1300EDI WIRING DIAGRAMS for Genset Applications

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  • 7/25/2019 1300EDI WIRING DIAGRAMS for Genset Applications

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    @ Perkins

    1300 Edi Series-Electropack

    1500/50 Hertz, can be wired 3 ways,(auto or manual, (load share) or stand alone, (isochronous)

    1800/60Hertz, can be wired 3 ways(auto or manual, (load share) or stand alone, (isochronous)

    1500/1800 Switchable, can be wired 2 ways1500 or 1800, Isochronous Only

    12 Volt and 24 Volt ECMs available.If you are not sure of the voltage and the markings have been removed

    check PIN 35 to ground 1.4K Ohms 12 volts / 2.8K Ohms 24 volts.

    Notes:On start up for genset applications the ECM automatically determines which speed/loadsignal out of range (o.o.r.) fault management to use. This is dependant on the wiringconfiguration it observesStand alone (isochronous) operation APS & RPS inputs are both inactive.

    Manual synchronised load sharing APS input is active, RPS input is inactive.

    Automatic synchronised load sharing APS input is inactive, RPS input isactive.

    2 way protection is achieved by selecting 3 way protection and normally open (plastictank) for the CLS type. No connection should then be made to the CLS input.

    APS >>>>> PIN 8

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    W1361/1

    1

    Attention

    Note: Power supply for ECM must

    be taken directly from the battery,

    not the starter motor terminal.

    1

    Clear wire

    18 AWG

    87

    85

    Chassis harness connector

    Interface harness

    (if used)

    See note 5

    18 AWG

    18 AWG

    18 AWG

    18 AWG

    18 AWG

    18 AWG

    18 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG

    18 AWG

    5 AMP

    5 AMP

    18

    AWG

    16 AWG

    18 AWG

    10 AWG

    18 AWG

    16 AWG

    16 AWG

    25

    21

    2241

    23

    42

    1

    2

    3732

    1617

    55

    54

    24

    34

    10 AMP

    10 AMP

    Red

    lamp

    Amber

    lamp

    See note 6

    See note 3

    18AWG

    Terminal can be

    marked 87 or G

    See note 4

    Main

    power rly

    See note 2

    87a

    86

    30

    30 AMP

    10 AWG

    On/off switch

    16AWG

    Diagnostic

    connector

    Black wire

    ABEC

    10

    AWG

    Emergency

    stop device

    Rating 30Amin

    To starter and

    charging circuits

    Battery

    +

    -

    Battery

    +

    -

    12V or 24V

    Power relay out

    DC/DC Converter

    (+) FeedHSO (+) Feed

    HSO Ground feed

    DPS O/Ps Ground feed

    DC/DC Converter

    Ground feed

    PRE InputSCS Input (set coast)

    ATA (+)ATA (-)

    ENG Warn light output

    Oil water lamp output

    VIGN - IPR (+) Feed

    STI Switch

    (Data link J1708)

    ECM

    Diagnostic

    switch

    Notes

    1)

    2)

    3)

    4)

    5)

    6)

    Wire sizing:10AWG (approx. 5mm ) Main feed and return to battery14AWG (approx. 2mm ) ECM pin Nos 21.22.41.23.42.1.216AWG (approx. 1mm ) Ignition and diagnostic socket supply18AWG (approx. 0.8mm ) All other circuits

    Main Power Relay12V part no. 1688314C1

    (12V alternative part nos. 2848A203)

    24V part no. 2848A226

    Where shown, cables must be twisted together (360 per 25 mm andscreened to minimise noise effects. Connect screen at one end only.

    All fuses must comply with SAE J1284 and be located close to thebattery so as to protect the wiring.

    All unused interface harness cables must be insulated.

    Recommended rating for lamps is between 2 and 2.2 watts.

    2

    2

    2

    2

    0

    Stand alone (isochronous)

    operation

    APS (PIN 8) & RPS (PIN 30)

    in uts are both inactive

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    W1362/1

    1Attention

    Note: Power supply for ECM must

    be taken directly from the battery,

    not the starter motor terminal.

    Notes

    1)

    2)

    3)

    4)

    5)

    6)

    7)

    Wire sizing:10AWG (approx. 5mm ) Main feed and return to battery14AWG (approx. 2mm ) ECM pin Nos 21.22.41.23.42.1.216AWG (approx. 1mm ) Ignition and diagnostic socket supply18AWG (approx. 0.8mm ) All other circuits

    Main Power Relay12V part no. 1688314C1(12V alternative part nos. 2848A203)

    24V part no. 2848A226

    Where shown, cables must be twisted together (360 per 25 mm andscreened to minimise noise effects. Connect screen at one end only.

