9
2016-04 WPQR No: WELDING PROCEDURE QUALIFICATION RECORD (WPQR) 22.07.16 0 Ref.: Date: Rev: Heat treatment Delivery cond. Prod. by: Project: Location: Ref. Proc.: Ref. spec.: Client: Ref. stand: Exam. body: Tack welding proc. Nozzle diameter(s) Stand off distance Tungsten electrode Cleaning method Joint preparation Welding positions Index Group Classification Index Welding Parameters Identification of filler metal Identification of parent metal Shielding gas type Back gouging NA Purging gas type Welded, Pickled Welding process Welded, Pickled 75-90 Machining 3 11 Part 8.1 NS-EN ISO 15614-1 All Torch angle Joint type Single/Double WC20 (Grey) ø2,4 Rygge Name/Grade Data as pass no. 1 Single sided Buttjoint Group Weaving (yes/no) 2 0,02 Flux handling NA Standard 0,02 ARGON 4.8 (99.998%) I NA Tube TP316L/ 1.4404 I: All Flux designation NA 8.1 ASTM A270/EN 10217-7 HL045 ASTM A270/EN 10217-7 Methylated spirits Backing TeknologiskInstitutt No 141 NA 1 Tube TP316L/ 1.4404 II 2014-02 ARGON 4.8 (99.998%) TH RØR-SVEIS AS Index 1: Lot no. PV4053728820 OK Tigrod 316LSi EN ISO 14343-A: W 19 12 3 L Si 8.1 3 Filler handling 2 Trade name 1 Manufacturer recommendation SFA/AWS A5.9: ER316LSi 20 YES Jarle Børrud 22.07.16 Pass no. Preheat min: PWHT min: Method: KemppiEVO200 Equipment: JAB Dia. CE: C: PCM: II: CE: C: PCM: Welding process Wire feed speed Current Voltage Current / Polarity Welding speed Run Out Length Gas Heat input Interpass temp. max: max: Soaking: Heating rate: Cooling rate: Heat treatment proc.: Temp. control: Digital mm mm mm mm mm mm o max: max: max: Rev: [mm/min] °C °C °C min/mm °C ° ° [mm] [l/min] 7 l/min min [V] [A] [m/min] [kJ/mm] [mm] 141 7,8 1 27,0 26,0 0,4 22 12,8 1 1,60 29 DC- 14 0,9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Heat no. Thickness Diameter [mm] [mm] 0444105 0444105 1,20 1,20 38,00 38,00 Date of welding: 05.07.2016 ADDITIONAL INFO: Mat'Certs, NDT; 120-8919-16-VT-4, 120-8919-16- PT-4 and 120-8919-16-RT-4-REV1. Destructive testing in report no. 024338 Remarks: Additional info enclosed (Yes/No): Approved: Date/Signature: Name of welder Stamp David Axelsson DA Produced by WeldEye® 6303404 Index no. Page of 1 1

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Page 1: 1*352&('85( :3451R 48$/,),&$7,215(&25' :345 'DWH 5HY · PDF fileESAB 3.1 certificates fulfills Norsok-M-101, Rev 5, under section Annex C Qualification of welding consumables by data

2016-04WPQR No:WELDING PROCEDUREQUALIFICATION RECORD

(WPQR) 22.07.16 0

Ref.:

Date: Rev:

Heat treatment

Delivery cond.

Prod. by:

Project:

Location: Ref. Proc.:

Ref. spec.:

Client: Ref. stand:

Exam. body:

Tack welding proc.

Nozzle diameter(s)

Stand off distance

Tungsten electrode

Cleaning method

Joint preparation

Welding positions

Index

GroupClassificationIndex

Welding Parameters

Identification of filler metal

Identification of parent metal

Shielding gas type

Back gouging

NA

Purging gas type

Welded, Pickled

Welding process

Welded, Pickled

75-90

Machining

3

11

Part

8.1

NS-EN ISO 15614-1All

Torch angle

Joint type

Single/Double

WC20 (Grey) ø2,4

Rygge

Name/Grade

Data as pass no. 1

Single sided

Buttjoint

Group

Weaving (yes/no)

2

0,02

Flux handling

NA

Standard

0,02

ARGON 4.8 (99.998%)

I

NA

Tube TP316L/ 1.4404

I:

All

Flux designation

NA

8.1

ASTM A270/EN 10217-7

HL045

ASTM A270/EN 10217-7

Methylated spirits

Backing

TeknologiskInstitutt

No

141

NA

1

Tube TP316L/ 1.4404

II

2014-02

ARGON 4.8 (99.998%)

TH RØR-SVEIS AS

Index 1: Lot no. PV4053728820

OK Tigrod 316LSi

EN ISO 14343-A: W 19 12 3 L Si

8.1

3

Filler handling

2

Trade name

1 Manufacturer recommendationSFA/AWS A5.9: ER316LSi

20

YES

Jarle Børrud22.07.16

Passno.

