2. Experimental and Results

General chemical composition

Cellulose Characterization

Xylans Characterization Lignin Characterization

Kraft pulping of grape stalks

The cellulose determined using the Kürscher and Höffer

method [2] and was analyzed by X-ray scattering [3].

0

10000

20000

30000

40000

50000

60000

70000

10 15 20 25 30 35 40

2q, deg

Rela

tive i

nte

nsit

y,

a.u

.

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O=93º

c=

10.3

Å

a=7.9

Å

b=8.0 Å

101101

002

002

101101

040Iam

IcrIcr

040

0

10000

20000

30000

40000

50000

60000

70000

10 15 20 25 30 35 40

2q, deg

Rela

tive i

nte

nsit

y,

a.u

.

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O=93º

c=

10.3

Å

a=7.9

Å

b=8.0 Å

101101101

002

002

101101101

040Iam

IcrIcr

040

Figure 3: X-ray scattering diffractogram of cellulose from grape

stalks. Unit Cell Dimensions: a - 7.9 nm; b - 8.0 nm; c - 1.03 nm

and angle γ = 93º. Degree of cristallinity = 75.4%

Polymorph Cellulose I

The xylans were extracted with DMSO from the holocellulose

obtained by deslignification (85 ºC, 30 min, 14% AcOOH) of

the grape stalks with peracetic acid [4]. The isolated xylans

were analysed by 1H NMR in D2O.

Xylans Characterization

ppm (t1)

4.505.00

H3 in X

yl -2

,3 A

c

H1 in M

eG

lcA

H3 in X

yl -3

Ac-2

Glc

A

H3 in X

yl-3

Ac

H1/H

2 in X

yl-2

Ac

H1

in X

yl

Degree of acetylation 0.49

Figure 4: 1H NMR spectrum of expanded

region of anomeric protons of xylan from

grape stalks.

Mw = 19.0 kDa

Lignin Characterization

Lignin content in grape stalks free of extractives, proteins and tannins

was determined by Klason method with 72% H2SO4 (according to Tappi

T 222 om-88) and characterized by 13C CP/MAS NMR.

ppm (t1)050100150200

OCH3

-CH2OH

-CH2- -CH< >CH-O-

=CH-

=C<

=C-O-

COOH >C=O

Figure 5: 13C CP-MAS NMR spectrum of Klason

lignin from grape stalks.

3:71:26

Nitrobenzene oxidation products

H:G:S

Table 3: Results of kraft pulping of grape stalks.

* residual lignin is assessed as acid insoluble residue; acid insoluble residue in initial

grape stalks was 35.4% wt.

Low selectivity in delignification of grape stalks under alkaline conditions.

3. Conclusions 4. References

Acknowledgements

The authors wish to thank Portuguese Foundation for Science and Technology (FCT project PTDC/AGR-AAM/104911/2008) and the

Operation Program of Competitive Factors COMPETE, ref. FCOMP-01-0124-FEDER-008734) for the financial support of this work.

The grape stalks contained a rather significant amount of ash (7.0%) and extractives soluble in hot water (ca 23%).

The cellulose content in grape stalks was relatively low (ca 30%) though an unusually high degree of crystallinity was

detected (75.4%). The heteroxylan was the second most abundant polysaccharide in grape stalks, after cellulose.

The grape stalks lignin is an HGS type with a predominance of G units. This lignin is apparently highly condensed

and structurally associated with other macromolecular components of grape stalks. The kraft pulping of grape stalks

showed serious limitations to obtain well-delignified fibers. This fact was attributed to specific lignin structure and

eventual interaction with other macromolecular components upon kraft pulping.

[1] - Prozil, S.O., Evtuguin, D.V., Cruz Lopes, L.P. Chemical Composition of Grape Stalks of Vitis vinifera L. from Red Grape

Pomaces, Industrial Crops &Products, 2011, doi:10.1016/j.indcrop.2011.06.035.

[2] - Browning, B.L., 1967. Methods in 481 Wood Chemistry, vol. II. John Wiley & Sons, New York, USA, 482 pp. 406–727.B

[3] - Figueiredo, A., Evtuguin, D.V., Saraiva, J., 2010. Effect of high pressure treatment 506 on structure and properties of

cellulose in eucalypt pulps. Cellulose 17, 507 1193–2122.

[4] - Evtuguin, D., Tomás, J., Silva, A., Neto, C. P., Characterization of an acetylated heteroxylan from Eucalyptus globulus

Labill. Carbohydr. Res. 2003, 338 (7), 597-604.

Table I: Chemical composition of grape stalks (% dry material).

Table I presents the grape stalks’ chemical composition and Figure 2 presents the results of sugars’

analysis. Grape stalks are a lignocellulosic material (cellulose – 30.3%; hemicelluloses – 21%; lignin –

17.4%). Taking into account the monosaccharide’s analysis (Figure 2), it can be verified that, after

cellulose, xylans are the second major polysaccharide component present in grape stalks (with around

12%).

Acetone

Dichloromethane

Hot water <0.2%

62.7%

1.7%5.5%

4.9%4.8%

20.4%

Rhamnose Fucose Glucose

Xylose Mannose Galactose

Arabinose

Figure 2: Composition of monosaccharide’s (% wt)

in grape stalks.

SEC

Xyl 57

Xyl-2Ac 14

Xyl-3Ac 19

Xyl-2,3Ac 6

Xyl-3Ac-2GlcAc 4

GlcA 4

Short designation Relative abundance

(per 100 Xylp units)

Table 2: Relative content of acetyl groups

in structural units of xylan from grape stalks.