    All fuses must comply with SAE J1284 and be located close to thebattery so as to protect the wiring.

    All unused interface harness cables must be insulated.

    Recommended rating for lamps is between 2 and 2.2 watts.

    Where shown, cables must be twisted together (360 per 25 mm a

    2

    2

    2

    2

    0

    0

    1

    Clear wire

    18 AWG

    87

    85

    Chassis harness connectorInterface harness (if used)

    See note 5

    18 AWG

    18 AWG

    18 AWG

    18 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG14 AWG

    14 AWG

    18 AWG

    5 AMP

    18

    AWG

    16 AWG

    10 AWG

    18 AWG

    16 AWG

    16 AWG

    25

    21

    22

    41

    23

    42

    1

    2

    16

    17

    55

    54

    24

    10 AMP

    10 AMP

    Red lamp

    Amber lampSee note 6

    See note 3

    Terminal can be

    marked 87 or G

    See note 4

    Main

    power rly

    See note 2

    87a

    86

    30

    30 AMP

    10 AWG

    On/off switch

    16AW

    G

    Diagnostic

    connector

    Black wire

    ABEC

    10

    AWG

    Emergency

    stop device

    Rating 30A

    min

    To starter and

    charging circuits

    Battery

    +

    -

    Battery

    +

    -

    12V

    or

    24V

    Power relay out

    DC/DC Converter

    (+) Feed

    HSO (+) Feed

    HSO Ground feed

    DPS O/Ps Ground feed

    DC/DC Converter

    Ground feed

    ATA (+)

    ATA (-)

    ENG Warn light output

    Oil water lamp output

    VIGN - IPR (+) Feed

    (Data link J1708)

    ECM

    18 AWG18 AWG34 STI Switch

    Diagnostic

    switch

    3

    8

    11

    VBREF (5V) Sensor supply

    APS Input

    VBREF GND Sensor supplySee note 7See

    note 3

    250

    Ohms

    2 K

    Ohms

    250Ohms

    Manual speed

    (demand) signal.

    (working range

    0.5 to 4.5 volts

    into ECM pin 8).

    All resistors ratedat 0.25 watts.

    Manual synchronised load

    sharing

    APS input (PIN 8) is active

    RPS input (PIN 30) is inactive

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    W1363/1

    1

    Clear wire18 AWG

    87

    85

    Chassis harness connectorInterface harness (if used)

    See note 5

    18 AWG

    18 AWG

    18 AWG

    18 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG14 AWG

    14 AWG

    18 AWG

    5 AMP

    18

    AWG

    16 AWG

    10 AWG

    18 AWG

    16 AWG

    16 AWG

    25

    21

    22

    41

    23

    42

    1

    2

    16

    17

    55

    54

    10 AMP

    10 AMP

    Red

    lamp

    Amber

    lamp

    See note 6

    See note 3

    Terminal can be

    marked 87 or G

    See note 4

    Main

    power rly

    See note 2

    87a

    86

    30

    30 AMP

    10 AWG

    On/off switch

    16AWG

    Diagnostic

    connector

    Black wire

    ABEC

    10

    AWG

    Emergency

    stop device

    Rating 30Amin

    To starter and

    charging circuits

    Battery

    +

    -

    Battery

    +

    -

    12V or 24V

    Power relay out

    DC/DC Converter

    (+) Feed

    HSO (+) Feed

    HSO Ground feed

    DPS O/Ps Ground feed

    DC/DC Converter

    Ground feed

    ATA (+)

    ATA (-)

    ENG Warn light output

    Oil water lamp output

    VIGN - IPR (+) Feed

    (Data link J1708)

    ECM

    18 AWG18 AWG34 STI Switch

    Diagnostic

    switch

    3

    11

    VBREF (5V) Sensor supply

    RPS Input

    VBREF GND Sensor supply

    See note 7

    Auto speed

    (demand)

    signal

    Working input

    voltage into ECMpin 30 is 0.5 to 4.5

    30

    37

    24

    RPRE Input

    5AMP

    18 AWG

    1Attention

    Note: Power supply for ECM must

    be taken directly from the battery,

    not the starter motor terminal.

    Notes

    1)

    2)

    3)

    4)

    5)

    6)

    7)

    Wire sizing:10AWG (approx. 5mm ) Main feed and return to battery14AWG (approx. 2mm ) ECM pin Nos 21.22.41.23.42.1.216AWG (approx. 1mm ) Ignition and diagnostic socket supply18AWG (approx. 0.8mm ) All other circuits

    Main Power Relay12V part no. 1688314C1(12V alternative part nos. 2848A203)

    24V part no. 2848A226

    Where shown, cables must be twisted together (360 per 25 mm andscreened to minimise noise effects. Connect screen at one end only.