Preheat min:

PWHT min:

Method:

KemppiEVO200Equipment:

JAB

Dia.

CE: C: PCM: II: CE: C: PCM:

Weldingprocess

Wire feedspeed

Current Voltage Current /Polarity

Welding speed Run Out Length Gas Heat input

Interpass temp. max:

max: Soaking: Heating rate: Cooling rate:

Heat treatment proc.: Temp. control: Digital

mm

mm

mm

mm mm mm

o

max: max: max:

Rev:

[mm/min]

°C

°C °C min/mm

°C

° °

[mm] [l/min]

7 l/min

min

[V][A][m/min] [kJ/mm][mm]

141 7,81 27,026,0 0,422 12,81 1,60 29 DC- 14 0,9- -- --

- -- --

- -- --

- -- --

- -- --

- -- --

- -- --

- -- --

- -- --

Heat no. Thickness Diameter[mm] [mm]

0444105

0444105 1,20

1,20 38,00

38,00

Date of welding: 05.07.2016ADDITIONAL INFO:Mat'Certs, NDT; 120-8919-16-VT-4, 120-8919-16-PT-4 and 120-8919-16-RT-4-REV1.

Destructive testing in report no. 024338

Remarks: Additional info enclosed (Yes/No):

Approved:

Date/Signature:

Name of welder Stamp

David Axelsson DA

Produced by WeldEye®6303404Index no. Page of 11

tekjbo
Stempel
Page 2: 1*352&('85( :3451R 48$/,),&$7,215(&25' :345 'DWH 5HY · PDF fileESAB 3.1 certificates fulfills Norsok-M-101, Rev 5, under section Annex C Qualification of welding consumables by data
Page 3: 1*352&('85( :3451R 48$/,),&$7,215(&25' :345 'DWH 5HY · PDF fileESAB 3.1 certificates fulfills Norsok-M-101, Rev 5, under section Annex C Qualification of welding consumables by data

PRODUKTSERTIFIKAT/INSPECTION CERTIFICATE

Dato/Date: Sertifikatnr./Cert no:

Vårt ordrenr./Our order:

Vår ref./Our ref:

Kundenr./Cust no:

Kundens ordredato/Your date:

Kundens ordrenr./Your order:

Kundens ref./Your ref:

Kundens faksnr./Your fax:

Kundens E-post/Your e-mail:

Fakturaadresse/Invoice address Mottaker av sertifikat/Cert receiver Leveringsadresse/Delivery address

Lot nr./Lot no:

Kvantitet/Quantity:

LEVERT PRODUKT/DELIVERED PRODUCT

KLASSIFIKASJON/CLASSIFICATIONS

KJEMISK ANALYSE/CHEMICAL ANALYSIS

Det leverte produkt oppfyller kravene til EN ISO 9001 standard.Dette sertifikatet er laget elektronisk, og er gyldig uten underskrift.Spørsmål kan rettes til:

KOMMENTARER/COMMENTS

Gyldighet/Validation

2016-07-05

NA

Judit Németi Otto Jakobsen

Tools

PV4053728820

Wire/strip

Gass/flux/Auxiliary:

CSiMnPSCrNiMoCuNFerrite FN

0.02%0.73%1.9%0.01%0.01%18.3%11.1%2.5%0.14%0.066%9

EC24378332 rev. 0

Varemerke/Brand:

Beskrivelse/Desc:

Artikkelnr./Item no:

ESAB

OK Tigrod 316LSi 1.6x1000 5kg

163216R150

AS ESAB, Nedre Fritzøe gate 2, 3264 Larvik, Ordrekontoret tlf. 33 12 10 00.

Josef Moravek Quality Manager

The product complies with ESAB Product Data Sheet. ESAB 3.1 certificates fulfills Norsok-M-101, Rev 5, undersection Annex C Qualification of welding consumables by data sheet (Normative):C.3 Certificate

EN ISO 14343-A: W 19 12 3 L SiSFA/AWS A5.9: ER316LSiWerkstoffnummer: ~1.4430

Product supplied under a QA Programme fulfilling the EN ISO 9001 standard.This certificate is produced electronically and is valid without signature.Please refer any queries to: (see above)

i henhold til/acc to EN 10204 - 3.1

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  VT

CLIENT / KUNDETH Rør-Sveis AS

CLIENT O.NO / KUNDE O.NRWPQR 12/7-2016

DATE OF TESTING / KONTROLLDATO2016-07-12

REPORT NO. / RAPPORT NR.120-8919-16-VT-4

PAGE / SIDE1 of/av 1

DRAWING NO. / TEGNING NO.-

PLACE OF WORK / KONTROLLSTEDLarvik

OPERATOR / OPERATØRKjartan Sundet

ATTACHMENT / VEDLEGG0

OBJECT / KONTROLL AVWPQRno. 2016-04

PROCEDURE / PROSEDYREBPI-01.01.01 ISO 17637

REV EXTENT OF TESTING / KONTROLLOMFANG100%

ACCEPTANCE STANDARD / AKSEPTSTANDARDISO 15614-1

COMMENTS / KOMMENTARERVT inspection was done on pipe nr: 1-2-3-4-5 and 6.

Accepted according to standard

REPAIRS MARKED ON / REPARASJONER AVMERKET PÅOBJECT / OBJEKT SKETCH / SKISSE

N3 NAME CERT. NO. / N3 NAVN SERT. NR.()

N2 NAME CERT. NO. / N2 NAVN SERT. NR.Kjartan Sundet (8900)

OPERATOR NAME CERT. NO. / OPERATØR NAVN SERT. NR.Kjartan Sundet (8900)

APPROVED / GODKJENT      DATO: APPROVED / GODKJENT      DATO:2016-07-12Approved / Godkjent

OPERATOR / OPERATØR      DATO:2016-07-12 

Page 5: 1*352&('85( :3451R 48$/,),&$7,215(&25' :345 'DWH 5HY · PDF fileESAB 3.1 certificates fulfills Norsok-M-101, Rev 5, under section Annex C Qualification of welding consumables by data

  PT

CLIENT / KUNDETH Rør-Sveis AS

CLIENT O.NO / KUNDE O.NRWPQR 12/7-2016

DATE OF TESTING / KONTROLLDATO2016-07-12

REPORT NO. / RAPPORT NR.120-8919-16-PT-4

PAGE / SIDE1 of/av 1

DRAWING NO. / TEGNING NO.-

PLACE OF WORK / KONTROLLSTEDLarvik

OPERATOR / OPERATØRKjartan Sundet

ATTACHMENT / VEDLEGG0

OBJECT / KONTROLL AVWPQR no. 2016-04

PROCEDURE / PROSEDYREEN ISO 3452-1

REV EXTENT OF TESTING / KONTROLLOMFANG100%

ACCEPTANCE STANDARD / AKSEPTSTANDARDEN-ISO 15614-1

MATERIAL TYPE / MATERIALTYPESS

SURFACE / OVERFLATESom sveist

GROOVE / FUGEGEOMETRIBW

WELDING PROCESS / SVEISEPROSESSN/A

PENETRANT TYPE / PENETRANTTYPEBycotestBATCH / PARTI 140405

FLUORRESCENT / FLUORISERENDEYES / JA ✔ NO / NEI

APPLICATION METHOD / PÅFØRINGSMETODESpray

CLEANER TYPE / FJERNER TYPEBycotest WATER / VANN EMULSIFIER / EMULGATOR ✔ SOLVENT / LØSNINGSMIDDELDEVELOPER TYPE/ FREMKALLER TYPEBycotest D 30 A 1. DRY POWDER / TØRRPULVER 3. SUSPENSION IN WATER / OPPSLEMMET I VANNBATCH / PARTI 140707 2. SOLUTION IN WATER / OPPLØST I VANN ✔ 4. POWDER IN VOLATILE SOLVENT / PULVER I FLYKTIG VÆSKE (SPRAY)PENETRATION TIME / PENETRERINGSTID20 MIN.

DEVELOPING TEST TIME / FREMKALLINGSTID20 MIN.

OBJECT TEMPERATURE /OBJEKTTEMPERATUR20 °C

MATERIAL DIMENSION / MATERIAL DIMENSJON38X1,2EQUIPMENT / UTSTYRBRUSHTEST RESULTS - REMARKS / RESULTATER - BEMERKNINGERPT was done on pipe nr 1-2-3-4-5 and 6

no indication was found during the test.