    All fuses must comply with SAE J1284 and be located close to thebattery so as to protect the wiring.

    All unused interface harness cables must be insulated.

    Recommended rating for lamps is between 2 and 2.2 watts.

    Where shown, cables must be twisted together (360 per 25 mm a

    2

    2

    2

    2

    0

    0

    Automatic synchronised load

    sharingAPS input (PIN 8) is inactive

    RPS input (PIN 30) is active

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    W1364/1

    1

    Clear wire

    18 AWG

    87

    85

    Chassis harness connectorInterface harness (if used)

    See note 5

    18 AWG

    18 AWG

    18 AWG

    18 AWG

    18 AWG

    18 AWG

    18 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG

    14 AWG

    18 AWG

    5 AMP

    5 AMP

    18

    AWG

    16 AWG

    18 AWG

    10 AWG

    18 AWG

    16 AWG

    16 AWG

    25

    21

    2241

    23

    42

    1

    2

    37

    32

    1617

    55

    54

    24

    34

    10 AMP

    10 AMP

    Red

    lamp

    Amber

    lamp

    See note 6

    See note 3

    18AWG

    Terminal can be

    marked 87 or G

    See note 4

    Main

    power rly

    See note 2

    87a

    86

    30

    30 AMP

    10 AWG

    On/off switch

    16AWG

    Diagnostic

    connector

    Black wire

    ABEC

    10

    AWG

    Emergency

    stop device

    Rating 30Amin

    To starter and

    charging circuits

    Battery

    +

    -

    Battery

    +

    -

    12V or 24V

    Power relay out

    DC/DC Converter

    (+) FeedHSO (+) Feed

    HSO Ground feed

    DPS O/Ps Ground feed

    DC/DC Converter

    Ground feed

    PRE Input

    SCS Input (set coast)

    ATA (+)ATA (-)

    ENG Warn light output

    Oil water lamp output

    VIGN - IPR (+) Feed

    STI Switch

    (Data link J1708)

    ECM

    Diagnostic

    switch

    J1

    18 AWGJ2

    31 RAS Input (resume/accel)See note 7

    1Attention

    Note: Power supply for ECM must

    be taken directly from the battery,

    not the starter motor terminal.

    Notes

    1)

    2)

    3)

    4)

    5)

    6)

    7)

    Wire sizing:10AWG (approx. 5mm ) Main feed and return to battery14AWG (approx. 2mm ) ECM pin Nos 21.22.41.23.42.1.216AWG (approx. 1mm ) Ignition and diagnostic socket supply18AWG (approx. 0.8mm ) All other circuits

    Main Power Relay12V part no. 1688314C1(12V alternative part nos. 2848A203)

    24V part no. 2848A226

    Where shown, cables must be twisted together (360 per 25 mm andscreened to minimise noise effects. Connect screen at one end only.

    All fuses must comply with SAE J1284 and be located close to thebattery so as to protect the wiring.

    All unused interface harness cables must be insulated.

    Recommended rating for lamps is between 2 and 2.2 watts.

    Genset speed settings.

    For 1500 rpm connect link J1

    For 1800 rpm connect link J2

    2

    2

    2

    2

    0

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    W1365

    10 AMP

    87

    85

    Radiator

    shutter

    control relay

    87a

    86

    30

    See note 3

    AB

    Two pin

    connector

    Single pin

    connector

    11

    9

    Snooze (run enable)

    Radiator shutter

    Engine harness connector

    Chassis harness connector

    54 OWL Output (press/temp)

    10 Coolant level switch

    Snooze

    10 AMP

    See note 2

    Coolant

    level

    switchRequest to

    shutdown

    See note 1

    RedOn/off

    Battery

    +

    -

    Battery

    +

    -

    Vbal

    Emergency

    stop

    Standard operating mode circuit

    Additional notes

    1) Maximum total current from OWL (54) output = 1 Amp (including lamp and

    request to shutdown signal).

    2) Coolant level sensor operation depends on EPN option selected

    normally closed (metal tank)

    narmally open (plastic tank).

    3) Customers must specify the relay, the wiring and appropriate fuses for

    the radiator shutter control circuit.

    Snooze (run enable) single pin connector:

    Packard part # Description

    12065171...............Mating connector

    12065249...............Secondary lock

    12048159...............Male terminal 18 - 16 AWG

    PIN 10

    PIN 54