REPAIRS MARKED ON / REPARASJONER AVMERKET PÅOBJECT / OBJEKT SKETCH / SKISSE

N3 NAME CERT. NO. / N3 NAVN SERT. NR.()

N2 NAME CERT. NO. / N2 NAVN SERT. NR.Kjartan Sundet (8900)

OPERATOR NAME CERT. NO. / OPERATØR NAVN SERT. NR.Kjartan Sundet (8900)

APPROVED / GODKJENT      DATO: APPROVED / GODKJENT      DATO:2016-07-12Approved / Godkjent

OPERATOR / OPERATØR      DATO:2016-07-12 

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  RT

CLIENT / KUNDETH Rør-Sveis AS

CLIENT O.NO / KUNDE O.NRWPQR 12/7-2016

DATE OF TESTING / KONTROLLDATO2016-07-14

REPORT NO. / RAPPORT NR.120-8919-16-RT-4-REV1

PAGE / SIDE1 of/av 1

DRAWING NO. / TEGNING NO.-

PLACE OF WORK / KONTROLLSTEDLarvik

OPERATOR / OPERATØRKjartan Sundet

ATTACHMENT / VEDLEGG0

OBJECT / KONTROLL AVWPQR no. 2016-04

PROCEDURE / PROSEDYREBPI-01.08.03 RT ISO 17636

REV EXTENT OF TESTING / KONTROLLOMFANG100%

ACCEPTANCE STANDARD / AKSEPTSTANDARDEN-ISO-15614-1

MATERIAL TYPE / MATERIALTYPESS

SURFACE / OVERFLATESom sveist

GROOVE / FUGEGEOMETRIBW

WELDING PROCESS / SVEISEPROSESSIngen

EQUIPMENT / UTSTYRX-RAY TUBE / RØNTGENRØRCP 100 KV

EQUIPMENT / UTSTYRISOTOPE / ISOTOP

Ir 192  Co 60  Se 75  Yt 169  IngenFOCAL SPOT SIZE / BRENNFLEKK3,0x3,0

ACTIVITY / AKTIVITETGbq,Ci

EXP. DATA /EKS. DATA

  A B C DTUBE/RØR VOLT kV        FILMFOCUS DISTANCEFILMFOKUS AVSTAND mm  440      EXP.TIME/EKSP. TIME mAmin. Cimin.  3mAmin     

I.Q.I SOURCE SIDE/KILDE SIDESOURCE SIDE/KILDESIDE

✔ FILM SIDE /FILMSIDE

RADIATION SOURCE POSITION / KILDEPOSISJONTECHNIQUE / TEKNIKK

1 2 3 4 5 6 7

TYPE OF I.Q.I. / I.Q.I. TYPEW 13 FE

DENSITY / SVERTNING2,5-3,7

Ug0,2

INTENSIFYING SCREENS / FOILER0,027

FILM TYPE / FILMTYPED3

WELD NOSVEIS NR

DATE AND TIMEDATO KL.

DIA. PIPEDIA RØR

FILM LOCATIONFILM PLASSERING

SENSITIVITYFØLSOMHET

%WIRE NR

WELDERSVEISER

MATERIALTHICKNESSTYKKELSE

mm

EVALUATIONBEDØMMELSE

DEFECT LOCATIONFEILENS PLASSERING

REMARKSBEMERKNINGER

EXP.DATAA-D

TECH.TEGN.

1-7

2 12/7-2016 38mm ABC W17 1,2 Accepted A 4

3 12/7-2016 38mm ABC W17 1,2 Accepted A 4

4 12/7-2016 38mm ABC W17 1,2 Accepted A 4

5 12/7-2016 38mm ABC W17 1,2 Accepted A 4

6 12/7-2016 38mm ABC W17 1,2 Accepted A 4

NS-EN ISO 6520-1:2007Kolonne gir et tresifret referansenummer for hovedgruppen av uregelmessigheten og et firesifret referansenummer for undergrupper. Colum gives a three – figure reference number for the maingroup of the imperfection and a four–figure reference number for sub–terms.Referanse no: - Reference No:100/1000=Sprekk - Crack 200/2000=Hulrom - Cavity 300/3000=Fast inneslutting - Solid inclusion 400/4000=Bindefeil og manglende gjennomsveising - Lack of fusion and penetration500/5000=Uregelmessig form - Imperfect shape 600/6000=Andre uregelmessigheter - Miscellaneous imperfection.COMMENTS / KOMMENTARER.

REPAIRS MARKED ON / REPARASJONER AVMERKET PÅ   OBJECT / OBJEKT    SKETCH / SKISSE

N3 NAME CERT. NO. / N3 NAVN SERT. NR.()

N2 NAME CERT. NO. / N2 NAVN SERT. NR.Kjartan Sundet (8900)

OPERATOR NAME CERT. NO. / OPERATØR NAVN SERT.NR.Kjartan Sundet (8900)

APPROVED / GODKJENT      DATO: APPROVED / GODKJENT      DATO:2016-07-14Approved /Godkjent

OPERATOR / OPERATØR     DATO:2016-07-14 

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TEST 006

MATERIAL TESTING Report No.: 024338 Page 1 of 3

Client :

TH RØR-SVEIS AS Material :

Other details:

I/II: TP316L/ 1.4404/ ASTM A270/ EN 10217-7 - Heat no: 0444105

Augerødveien 15 1591 Sperrebotn

Welded tube, Pickled

Client Contact : Torgeir Hansen Dimensions : I/II: OD 38,00mm x WT 1,20mm

Order No. : Other Info : WPQR no. 2016-04 Specification : NS-EN ISO 15614-1 141, H-L045, Butt weld

Sampling by TI: No Uncertainty is given upon request Applicable tests: Chemical / Tensile / Charpy Impact / Hardness

(whichever tested)

Accredited test: Vickers hardness test NS-EN ISO 6507-1:2006 Table 1 Tensile test

CROSS-WELD TENSILE TEST acc. to: NS-EN ISO 6892-1:2009 method B Rate of stressing: 10 MPa/s

Test Ident

Dimension (mm)

So mm2

Fmax N

Rm MPa

Remarks

1 of 2 Full-size specimen 138.73 83.82 604 Fracture in WM 2 of 2 Full-size specimen 138.73 84.56 610 Fracture in HAZ

Requirements: At ambient temp. min. NA 490 max. NA 690 LC = 200 mm

Date

21.07.2016

Test Responsible

Petter Dyrnes

Authorized Signature

Department Manager

Copying of this report is only authorised when copied in its complete form. Eventual test results apply only for the tested objects. SK-0750 c

Teknologisk Institutt as

Postadresse: Pb. 141 Økern 0509 Oslo Besøksadresse: Kabelgaten 2, 0580 Oslo

Telefon: 22 86 50 00 Telefaks: 22 72 45 02 E-post: [email protected] Web: www.teknologisk.no

Org.nr. 942 340 680

Kongsberg: Pb. 1019, NO-3601 Kongsberg Stavanger: Forusbeen 10, NO-4033 Stavanger Haugesund: Pb. 93, NO-4299 Avaldsnes Bergen: Pb. 23, NO-5346 Ågotnes

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21.07.2016

MATERIAL TESTING Report No.: 024338 Page 2 of 3

Table 2 Bend test

BEND TEST acc. to: NS-EN ISO 5173:2010 Transverse Bend Test / Testing with a former Test

Ident. Dimensions

mm Bending

Angle Former

Diameter, mm

Distance between

Rollers, mm

Results Comments

Face 1 5.0 x 1.20 180 4.8 9.3 Accepted Face 2 5.0 x 1.20 180 4.8 9.3 Accepted

Root 1 5.0 x 1.20 180 4.8 9.3 Accepted

Root 2 5.0 x 1.20 180 4.8 9.3 Accepted

Table 3 Hardness test

CROSS-SECTION HARDNESS TEST acc. to: NS-EN ISO 9015-1:2011 / NS-EN ISO 6507-1:2006 Test Method: Vickers, HV5

Indentations 6 and 10, close to fusion line BM HAZ WM HAZ BM

◇◇◇ ◇◇◇ ◇◇◇ ◇◇◇ ◇◇◇ 1 / 2 / 3 4 / 5 / 6 7 / 8 / 9 10 / 11 / 12 13 / 14 / 15

RESULTS, HV5: BM HAZ WM HAZ BM

Mid-thickness

1 212 4 174 7 154 10 162 13 215 2 213 5 150 8 164 11 151 14 223 3 186 6 144 9 189 12 190 15 225

Requirements: NA

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21.07.2016

MATERIAL TESTING Report No.: 024338 Page 3 of 3

Table 4 Macro

MACROSTRUCTURE acc. to: NS-EN ISO 17639:2013 / ASTM E3-11/E340-13/NS-EN ISO 5817:2014

One (1) cross-section of the weld metal, heat affected zone and base metal was carried out and prepared. The macro-section was examined up to 20X magnifications. Etchant: Kallings OBSERVATIONS: The macro satisfies the specified requirements.

MACRO 1 1 division = 1 mm